Controlling Roll Temperature by Fluid-Solid Coupled Heat Transfer

Currently, when magnesium alloy sheet is rolled, the method of controlling roll temperature is simple and inaccurate. Furthermore, roll temperature has a large influence on the quality of magnesium alloy sheet; therefore, a new model using circular fluid flow control roll temperature has been designed. A fluid heat transfer structure was designed, the heat transfer process model of the fluid heating roll was simplified, and the finite di erence method was used to cal?culate the heat transfer process. Fluent software was used to simulate the fluid?solid coupling heat transfer, and both the trend and regularity of the temperature field in the heat transfer process were identified. The results show that the heating e ciency was much higher than traditional heating methods(when the fluid heat of the roll and tempera?ture distribution of the roll surface was more uniform). Moreover, there was a bigger temperature di erence between the input and the output, and after using reverse flow the temperature di erence decreased. The axial and circum?ferential temperature distributions along the sheet were uniform. Both theoretical calculation results and numerical simulation results of the heat transfer between fluid and roll were compared. The error was 1.8%–12.3%, showing that the theoretical model can both forecast and regulate the temperature of the roll(for magnesium alloy sheets) in the rolling process.

Resistance characteristics of paste pipeline flow in a pulse-pumping environment

Paste flow patterns and microscopic particle structures were studied in a pressurized environment generated by a pulse pump.Complex loop-pipe experiments and fluid-solid coupling-based simulations were conducted.The scanning electron microscopy technique was also applied.Results revealed that flow resistance is closely related to pipeline curvature and angle in a complex pipe network.The vertical downward-straight pipe-inclined downward combination was adopted to effectively reduce the loss in resistance along with reducing the number of bends or increasing the radius of bend curvature.The maximum velocity ratio and velocity offset values could quantitatively characterize the influences of different pipeline layouts on the resistance.The correlation reached 96%.Particle distribution and interparticle forces affected flow resistance.Uniform particle states and weak interparticle forces were conducive to steady transport.Pulse pump pressure led to high flow resistance.It could improve pipe flow stability by increasing flow uniformity and particle motion stability.These results can contribute to safe and efficient paste filling.

Numerical Simulation of Temperature Distribution and ThermalStress Field in a Turbine Blade with Multilayer-Structure TBCs by a Fluid–Solid Coupling Method

To study the temperature distribution and thermal-stress field in different service stages, a two-dimensional model of a turbine blade with thermal barrier coatings is developed, in which the conjugate heat transfer analysis and the decoupled thermal-stress calculation method are adopted. Based on the simulation results, it is found that a non-uniform distribution of temperature appears in different positions of the blade surface, which has directly impacted on stress field. The maximum temperature with a value of 1030 ℃ occurs at the leading edge. During the steady stage, the maximum stress of thermally grown oxide （TGO） appears in the middle of the suction side, reaching 3.75 GPa. At the end stage of cooling, the maximum compressive stress of TGO with a value of-3.5 GPa occurs at the leading edge. Thus, it can be predicted that during the steady stage the dangerous regions may locate at the suction side, while the leadine edge mav be more Drone to failure on cooling.

A numerical method of combined SPF-MEM-LBM on the rockfall-induced surge and its application

Rockfalls in reservoirs are prone to induce surges, posing a severe threat to passing vessels and facilities. A scheme combined Single-phase freesurface method(SPF), momentum exchange method(MEM), and Lattice Boltzmann method(LBM) is proposed to predict the impact of rockfall-induced surges. First, the LBM-SPF model is used to simulate the motion of the free surface, and the MEM model is used to calculate the hydrodynamic force acting on rock mass. To address the incompatibility issue arising from the coupling of LBM-SPF model and MEM model, a correction scheme inside the solid is induced. The simulation results of the single particle and double particle sedimentation in cavity show the feasibility and accuracy of the method designed in this paper. Moreover, the validation experiments of Scott Russel’s wave generator show that the proposed scheme can simulate wave profile stably. The simulation results emphasize that the waves induced by rockfalls have a significant impact on the safe operation of the Laxiwa dam and the passing vessels in the reservoir.