In this technical paper, the oxidation mechanism and kinetics of aluminum powders are discussed in great details. The potential applications of spherical aluminum powders after oxidation to be part of the surging arre...In this technical paper, the oxidation mechanism and kinetics of aluminum powders are discussed in great details. The potential applications of spherical aluminum powders after oxidation to be part of the surging arresting materials are discussed. Theoretical calculations of oxidation of spherical aluminum powders in a typical gas fluidization bed are demonstrated. Computer software written by the author is used to carry out the basic calculations of important parameters of a gas fluidization bed at different temperatures. A mathematical model of the dynamic system in a gas fluidization bed is developed and the analytical solution is obtained. The mathematical model can be used to estimate aluminum oxide thickness at a defined temperature. The mathematical model created in this study is evaluated and confirmed consistently with the experimental results on a gas fluidization bed. Detail technical discussion of the oxidation mechanism of aluminum is carried out. The mathematical deviations of the mathematical modeling have demonstrated in great details. This mathematical model developed in this study and validated with experimental results can bring a great value for the quantitative analysis of a gas fluidization bed in general from a theoretical point of view. It can be applied for the oxidation not only for aluminum spherical powders, but also for other spherical metal powders. The mathematical model developed can further enhance the applications of gas fluidization technology. In addition to the development of mathematical modeling of a gas fluidization bed reactor, the formation of oxide film through diffusion on both planar and spherical aluminum surfaces is analyzed through a thorough mathematical deviation using diffusion theory and Laplace transformation. The dominant defects and their impact to oxidation of aluminum are also discussed in detail. The well-controlled oxidation film on spherical metal powders such as aluminum and other metal spherical powders can potentially become an important part of switch devices of surge arresting materials, in general.展开更多
通过实验研究了微型流化床多阶段原位反应分析仪(MFB-MIRA)检测快速气固反应气体逸出过程的适应性。研究表明,取样毛细管的伴热性能对在线测量的稳定性有重要影响。基于所得规律,将精密温控器配置于毛细管的伴热系统,毛细管温度的控制...通过实验研究了微型流化床多阶段原位反应分析仪(MFB-MIRA)检测快速气固反应气体逸出过程的适应性。研究表明,取样毛细管的伴热性能对在线测量的稳定性有重要影响。基于所得规律,将精密温控器配置于毛细管的伴热系统,毛细管温度的控制精度达到±0.2℃,从而实现了取样流量和腔室真空度的稳定化。实测结果表明,改造后在线测量的周期性波动消失,稳定性显著提高。空气中O_2测量响应的波动度和30 s相对标准偏差由1.9%和0.5%,优化至1.4%和0.2%。同时还开发了精确控制取样点绝对压力的调节装置,使取样点绝对压力的控制精度达到±0.02 k Pa。实验结果表明,取样点绝对压力与过程质谱仪的响应呈正相关,准确控制取样点绝对压力非常必要。本研究提高了过程质谱仪测量结果的准确性和重复性,提升了MFB-MIRA分析快速气固反应的适应性,进而拓宽了MFB-MIRA及过程质谱仪可靠应用的范围。展开更多
文摘In this technical paper, the oxidation mechanism and kinetics of aluminum powders are discussed in great details. The potential applications of spherical aluminum powders after oxidation to be part of the surging arresting materials are discussed. Theoretical calculations of oxidation of spherical aluminum powders in a typical gas fluidization bed are demonstrated. Computer software written by the author is used to carry out the basic calculations of important parameters of a gas fluidization bed at different temperatures. A mathematical model of the dynamic system in a gas fluidization bed is developed and the analytical solution is obtained. The mathematical model can be used to estimate aluminum oxide thickness at a defined temperature. The mathematical model created in this study is evaluated and confirmed consistently with the experimental results on a gas fluidization bed. Detail technical discussion of the oxidation mechanism of aluminum is carried out. The mathematical deviations of the mathematical modeling have demonstrated in great details. This mathematical model developed in this study and validated with experimental results can bring a great value for the quantitative analysis of a gas fluidization bed in general from a theoretical point of view. It can be applied for the oxidation not only for aluminum spherical powders, but also for other spherical metal powders. The mathematical model developed can further enhance the applications of gas fluidization technology. In addition to the development of mathematical modeling of a gas fluidization bed reactor, the formation of oxide film through diffusion on both planar and spherical aluminum surfaces is analyzed through a thorough mathematical deviation using diffusion theory and Laplace transformation. The dominant defects and their impact to oxidation of aluminum are also discussed in detail. The well-controlled oxidation film on spherical metal powders such as aluminum and other metal spherical powders can potentially become an important part of switch devices of surge arresting materials, in general.
文摘通过实验研究了微型流化床多阶段原位反应分析仪(MFB-MIRA)检测快速气固反应气体逸出过程的适应性。研究表明,取样毛细管的伴热性能对在线测量的稳定性有重要影响。基于所得规律,将精密温控器配置于毛细管的伴热系统,毛细管温度的控制精度达到±0.2℃,从而实现了取样流量和腔室真空度的稳定化。实测结果表明,改造后在线测量的周期性波动消失,稳定性显著提高。空气中O_2测量响应的波动度和30 s相对标准偏差由1.9%和0.5%,优化至1.4%和0.2%。同时还开发了精确控制取样点绝对压力的调节装置,使取样点绝对压力的控制精度达到±0.02 k Pa。实验结果表明,取样点绝对压力与过程质谱仪的响应呈正相关,准确控制取样点绝对压力非常必要。本研究提高了过程质谱仪测量结果的准确性和重复性,提升了MFB-MIRA分析快速气固反应的适应性,进而拓宽了MFB-MIRA及过程质谱仪可靠应用的范围。