Autothermal Reforming and Partial Oxidation of Methane in Fluidized Reactor over Highly Dispersed Ni Catalyst Prepared from Ni Complex

Highly dispersed Ni catalysts on spherical SiO2 were prepared by simple impregnation of Ni（acac）2, [Ni-（NH3）6-n（H2O）n]^2＋, [Ni（en）3]^2＋ and [Ni（EDTA）]^2-. Pulse adsorption of H2 and TEM analysis results confirmed that Ni was dispersed very well on the surface of SiO2 even after calcination （4 h） and reduction （1 h） at high temperature of 800 ℃. These highly dispersed and uniquely sized Ni crystallites were more stable and more reactive for both autothermal reforming and partial oxidation of methane in fluidized reactor.

A Review of Techniques for the Process Intensification of Fluidized Bed Reactors

Fluidized beds enable good solids mixing,high rates of heat and mass transfer,and large throughputs,but there remain issues related to fluidization quality and scale-up.In this work I review modification techniques for fluidized beds from the perspective of the principles of process intensification(PI),that is,effective bubbling suppression and elutriation control.These techniques are further refined into(1)design factors,e.g.modifying the bed configuration,or the application of internal and external forces,and(2)operational factors,including altering the particle properties(e.g.size,density,surface area)and fluidizing gas properties(e.g.density,viscosity,or velocity).As far as two proposed PI principles are concerned,our review suggests that it ought to be possible to gain improvements of between 2 and 4 times over conventional fluidized bed designs by the application of these techniques.

Anaerobic tapered fluidized bed reactor for starch wastewater treatment and modeling using multilayer perceptron neural network

treatability of synthetic sago wastewater was investigated in a laboratory anaerobic tapered fluidized bed reactor （ATFBR） with a mesoporous granular activated carbon （GAC） as a support material. The experimental protocol was defined to examine the effect of the maximum organic loading rate （OLR）, hydraulic retention time （HRT）, the efficiency of the reactor and to report on its steady- state performance. The reactor was subjected to a steady-state operation over a range of OLR up to 85.44 kg COD/（m^3·d）. The COD removal efficiency was found to be 92% in the reactor while the biogas produced in the digester reached 25.38 m^3/（m^3·d） of the reactor. With the increase of OLR from 83.7 kg COD/（m^3·d）, the COD removal efficiency decreased. Also an artificial neural network （ANN） model using multilayer perceptron （MLP） has been developed for a system of two input variable and five output dependent variables. For the training of the input-output data, the experimental values obtained have been used. The output parameters predicted have been found to be much closer to the corresponding experimental ones and the model was validated for 30% of the untrained data. The mean square error （MSE） was found to be only 0.0146.

Dynamics and Predictive Control of Gas Phase Propylene Polymerization in Fluidized Bed Reactors

A two-phase dynamic model, describing gas phase propylene polymerization in a fluidized bed reactor, was used to explore the dynamic behavior and process control of the polypropylene production rate and reactor temperature. The open loop analysis revealed the nonlinear behavior of the polypropylene fluidized bed reactor, jus- tifying the use of an advanced control algorithm for efficient control of the process variables. In this case, a central- ized model predictive control （MPC） technique was implemented to control the polypropylene production rate and reactor temperature by manipulating the catalyst feed rate and cooling water flow rate respectively. The corre- sponding MPC controller was able to track changes in the setpoint smoothly for the reactor temperature and pro- duction rate while the setpoint tracking of the conventional proportional-integral （PI） controller was oscillatory with overshoots and obvious interaction between the reactor temperature and production rate loops. The MPC was able to produce controller moves which not only were well within the specified input constraints for both control vari- ables, but also non-aggressive and sufficiently smooth for practical implementations. Furthermore, the closed loop dynamic simulations indicated that the speed of rejecting the process disturbances for the MPC controller were also acceotable for both controlled variables.

Production of single-walled carbon nanotubes from methane over Co-Mo/MgO nanocatalyst:A comparative study of fixed and fluidized bed reactors

In this study,the performances of fixed and fluidized bed reactors in the production of single-walled carbon nanotubes（SWNTs）have been investigated.In both reactors,single-walled carbon nanotubes were grown by catalytic chemical vapor decomposition（CCVD）of methane over Co-Mo/MgO nanocatalyst under two different operating conditions.The synthesized samples were characterized by TEM,TGA and Raman spectroscopy.It is found that the performance of a fluidized bed in the synthesis of carbon nanotubes is much better than that of a fixed bed.The quality of carbon nanotubes obtained from the fluidized bed was significantly higher than that from the fixed bed and the former one with the ID/IG ratio of 0.11 while the latter one with the ID/IG ratio of 0.71.Also,the yield of SWNTs in the fluidized bed was 92 wt%,while it was 78 wt%in the fixed bed.These advantages of fluidized bed reactors for the synthesis of carbon nanotubes can be attributed to more available space for the growth of carbon nanotubes and more uniform temperature and concentration profiles.

Cd^(2+) removal from wastewater by sulfate reducing bacteria with an anaerobic fluidized bed reactor

A process of treatment for containing Cd 2+ wastewater by sulfate reducing bacteria with upflow anaerobic fluidized bed reactor has been studied. When the concentration of COD and Cd 2+ in the influent were 270 5mg/L and 100mg/L respectively and hydraulic retention time was 4 hours, the removal rate of COD and Cd 2+ were higher than 73 8% and 99 8% respectively. The reactor can treat as high as 1000mg/L of concentration of Cd 2+ . The highest removal velocity rate of Cd 2+ reached 2999 1mg/(L·d). And the possible relationship between sulfate reducing bacteria and methanogenic bacteria was discussed.

Hydrogen production by catalytic decomposition of methane using a Fe-based catalyst in a fluidized bed reactor

Catalytic decomposition of methane using a Fe-based catalyst for hydrogen production has been studied in this work. A Fe/Al2O3 catalyst previously developed by our research group has been tested in a fluidized bed reactor （FBR）. A parametric study ot the effects of some process variables, including reaction temperature and space velocity, is undertaken. The operating conditions strongly affect the catalyst performance. Methane conversion was increased by increasing the temperature and lowering the space velocity. Using temperatures between 700 and 900℃ and space velocities between 3 and 6 LN/（gcat·h）, a methane conversion in the range of 25%-40% for the gas exiting the reactor could be obtained during a 6 h run. In addition, carbon was deposited in the form of nanofilaments （chain like nanofibers and multiwall nanotubes） with similar properties to those obtained in a fixed bed reactor.

Numerical simulations and comparative analysis of two- and three-dimensional circulating fluidized bed reactors for CO2 capture

Carbon dioxide(CO2),the main gas emitted from fossil burning,is the primary contributor to global warming.Circulating fluidized bed reactor(CFBR)is proved as an energy-efficient method for post-combustion CO2 capture.The numerical simulation by computational fluid dynamics(CFD)is believed as a promising tool to study CO2 adsorption process in CFBR.Although three-dimensional(3D)simulations were proved to have better predicting performance with the experimental results,two-dimensional(2D)simulations have been widely reported for qualitative and quantitative studies on gas-solid behavior in CFBR for its higher computational efficiency recently.However,the discrepancies between 2D and 3D simulations have rarely been evaluated by detailed study.Considering that the differences between the 2D and 3D simulations will vary substantially with the changes of independent operating conditions,it is beneficial to lower computational costs to clarify the effects of dimensionality on the numerical CO2 adsorption runs under various operating conditions.In this work,the comparative analysis for CO2 adsorption in 2D and 3D simulations was conducted to enlighten the effects of dimensionality on the hydrodynamics and reaction behaviors,in which the separation rate,species distribution and hydrodynamic characteristics were comparatively studied for both model frames.With both accuracy and computational costs considered,the viable suggestions were provided in selecting appropriate model frame for the studies on optimization of operating conditions,which directly affect the capture and energy efficiencies of cyclic CO2 capture process in CFBR.

Enhanced biological wastewater treatment using sodium alginate-immobilized microorganisms in a fluidized bed reactor

In this study,a microbial consortium isolated from an activated sludge tank of a conventional wastewater treatment plant was immobilized using sodium alginate(SA)as a support material for contaminant biodegradation in wastewater.A volume of 500 mL of activated sludge was immobilized in the SA beads(with a mass concentration of 25 g/L).The resulting SA beads were characterized,introduced into a fluidized bed reactor,fed with 1000 mL of the sample,and characterized again after the treatment process.The SA-immobilized microorganisms were tested first for degradation of organic matter(expressed as chemical oxygen demand)and total phosphorous in domestic wastewater,achieving removal efficiencies of 71%and 93%,respectively,after 12 h.Subsequently,the SA-immobilized microorganisms were tested for degradation of a basic blue 9(BB9)textile dye in a condition that simulated textile wastewater.The efficiency of the BB9 degradation was found to be as high as 99.5%after 2 h.According to these results,SA-immobilized microorganisms were found to be an environmentally friendly and cost-effective alternative for treatment of municipal and industrial wastewater effluents.

Flow Field of Circulating Fluidized Bed Reactor with Venturi Inlet Configuration

Different two-equation k-ε models were used to simulate the gas flow field generated by a new type of circulating fluidized bed reactor with venturi gas distributor. The numerical results were compared with the experimental data. It has been shown that the simulation results from the standard k-ε model have the best match with the experimental data. Based on this model, the gas flow field in the venturi diffuser and riser was analyzed by the concept of velocity nonuniformity and dead zone percentage. Both the nonuniformity of gas velocity and the dead zone percentage reach the maximum at the venturi outlet due to the effect of the vortex. At the same time, it provides a good platform for the further optimization of the inlet configuration of circulating fluidized bed reactor.

Cold-modeling study of a circulating fluidized bed reactor for flue gas desulfurization (FGD)

Short residence time of the sorbent in the gas stream and formation of a dense layer of reaction product surrounding its surface influence the sulfur removal efficiency. A practical means of improving the process performance is to employ fluidized bed reaction in replacement of entrained bed reaction on normally used in cool side desulfurizaiton. This paper describes cold modeling study of a circulating fluidized bed reactor. Several aspects of the problem are discussed: fluidization behavior of CaO, attrition of the sorbent and solids entrainment from the fluidized bed. Mechanisms and key controlling parameters are identified, and an integral model based on rate of attrition and mass balance is developed for predicting steady state mass flows and particle size distributions of the system. A process flow scheme is finally presented for conducting desulfurization tests in the second stage of the study.

Computer Aided Design and Performance Analysis of Inverse Fluidized Bed Biofilm Reactors with Special Reference to Bioplastic Synthesis

Poly Laevo Lactic Acid (PLLA), in spite of being an excellent bioplastic, has exorbitantly high market price due to the high cost of raw material (lactose, glucose, sucrose). Hence, its manufacture is being attempted starting from waste effluents such as cheese whey and molasses. Earlier studies on the same in fluidized bed and semifluidized bed biofilm reactors yielded encouraging results. The present study therefore involves design and analysis of inverse fluidized bed biofilm reactors for lactic acid synthesis. The performance features of the bioreactor have been studied both mathematically as well as experimentally. The inverse fluidized bed biofilm reactor has been found to provide more than 75% conversion of sucrose/lactose even at high capacities (high feed flow rates) exceeding 56,000 L/hr, within a reasonably low reactor volume. The fractional substrate conversion increases, though sluggishly, with increase in feed flow rate due to bed expansion and also with increase in cell mass concentration in biofilm due to enhancement in intrinsic rate of bioconversion. The inverse fluidized bed biofilm reactor of proposed design could be safely recommended for the commercial synthesis of polymer grade lactic acid from waste effluents such as cheese whey and molasses. The low operating cost of the bioreactor (due to downflow mode of operation) enhances the economy of the process. This would also help in significantly lowering the market price of the green plastic (PLLA) and shall promote its large scale manufacture and utilisation.

Hydrodynamics and OCM reaction performance in a bubbling fluidized bed reactor and a riser reactor

The reasonable reactor design is of great importance for increasing the C_(2) yield(C2H4 and C2H6)of the oxidative coupling of methane(OCM),and the OCM reactor should remove the heat released in reactions quickly and efficiently and minimize the consecutive reaction of ethylene to carbon oxides.The fluidized bed reactor is characterized by excellent heat transfer,superior mass transport,and large handling capacity,while fewer studies focused on large-scale fluidized bed reactors for the OCM reaction.Therefore,large cold-model experiments and computational fluid dynamics simulations were conducted to investigate hydrodynamics and the OCM reaction performance in a large-scale bubbling fluidized bed(BFB)and a large-scale riser.In the BFB reactor,consecutive reactions of ethylene are acute because of the strong gas back-mixing,high solids holdup,and non-uniform solids distribution.While the consecutive reactions of ethylene are negligible due to the plug flow structure and low solids holdup in the riser reactor.Further,both reactors can achieve isothermal operation for the OCM process.The C_(2) selectivity of 45.4% and C_(2) yield of 21.1% are obtained in the riser reactor,increasing by 20.3% and 5.8% individually than that in the BFB reactor.This study provides useful information and reference to the OCM reactor designandcommercialization.

Characteristics of high-sulfate wastewater treatment by two-phase anaerobic digestion process with Jet-loop anaerobic fluidized bed

A new anaerobic reactor, Jet-loop anaerobic fluidized bed （JLAFB）, was designed for treating high-sulfate wastewater. The treatment characteristics, including the effect of influent COD/SO42 ratio and alkalinity and sulfide inhibition in reactors, were discussed for a JLAFB and a general anaerobic fiuidized bed （AFB） reactor used as sulfate-reducing phase and methane-producing phase, respectively, in two-phase anaerobic digestion process. The formation of granules in the two reactors was also examined. The results indicated that COD and sulfate removal had different demand of influent COD/SO4^2- ratios. When total COD removal was up to 85%, the ratio was only required up to 1.2, whereas, total sulfate removal up to 95% required it exceeding 3.0. The alkalinity in the two reactors increased linearly with the growth of influent alkalinity. Moreover, the change of influent alkalinity had no significant effect on pH and volatile fatty acids （VFA） in the two reactors. Influent alkalinity kept at 400-500 mg/L could meet the requirement of the treating process. The JLAFB reactor had great advantage in avoiding sulfide and free-H2S accumulation and toxicity inhibition on microorganisms. When sulfate loading rate was up to 8. 1 kg/（m^3.d）, the sulfide and free-H2S concentrations in JLAFB reactor were 58.6 and 49.7 mg/L, respectively. Furthermore, the granules, with offwhite color, ellipse shape and diameters of 1.0-3.0 mm, could be developed in JLAFB reactor. In granules, different groups of bacteria were distributed in different layers, and some inorganic metal compounds such as Fe, Ca, Mg etc. were found.

Development of a CH4 dehydroaromatization–catalyst regeneration fluidized bed system

A pilot-scale methane dehydroaromatization–H_2regeneration fluidized bed system(MDARS)was developed.In the MDARS,the catalyst circulation between a fluidized bed reactor and a fluidized bed regenerator with the help of a catalyst feeder allowed methane dehydroaromatization(MDA)and H_2regeneration to be carried out simultaneously,which is good for maintaining a stable MDA catalytic activity.A fixed bed reactor(FB)and a single fluidized bed reactor(SFB)were also used for a comparative study.The experimental results showed that the catalytic activity in the MDARS was more stable than that in the FB and SFB reactors.The effects of some parameters of MDARS on the CH_4conversion and product selectivity were investigated.To verify the feasibility and reliability of the MDARS,an eight-hour long-term test was carried out,which demonstrated that the operation of the MDARS was stable and that the catalytic activity remained stable throughout the entire experimental period.

A Comparative Study on Heat Transfer Performance of Typical Petrochemical Reactors

The performance of heat transfer is a key issue for reactor design in petrochemical industry. Since the heat transfer in reactors is a complicated process and depends on multiple parameters, the evaluation of the heat transfer performance is usually challenging, and few previous studies gave an overall view of heat exchange performance of different types of reactors. In this review, heat transfer coefficients of two types of petrochemical reactors, including the packed bed and the fluidized bed, were systematically analyzed and compared based on a number of reported correlations. The relationship between heat transfer coefficients and fluid flow velocity in different reactors has been well established, which clearly demonstrates the varying range of their heat transfer coefficients. Heat transfer coefficients of gas-phase packed bed can exceed 200 W/m^2·K, rather than the suggested values(17—89 W/m^2·K) mentioned in the literature. The fluidized bed shows better performance for both two-phase and three-phase beds as compared to the packed bed. Systems with liquid phase also show better heat transfer performance than other phases because of the larger heat capacity of liquid. Thus the industrial three-phase fluidized beds have the best heat transfer performance with an overall heat transfer coefficient of greater than 1 000 W/m^2·K. The heat transfer results provided by this review can afford not only new insights into the heat transfer in typical reactors, but also the basis and guidelines for reactor design and selection.

Numerical Study on the Process of Chemical Looping Hydrogen Production with Multiple Circulating Fluidized Bed Reactors

Hydrogen is an attractive energy carrier due to the high conversion efficiency and low pollutant emission.Chemical looping hydrogen production(CLHP)is an available way for producing high purity hydrogen with relatively low penalty energy and CO_(2)is captured simultaneously.Three reactors are usually contained for CLHP system including air reactor(AR),fuel reactor(FR)and steam reactor(SR).In current work,we focus on the performance of CLHP system,which is the basement for operation and design.Numerical simulations are carried out for analyzing the flow behavior and the numerical structure is built according to the experimental unit constructed at Southeast University,China.Results show that the operation of L-valve influences most the solid circulating rate of system and particles pass L-valve easily with large aeration rate.Mass distribution results indicate that fuel reactor has the capacity for particles storage.Increase of gas inlet rate of steam reactor leads to more particles leave steam reactor and accumulate into fuel reactor.L-valve can prevent the gas leakage between reactors and it will be adopted for reactive unit.Combining the operation of fuel reactor and L-valve,the system can reach steady state and get the regulating ability.

Photocatalytic degradation of bisphenol A using an integrated system of a new gas-liquid-solid circulating fluidized bed reactor and micrometer Gd-doped TiO_2 particles

A new gas-liquid-solid circulating fluidized bed photocatalytic reactor （GLSCFBPR） with internally placed multi-layered UV lamps was developed. Micrometer Gd-TiO2 particles and commercial nanometer P25-TiO2 were chosen as the photocatalysts, and the hazardous substance bisphenol A （BPA） was chosen as the model pollutant to investigate the performance of this new photocatalytic system. The results showed that the photocatalytic degradation efficiency of the micrometer Gd-TiO2 particles was similar to that of the nanometer P-25 particles at their respective optimum dosage but the former could be easily separated out by gravity. After investigating the effects of process parameters on the photocatalytic BPA degradation, the response surface method （RSM） was further used for process optimization. The interactions among process parameters, i.e., TiO2 concentration, superficial gas velocity and superficial liquid velocity were discovered and a related analysis was carried out to explore the underlying mechanism. A quadratic mathematic model was established and performed satisfactorily when used for prediction. The optimum conditions for this new process were as follows： TiO2 concentration 4.5 g/L, superficial gas velocity 7.83 x 10-3 m/sec and superficial liquid velocity 8.65 x 10-3 m/sec.

A two-stage reduction process for the production of high-purity ultrafine Ni particles in a micro-fluidized bed reactor

A novel two-stage reduction process for synthesis of ultrafine nickel powder with a high purity and low density in a fluidized bed reactor has been developed in this work. The raw ultraflne NiO particles are first pre-reduced using hydrogen at lower temperatures （340-400 ℃）, followed by further reduction at higher temperatures （500-600℃）. The self-agglomeration of Ni particles formed during low-temperature reduction decreases the sintering activity of the newly formed ultrafine Ni particles, leading to good fluidization quality, even for the subsequent high-temperature reduction process. The agglomerated Ni particles have a high Ni content （above 99wt%）, a low density （0.78g/cm^3） and a uniform particle size （approximately 100 μm）. A concept design for a novel two-stage fluidized bed reactor process used to produce high-purity Ni powder was also proposed. This approach may be extended to the synthesis of other ultrafine/nanosized metals or metal oxides through a fluidization method.

Kinetics for hydrogen production by methanol steam reforming in fluidized bed reactor

Hydrogen is one of the best energy carriers.Fluidized bed reactor provides a promising approach for hydrogen production. To describe the hydrogen generating rate with methanol steam reforming in fluidized bed reactor quantitatively, dual-rate kinetic models of the reactions with exponent form were developed, including that of steam reforming reaction(SR) and decomposition reaction(DE).The reaction rate per unit mass of catalyst was related to partial pressures of components. The exponentials in kinetic equations were obtained by linear least-squares method based on the experimental data. The variance homogeneity test(F test) shows that the dynamic models are feasible with high accuracy, which can be used to predict the generating rate of hydrogen under different reaction temperatures and feed flow rates in fluidized bed reactor. The SR and DE activation energy obtained indicates that ESR\ EDE, which can explain the previous observation that the CO_2 selectivity decreased with the temperature increase.