DISCHARGE CHANNEL GROWTH IN MICRO EDM OF HIGH FREQUENCY PULSE

The influences of intense magnetic pinch effect caused by electromagnetic field with high frequency on discharge channel expansion and plasma configuration change are discussed. The change of Lorentz force exerting on charged particles in discharge channel is calculated under the electromagnetic field with high frequency. Through the theoretical analysis and experimental study, the forming process of discharge channel is conjectured. And it is considered that the changes of discharge channel, such as the decrease of diameter and increase of energy density, coming from the intense magnetic pinch effect in high frequency electromagnetic field, are the main reasons for a series of special phenomena on the machined surface in micro EDM.

Flow Behaviour Analysis and Experimental Investigation for Emitter Micro-channels

The existing research of the flow behavior in emitter micro-channels mainly focuses on the single-phase flow behavior.And the recent micro-particle image velocimetry（PIV） experimental research on the flow characteristics in various micro-channels mainly focuses on the single-phase fluid flow.However,using an original-size emitter prototype to perform the experiments on the two-phase flow characteristics of the labyrinth channels is seldom reported.In this paper,the practical flow of water,mixed with sand escaped from filtering,in the labyrinth channel,is investigated.And some research work on the clogging mechanism of the labyrinth channel＇s structure is conducted.Computational fluid dynamics（CFD） analysis has been performed on liquid-solid two-phase flow in labyrinth-channel emitters.Based on flow visualization technology-micro-PIV,the flow in labyrinth channel has been photographed and recorded.The path line graph and velocity vector graph are obtained through the post-treatment of experimental results.The graphs agree well with CFD analysis results,so CFD analysis can be used in optimal design of labyrinth-channel emitters.And the optimized anti-clogging structures of the rectangular channel and zigzag channel have been designed here.The CFD numerical simulation and the micro-PIV experiments analysis on labyrinth-channel emitter,make the ＂black box＂ of the flow behavior in the emitter channel broken.Furthermore,the proposed research promotes an advanced method to evaluate the emitter＇s performance and can be used to conducting the optimal design of the labyrinth-channel emitters.

NUMERICAL ANALYSIS OF GASEOUS FLOW IN MICRO-CHANNELS

The algorithm of gaseous flow in bi-dimensional micro-channels is set up andthe corresponding program based on micro-flow theory is presented. Gaseous flow in micro-channels isnumerically analyzed and the pressure drop along the duct as well .as the velocity profile in themicro-channels is obtained. The numerical results agreed well with the experimental results in thereferences. Moreover, the effects of Kn, sigma_v and Re on the velocity profiles are analyzed. It isfound that for Kn>0.001, with increasing Kn number, the slip velocity on the wall boundaryincreases; the tangential momentum coefficient sigma_v affects the slip velocity greatly. The slipvelocity increases with decreasing a, In the slip flow regime and for low Re numbers, the slipvelocity is little influenced by the Re number.

RESEARCH ON DIFFUSION IN MICRO-CHANNEL FLOW DRIVEN BY ELECTROOSMOSIS

Numerical simulation using the finite differential method was carried out to analyze the diffusion of an impulse sample in the micro-channel driven by electroosmosis. The results show that the electrical field strength applied externally and the concentration of buffer solution play a significant role in the diffusion of sample, however, hydraulic diameter and aspect ratio of height to width of channel play a small role in it. Weakening the electrical field strength applied externally and the concentration of buffer solution properly can prevent the sample band from broadening effectively, and promote the efficiency of testing and separation as well as keep a faster speed of transport. The conclusions are helpful to the optimal design for micro-channel.

Improved catalytic performance of Ni catalysts for steam methane reforming in a micro-channel reactor

Milliseconds process to produce hydrogen by steam methane reforming （SMR） reaction, based on Ni catalyst rather than noble catalyst such as Pd, Rh or Ru, in micro-channel reactors has been paid more and more attentions in recent years. This work aimed to further improve the catalytic performance of nickel-based catalyst by the introduction of additives, i.e., MgO and FeO, prepared by impregnation method on the micro-channels made of metal-ceramic complex substrate. The prepared catalysts were tested in the same micro-channel reactor by switching the catalyst plates. The results showed that among the tested catalysts Ni-Mg catalyst had the highest activity, especially under harsh conditions, i.e., at high space velocity and/or low reaction temperature. Moreover, the catalyst activity and selectivity were stable during the 12 h on stream test even when the ratio of steam to carbon （SIC） was as low as 1.0. The addition of MgO promoted the active Ni species to have a good dispersion on the substrate, leading to a better catalytic performance for SMR reaction.

The Flow Behavior of Red Blood Cell Reduced Deformability in Microchannel

Blood cells are mainly(~99%)comprised of red blood cells.The most remarkable properties of are their high deformability,which allow they flow through microcapillaries of diameter even smaller than their size.The RBC’s remarkable mechanical properties originate from the unique architecture of its membrane.To study the mechanism of RBC’s deformability,a commonly adopted approach is to localize the cytoskeleton protein by immunofluorescence,followed by exploring the changes of cytoskeleton protein during cell deformation.During this process,the fixed treatment of RBC using GA and PFA is of great importance.However,RBC’s deformability is reduced by the fixation process and skeletal protein of membrane is changed accordingly.The flow behavior of red RBCs through the microchannel also changed.Given the difficulty of observing RBC flow in vivo,in vitro simulation by virtue of microfluidic devices provides a feasible alternative.An important physiological phenomenon of the blood flow is the formation of cell free layer(CFL),with RBCs show a tendency to concentrate towards the central axis of the pipeline and move faster than the plasma layer.However,this phenomena is weaken if the stiffness of the membrane increase,which occurs in some disease,such as hereditary spherocytosis and hereditary elliptocytosis.To study the effects of GA and PFA fix treatment on RBC deformability,a microfluidic platform is employed to measuring the CFL and flow velocity of blood flow in this work.The PDMS micro flow channel used is 100 micrometers in width and 50 micrometers in deep.The RBC suspension is fed into the flow channel by the injection pump(NE-1000.USA),and the experiments are observed and recorded by the inverted microscope(IX70,Olympus,Japan)and high-speed camera(Memrecam GX-1,NAC,Japan)system.Three GA concentrations,i.e.,0.000 5,0.000 75,and 0.001 wt.%were used.Meanwhile,the effect of PFA at a concentration of 2wt.%work with GA was also investigated.Images of the flowing RBCs are processed mainly based on Memrecam GXLink.The results show that,the diameter of the RBC be treated is bigger and the shape of the RBC is became more flat after treated.Some of RBCs lost their biconcave structure.When the RBC suspension with 5%Hct flow in the microchannel,the CFL thickness decrease after being treated.And with concentrations of GA increase,the CFL thickness become thinner.The CFL thickness decrease significantly when GA and 2 wt.%PFA work combined.The velocity of RBCs decreases after treated with the GA or/and 2wt.%PFA.GA is known to relieve the dissolution of red blood cells during fluorescence labeling.On the other hand,the crosslinking of the aldehyde group(-cho)of GA with the amino group(-nh2)of RBC membrane protein will change the conformation of the membrane protein and its visco-elastic properties in turn.Then,the transparent fluidity orrheology characteristics of RBC is altered.Since GA and PFA are commonly used to immobilize red blood cells and keep the fluorescence constant,and PFA works similarly as GA,as a result,the variation of membrane protein conformation is intensified,and the membrane becomes stiffer.

Scaling of the bubble/slug length of Taylor flow in a meandering microchannel

In order to reduce or avoid the fluctuations from interface breakup, a meandering microchannel with curved multi-bends(44 turns) is fabricated, and investigations of scaling bubble/slug length in Taylor flow in a rectangular meandering microchannel are systematically conducted. Based on considerable experimental data,quantitative analyses for the influences of two important characteristic times, liquid phase physical properties and aspect ratio are made on the prediction criteria for the bubble/slug length of Taylor flow in a meandering microchannel. A simple principle is suggested to predict the bubble formation period by using the information of Rayleigh time and capillary time for six gas–liquid systems with average deviation of 10.96%. Considering physical properties of the liquid phase and cross-section configuration of the rectangular mcirochannel,revised scaling laws for bubble length are established by introducing Ca, We, Re and W/h whether for the squeezing-driven or shearing-driven of bubble break. In addition, a simple principle in terms of Garstecki-type model and bubble formation period is set-up to predict slug lengths. A total of 107 sets of experimental data are correlated with the meandering microchannel and operating range: 0.001 b CaTPb 0.05, 0.06 b WeTPb 9.0,18 b ReTPb 460 using the bubble/slug length prediction equation from current work. The average deviation between the correlated data and the experimental data for bubble length and slug length is about 9.42% and9.95%, respectively.

Reversal current observed in micro-and submicro-channel flow under non-continuous DC electric field

In practical applications of biochips and bio-sensors, electrokinetic mechanisms are commonly employed to manipulate and analyze the characteristics of single bio-molecules. To accurately and flexibly control the movement of single molecule within micro-/submicro-fluidic channels, the characteristics of current signals at the initial stage of the flow are systematically studied based on a three-electrode system. The current response of micro-/submicro-fluidic channels filled with different electrolyte solutions in non-continuous external electric field are investigated. It is found, there always exists a current reversal phenomenon, which is an inherent property of the current signals in micro/submicro-fluidics Each solution has an individual critical voltage under which the steady current value is equal to zero The interaction between the steady current and external applied voltage follows an exponential function. All these results can be attributed to the overpotentials of the electric double layer on the electrodes. These results are helpful for the design and fabrication of functional micro/nano-scale fluidic sensors and biochips.

Magnetic Field Effect and Heat Transfer of Nanofluids within Waveform Microchannel

In this research,a numerical study of mixed convection of non-Newtonian fluid and magnetic field effect along a vertical wavy surface was investigated.A simple coordinate transformation to transform wavy surface to a flat surface is employed.A cubic spline collocation numerical method is employed to analyze transformed equations.The effect of various parameters such as Reynolds number,volume fraction 0-,Hartmann number,and amplitude of wave length was evaluated in improving the performance of a wavy microchannel.According to the presented results,the sinusoidal shape of the microchannel has a direct impact on heat transfer.By increasing the microchannel wave amplitude,the Nusselt number has risen.On the other hand,increasing the heat transfer in the higher wavelength ratio corrugated channel is seen as an effective method of increasing the heat transfer,especially at higher Reynolds numbers.The results showed that with increasing Hartmann numbers,the flow line near thewall becomesmore regular and,according to the temperature gradient created,theNusselt number growth.

Flowing simulation of injection molded parts with micro-channel

In the micro-molding of component with a micro-sized channel, the ability for polymer melt to flowing into the micro-channel in a macro-sized part is a big challenge. The multidimensional flow behaviors are included in the injection molding the macro-component with a micro-channel. In this case, a simplified model is used to analyze the flow behaviors of the macro-sized part within a micro-channel. The flow behaviors in the macro-cavity are estimated by using the finite element and finite difference methods. The influence of the injection rate, micro-channel size, heat transfer coefficient, and mold temperature on the flowing distance is investigated based on the non-isothermal analytic method. The results show that an increase in the radius of the micro-channel and mold temperature can improve effectively the flowing distance in the micro-channel.

Influence of tool deflection on micro channel pattern of 6:4 brass with rectangular tool

Machining experiment of micro channel structure with 6:4 brass was carried out by shaping process using a single crystal diamond tool. FEM simulation using solid cantilever beam model was analyzed. In result of experiment, tool deflection is observed as machining characteristics through result of experiments such as surface roughness, cutting force and burr formations. And the influence of tool deflection is experimentally proved.

Flow characteristics of supersonic gas passing through a circular micro-channel under different inflow conditions

Gas flow in a micro-channel usually has a high Knudsen number. The predominant predictive tool for such a microflow is the direct simulation Monte Carlo(DSMC) method, which is used in this paper to investigate primary flow properties of supersonic gas in a circular micro-channel for different inflow conditions, such as free stream at different altitudes, with different incoming Mach numbers, and with different angles of attack. Simulation results indicate that the altitude and free stream incoming Mach number have a significant effect on the whole micro-channel flow field, whereas the angle of attack mainly affects the entrance part of micro-channel flow field. The fundamental mechanism behind the simulation results is also presented. With the increase of altitude, thr free stream would be partly prevented from entering into micro-channel.Meanwhile, the gas flow in micro-channel is decelerated, and the increase in the angle of attack also decelerates the gas flow. In contrast, gas flow in micro-channel is accelerated as free stream incoming Mach number increases. A noteworthy finding is that the rarefaction effects can become very dominant when the free stream incoming Mach number is low. In other words, a free stream with a larger incoming velocity is able to reduce the influence of the rarefaction effects on gas flow in the micro-channel.

Light propagation properties of two-dimensional photonic crystal channel filters with elliptical micro-cavities

Light propagation through a channel filter based on two-dimensional photonic crystals with elliptical-rod defects is studied by the finite-difference time-domain method. Shape alteration of the defects from the usual circle to an ellipse offers a powerful approach to engineer the resonant frequency of channel filters. It is found that the resonant frequency can be flexibly adjusted by just changing the orientation angle of the elliptical defects. The sensitivity of the resonant wavelength to the alteration of the oval rods＇ shape is also studied. This kind of multi-channel filter is very suitable for systems requiring a large number of output channel filters.

Research on a Manifold Micro-channel Heat Sink Applied in High Concentrated Solar Cells

该文对歧管式微通道冷却技术在聚光电池冷却方面的应用进行了理论和实验研究。歧管式微通道冷却技术有助于在较小的空间内实现高热流密度冷却，较为适合高聚光比的密集阵列聚光电池系统。文中对歧管式微通道热沉热阻的计算方法进行改进，建立该种结构完全基于半经验公式的一维传热模型，并分析影响总热阻的主要因素。同时，对电池-热沉系统进行实验。实验结果表明，在此范围内实验与计算结果具有良好的一致性，电池-热沉系统的整体热阻低于1×10-4 m2·℃/W。结合聚光电池的性能模型，可获得电池的最大输出功率、效率、温度等性能参数随聚光比的变化情况。

Modelling two-layer nanofluid flow in a micro-channel with electro-osmotic effects by means of Buongiorno’s model

A fully developed steady immiscible flow of nanofluid in a two-layer microchannel is studied in the presence of electro-kinetic effects.Buongiorno’s model is employed for describing the behavior of nanofluids.Different from the previous studies on two-layer channel flow of a nanofluid,the present paper introduces the flux conservation conditions for the nanoparticle volume fraction field,which makes this work new and unique,and it is in coincidence with practical observations.The governing equations are reduced into a group of ordinary differential equations via appropriate similarity transformations.The highly accurate analytical approximations are obtained.Important physical quantities and total entropy generation are analyzed and discussed.A comparison is made to determine the significance of electrical double layer(EDL)effects in the presence of an external electric field.It is found that the Brownian diffusion,the thermophoresis diffusion,and the viscosity have significant effects on altering the flow behaviors.

灌水器内流道流场Micro-PIV试验分析

采用Micro-PIV测量技术,在雷诺数Re=200情况下分别对方形截面平角和圆角齿形结构微尺度通道内流流体运动进行测量并加以比较,寻找灌水器内流流动规律和流道堵塞机理。试验使用10倍显微物镜、14位灰阶PCO.1600相机、3?m荧光示踪粒子和仅允许610nm红光透过的滤光镜相配合获取清晰的粒子图像,通过图像处理技术得到高分辨率的流场速度矢量分布图和流线图。试验发现各类微通道齿间内流充分发展后是一种重复性流动,平角微通道顶角和转角内侧存在低速涡旋区,圆角微通道只在转角内侧出现回流,颗粒在低速涡旋区易发生沉积,是造成堵塞的主要原因。若缩小断面尺寸则低速回流区范围有所扩大,顶角转向处出现回流趋势,对防堵不利。

微通道内流流场的数值模拟及Micro-PIV测量

采用数值模拟与实验研究方法对直管微通道内流流场进行了详细研究.实验测量借助Micro-PIV技术,采用3μm荧光示踪粒子、10倍显微物镜和14位灰阶CCD相机获取微尺度流场速度分布.利用Fluent数值计算软件,将微尺度通道壁面粗糙元抽象为多孔介质模型,采用realizable k-ε两方程模型,对边长为600μm和800μm的方形断面微尺度直通道分别在Re=100和Re=300条件下进行数值模拟,模拟结果与同工况下Micro-PIV实验测量结果进行对比,结果表明基于多孔介质模拟壁面粗糙元的realizable k-ε两方程模型能够良好地模拟微尺度管流流动,并且获得了多孔介质厚度采用微尺度通道的相对粗糙度折算,多孔介质的粘性阻力系数和惯性阻力系数由多孔介质区域内的流态及阻力计算的方法.

微灌滴头内流Micro-PIV测量及流道结构优化研究

以600 m方形断面锯齿形微灌滴头为研究对象,利用Micro-PIV技术测量了滴头流道内流流场。实验平台通过显微装置、滤光技术以及采用高像素、高灰阶CCD相机进行升级,得到了详细的微通道内流流场分布信息,针对流场中存在的低速回流区进行了局部放大测量,从测量得到的速度矢量图和流线图中发现,齿尖部位存在大小不等、方向相反的2个叠加涡,下部的大涡相对稳定,上部的小涡流速更低。在此基础上,尝试采用多孔介质模拟壁面粗糙元,配合realizablek-ε模型对锯齿形滴头内流进行数值模拟,依据实验结果验证了该数值方法适用于复杂结构微通道内流流场计算,并且数值分析了锯齿形滴头的水力性能和防堵性能,进一步提出流道结构的抗堵性优化设计并进行数值计算,数值结果证实优化流道结构在抗堵和水力性能方面均得以提高。

Thermal performance of heat pipe with different micro-groove structures

Four kinds of micro heat pipe of trapezoidal groove wick structure with different numbers of grooves or aspect ratios were studied and compared about thermal transfer performances in order to optimize the manufacture of micro heat pipe with groove wick structure. The results show that these micro heat pipes have excellent performance in heat transfer; the equivalent thermal conductivity coefficient is two orders of magnitude compared with that of copper; the number and aspect ratio of grooves have a prominent effect on the performance of such thermal transfer. The optimum number of grooves is lower than 60 and the best aspect ratio is near to 1.5. The temperature and thermal transport rate are almost directly proportional relationship, but this relationship will be broken up suddenly when the critical heat flux is reached.

Fabrication of curved micro structures on photoresist layer

A novel fabrication process for micro patterns with curvature was introduced. The curved structures were made by compensating rectangular micro structures with liquid photoresist layer. Because of the surface tension of the liquid in micro scale, various shapes of meniscus can he made on the micro channels. The micro channels were made on the silicon suhstrate in advance, and then the liquid layer was coated on the micro channels. From the nature of liquid behavior, the curved patterns with smooth surface are obtained, which cannot be made easily with the conventional mechanical machining, as well as with the microfabrication processes, such as wet and dry etching. With this principle, it is expected that the smooth and curved surfaces can be made by simple processes and the results can be applied widely, such as optical patterns.