ANALYSIS OF FLUID FIELD OF LIQUID METAL IN ELECTROMAGNETIC CENTRIFUGAL CASTING

Navier-Stokes equation and Lorentz force equation are used to calculate the fluid field of liquid metal of electromagnetic centrifugal casting (EMCC) in this paper. A field equation is given, which shows the azimuthal velocity closely relates to electrical conductivity, magnetic density, viscosity of liquid metal and radius of casting. The results show that the stationary magnetic field can effectively restrain the fluid flow and the relative velocity between liquid metal and casting mould and the velocity gradient at solid / liquid interface increases with rising magnetic density, which has a great effect on the solidification of liquid metal and crystal growth characteristics.

Flow Field of Metallic Fluid Acted by Electromagnetic and Centrifugal Force

According to the principle of electromagnetism and hydrodynamics,a mathematical model of flow field for metallic fluid acted by electromagnetic and centrifugal forces was established.The calculation results showed that the relative velocity between metallic fluid layers rises and the absolute rotational velocity of metallic fluid falls with the increase of magnetic induction intensity.The increase of centrifugal revolution hardly affects the relative velocity between metallic fluid layers,but can enhance the absolute rotational velocity of metallic fluid.

Decarburization of Fe-C Melt by Pressured Oxygen

According to the principle of electromagnetism and hydrodynamics, a mathematical model of flow field for metallic fluid acted by electromagnetic and centrifugal forces was established. The calculation results showed that the relative velocity between metallic fluid layers rises and the absolute rotational velocity of metallic fluid falls with the increase of magnetic induction intensity. The increase of centrifugal revolution hardly affects the relative velocity between metallic fluid layers, but can enhance the absolute rotational velocity of metallic fluid.

The Spatial and Temporal Evolution Behavior of Fluid Flow in Round Strands Continuous Casting Under Intermittently Reversing Direction Electromagnetic Stirring

Liquid metal flow behavior in round strands continuous casting under intermittently reversing direction electromagnetic stirring was measured by ultrasonic Doppler velocity-meter in a physical simulation system in order to investigate the effects of time interval(t_i)of periodically reversed magnetic field on the spatial and temporal flow.The results show that under electromagnetic stirring with direction reserved magnetic field,there's a periodically change of the metal flow velocity and rotation direction with the periodically direction changing of the magnetic field.From both the experimental and mathematical model calculation results,it is found that when t_i is nearly equal to the time required for the metal flow speeding to the maximum velocity from still and decreases to zero again,there is a critical value of the rate of dynamic pressure,which means the wash effect of the liquid metal flow.On this point,rate of dynamic pressure was proposed to be a criterion for optimization the processing of electromagnetic stirring.

Experimental Investigation of Fluid Flow in CC Mold With Electromagnetic Filed

Fluid flow in continuous casting mold is one of the key factors to influence the process, because the operation of the casting process and most of the defects in steel quality are closely associated with fluid flow in the mold. Electromagnetic field(EMF) has been applied to control the fluid flow as an efficient technology, and a lot of research works on the effect of the EMF has been done by numerical simulation. Aware of the limitation of the numerical simulation of the flow under a static EMF, low melting metals have been adapted to the investigation of flow in EMF. In the report, some of works on electromagnetic brake ruler (EMBR) and Flow Control Mold (FC-Mold) in slab casting with mercury as an analogue of liquid steel are presented. In the experiment, the flow in the mold and fluctuation of meniscus were measured by the ultrasonic DOP2000 velocimeter. The effects of the magnetic flux density and location of the magnets on the flow in the mold have been studied. The results showed that the flow discharged from the SEN was suppressed, both of the distribution of the kinetic energy and the turbulence intensity were changed, and the flow stability of liquid metal in the mold was enhanced. In electromagnetic brake ruler when Bmax was more than 0.29T, the surface level fluctuations were suppressed,the flow at the meniscus became stable and the flow pattern at the meniscus were improved, and the impact strength of liquid metal was weakened simultaneously, and the penetration depth was reduced. It was beneficial to improve the flow in the upper eddy, fluctuation of meniscus and stability of the flow when the magnet was located near the SEN. However, it was good to reduce the impact action and penetration depth when the magnet was away from the SEN. Compared with EMBR, it was more effective to use FC-Mold for improving the flow in the upper eddy, fluctuation of meniscus and stability of the flow. Nevertheless, it was more effective for lower flow to reducing the impact action and penetration depth using EMBR. The experiment results showed that a magnetic field could not only damp flow, but also change the flow direction and distribute the flux of liquid steel. Thus, the flow in the mold could be improved by optimizing the distribution of magnetic field. The behavior of gas bubbles in the melt during continuous casting with EMBR has been investigated experimentally. It is found that the movement and distribution of the bubbles changed a lot. The bubbles tended to penetrate less and accumulate near the SEN when the EMBR switched on.