Simulation Research on Coal-Water Slurry Gasification of Oil-Based Drill Cuttings Based on Fluent

In this paper,based on Fluent software,a five-nozzle gasifier reactor was established to simulate the gasification process of oil-based drill cuttings coal-water slurry.The influence of concentration and oxygen/carbon atomic ratio on the gasification process of oil-based drill cuttings coal-water slurry was investigated.The results show that when the oxygen flow is constant,the outlet temperature of gasifier decreases,the content of effective gas increases,and the carbon conversion rate decreases with the increase of concentration;When the ratio of oxygen to carbon atoms is constant,the effective gas content rises and the temperature rises with the increase of the concentration,and the carbon conversion rate reaches the maximum value when the concentration of oil-based drill cuttings coal-water slurry is 65%;When the concentration is constant,the effective gas content decreases and the outlet temperature rises with the increase of the oxygen/carbon atom ratio,and the carbon conversion rate reaches 99.80%when the oxygen/carbon atom ratio is 1.03.It shows that this method can effectively decompose the organic matter in oilbased drill cuttings and realize the efficient and cooperative treatment of oil-based drill cuttings.

Gas-hydrate formation,agglomeration and inhibition in oil-based drilling fluids for deep-water drilling

One of the main challenges in deep-water drilling is gas-hydrate plugs,which make the drilling unsafe.Some oil-based drilling fluids（OBDF） that would be used for deep-water drilling in the South China Sea were tested to investigate the characteristics of gas-hydrate formation,agglomeration and inhibition by an experimental system under the temperature of 4 ？C and pressure of 20 MPa,which would be similar to the case of 2000 m water depth.The results validate the hydrate shell formation model and show that the water cut can greatly influence hydrate formation and agglomeration behaviors in the OBDF.The oleophobic effect enhanced by hydrate shell formation which weakens or destroys the interfacial films effect and the hydrophilic effect are the dominant agglomeration mechanism of hydrate particles.The formation of gas hydrates in OBDF is easier and quicker than in water-based drilling fluids in deep-water conditions of low temperature and high pressure because the former is a W/O dispersive emulsion which means much more gas-water interfaces and nucleation sites than the later.Higher ethylene glycol concentrations can inhibit the formation of gas hydrates and to some extent also act as an anti-agglomerant to inhibit hydrates agglomeration in the OBDF.

Synthesis of melamine-formaldehyde microcapsules containing oil-based fragrances via intermediate polyacrylate bridging layers

A general and versatile strategy to prepare melamine-formaldehyde(MF)microcapsules encapsulating oil-based fragrances by combining solvent evaporation and in situ polymerization was proposed in this work.The oil-based fragrance was pre-encapsulated by an inner polyacrylate membrane via solvent evaporation,followed by in situ polymerization of MF precondensates as an outer shell.The polyacrylate membrane is used as an intermediate bridging layer to stabilize the oil-based fragrance,and to provide driving forces for in situ polymerization of MF precondensates through electrostatic attractions between carboxyl groups and ammonium ions.It was demonstrated that MF microcapsules containing clove oil were prepared successfully.The amount and the composition of the intermediate polyacrylate bridging layer were critical.Smooth and sphere-shaped MF-clove oil microcapsules were prepared when the weight ratio of polyacrylate to clove oil was over 60 wt%and the concentration of acrylic acid(AA)increased to 10 wt%in polyacrylate.In addition,MF microcapsules containing sunflower oil and hexyl salicylate were prepared by using this method.The work suggests that this new approach can be potentially used to encapsulate various core materials,tuning the shell properties of microcapsules such as thickness,mechanical strength and release properties.

Rheological properties of oil-based drilling fluids at high temperature and high pressure

The rheological properties of two kinds of oil-based drilling fluids with typically composition were studied at pressures up to 138 MPa and temperatures up to 204 ℃ using the RheoChan 7400 Rheometer.The experimental results show that the apparent viscosity,plastic viscosity and yield point decrease with the increase of temperature,and increase with the increase of pressure.The effect of pressure on the apparent viscosity,plastic viscosity and yield point is considerable at ambient temperature.However,this effect gradually reduces with the increase of temperature.The major factor influencing the rheological properties of oil-based drilling fluids is temperature instead of pressure in the deep sections of oil wells.On the basis of numerous experiments,the model for predict the apparent viscosity,plastic viscosity and yield point of oil-based drilling fluids at high temperature and pressure was established using the method of regressive analysis.It is confirmed that the calculated data are in good agreement with the measured data,and the correlation coefficients are more than 0.98.The model is convenient for use and suitable for the application in drilling operations.

Squeeze-Strengthening Effect of Silicone Oil-based Magnetorheological Fluid

In order to study the squeeze-strengthening effect of silicone oil-based magnetorheological fluid （MRF）, theoretical basis of disc squeezing brake was presented and a squeezing braking characteristics test-bed for MRF was designed. Moreover, relevant experiments were carded out and the relationship between squeezing pressure and braking torque was proposed. Experiments results showed that the yield stress of MRF improved linearly with the increasing of external squeezing pressure and the braking torque increased three times when external squeezing pressure achieved 2 MPa.

Easy removing of phenol from wastewater using vegetable oil-based organic solvent in emulsion liquid membrane process

Phenol is considered as pollutant due to its toxicity and carcinogenic effect.Thus,variety of innovative methods for separation and recovery of phenolic compounds is developed in order to remove the unwanted phenol from wastewater and obtain valuable phenolic compound.One of potential method is extraction using green based liquid organic solvent.Therefore,the feasibility of using palm oil was investigated.In this research,palm oil based organic phase was used as diluents to treat a simulated wastewater containing 300×10^(-6) of phenol solution using emulsion liquid membrane process(ELM).The stability of water-in-oil(W/O) emulsion on diluent composition and the parameters affecting the phenol removal efficiency and stability of the emulsion;such as emulsification speed,emulsification time,agitation speed,surfactant concentration,pH of external phase,contact time,stripping agent concentration and treat ratio were carried out.The results of ELM study showed that at ratio7 to 3 of palm oil to kerosene,5 min and 1300 r·min^(-1) of emulsification process the stabile primary emulsion were formed.Also,no carrier is needed to facilitate the phenol extraction.In experimental conditions of500 r·min^(-1) of agitation speed,3%Span 80,pH 8 of external phase,5 min of contact time,0.1 mol·L^(-1) NaOH as stripping agent and 1:10 of treat ratio,the ELM process was very promising for removing the phenol from the wastewater.The extraction performance at about 83%of phenol was removed for simulated wastewater and an enrichment of phenol in recovery phase as phenolate compound was around 11 times.

Development of key additives for organoclay-free oil-based drilling mud and system performance evaluation

Traditional oil-based drilling muds(OBMs) have a relatively high solid content, which is detrimental to penetration rate increase and reservoir protection. Aimed at solving this problem, an organoclay-free OBM system was studied, the synthesis methods and functioning mechanism of key additives were introduced, and performance evaluation of the system was performed. The rheology modifier was prepared by reacting a dimer fatty acid with diethanolamine, the primary emulsifier was made by oxidation and addition reaction of fatty acids, the secondary emulsifier was made by amidation of a fatty acid, and finally the fluid loss additive of water-soluble acrylic resin was synthesized by introducing acrylic acid into styrene/butyl acrylate polymerization. The rheology modifier could enhance the attraction between droplets, particles in the emulsion via intermolecular hydrogen bonding and improve the shear stress by forming a three-dimensional network structure in the emulsion. Lab experimental results show that the organoclay-free OBM could tolerate temperatures up to 220 ?C and HTHP filtration is less than 5 m L. Compared with the traditional OBMs, the organoclay-free OBM has low plastic viscosity, high shear stress, high ratio of dynamic shear force to plastic viscosity and high permeability recovery, which are beneficial to penetration rate increase, hole cleaning and reservoir protection.

Comparison and application of different empirical correlations for estimating the hydrate safety margin of oil-based drilling fluids containing ethylene glycol

As the oil and gas industries continue to increase their activity in deep water, gas hydrate hazards will become more serious and challenging, both at present and in the future. Accurate predictions of the hydrate-free zone and the suitable addition of salts and/or alcohols in preparing drilling fluids are particularly important both in preventing hydrate problems and decreasing the cost of drilling operations. In this paper, we compared several empirical correlations commonly used to estimate the hydrate inhibition effect of aqueous organic and electrolyte solutions using experiments with ethylene glycol （EG） as a hydrate inhibitor. The results show that the Najibi et al. correlation （for single and mixed thermodynamic inhibitors） and the Ostergaard et al. empirical correlation （for single thermodynamic inhibitors） are suitable for estimating the hydrate safety margin of oil-based drilling fluids （OBDFs） in the presence of thermodynamic hydrate inhibitors. According to the two correlations, the OBDF, composed of 1.6 L vaporizing oil, 2% emulsifying agent, 1% organobentonite, 0.5% SP-1, 1% LP-1, 10% water and 40% EG, can be safely used at a water depth of up to 1900 m. However, for more accurate predictions for drilling fluids, the effects of the solid phase, especially bentonite, on hydrate inhibition need to be considered and included in the application of these two empirical correlations.

Calculation and application of partition coefficients of light hydrocarbons in oil-based mud system

To find out the relationship between the oil-based mud,the formation fluid and the extracted gas,we use a thermodynamic approach based on static headspace gas chromatography technique to calculate the partition coefficients of 47 kinds of light hydrocarbons compounds between nC5 and nC8 in two kinds of oil-based mud-air systems,and reconstruct the original formation fluid composition under thermodynamic equilibrium.The oil-based drilling mud has little effect on the formation fluid compositions in the range of nC5-nC8(less than 1%for low-toxicity oil-based mud and less than 10%for oil-based mud).For most light hydrocarbon compositions,the partition coefficients obtained by vapor phase calibration and the direct quantitative methods have errors of less than 10%,and the partition coefficients obtained by direct quantitative method are more accurate.The reconstructed compositions of the two kinds of crude oil have match degrees of 91%and 89%with their real compositions,proving the feasibility and accuracy of reconstructing the composition of original formation fluid by using partition coefficients of light hydrocarbon compositions between nC5 and nC8.

Development of a High Temperature and High Pressure Oil-Based Drilling Fluid Emulsion Stability Tester

When drilling deep wells and ultra-deep wells, the downhole high temperature and high pressure environment will affect the emulsion stability of oil-based drilling fluids. Moreover, neither the demulsification voltage method nor the centrifugal method currently used to evaluate the stability of oil-based drilling fluids can reflect the emulsification stability of drilling fluids under high temperature and high pressure on site. Therefore, a high-temperature and high-pressure oil-based drilling fluid emulsion stability evaluation instrument is studied, which is mainly composed of a high-temperature autoclave body, a test electrode, a temperature control system, a pressure control system, and a test system. The stability test results of the instrument show that the instrument can achieve stable testing and the test data has high reliability. This instrument is used to analyze the factors affecting the emulsion stability of oil-based drilling fluids. The experimental results show that under the same conditions, the higher the stirring speed, the better the emulsion stability of the drilling fluid;the longer the stirring time, the better the emulsion stability of the drilling fluid;the greater the oil-water ratio, the better the emulsion stability of the drilling fluid. And the test results of the emulsification stability of oil-based drilling fluids at high temperature and high pressure show that under the same pressure, as the temperature rises, the emulsion stability of oil-based drilling fluids is significantly reduced;at the same temperature, the With the increase in pressure, the emulsion stability of oil-based drilling fluids is in a downward trend, but the decline is not large. Relatively speaking, the influence of temperature on the emulsion stability of oil-based drilling fluids is greater than that of pressure.

Combination of diketone and PAO to achieve macroscale oil-based superlubricity at relative high contact pressures

1-(4-ethylphenyl)-nonane-1,3-dione(0206)is an oil-soluble liquid molecule with rod-like structure.In this study,the chelate(0206-Fe)with octahedral structure was prepared by the reaction of ferric chloride and 1,3-diketone.The experimental results show that when using 0206 and a mixed solution containing 60%0206-Fe and 40%0206(0206-Fe(60%))as lubricants of the steel friction pairs,superlubricity can be achieved(0.007,0.006).But their wear scar diameters(WSD)were very large(532µm,370µm),which resulted in the pressure of only 44.3 and 61.8 MPa in the contact areas of the friction pairs.When 0206-Fe(60%)was mixed with PAO6,it was found that the friction coefficient(COF)decreased with increase of 0206-Fe(60%)in the solution.When the ratio of 0206-Fe(60%)to PAO6 was 8:2(PAO6(20%)),it exhibited better comprehensive tribological properties(232.3 MPa).Subsequent studies have shown that reducing the viscosity of the base oil in the mixed solution helped to reduce COF and increased WSD.Considering the COF,contact pressure,and running-in time,it was found that the mixed lubricant(Oil3(20%))prepared by the base oil with a viscosity of 19.7 mPa·s(Oil3)and 0206-Fe(60%)exhibited the best tribological properties(0.007,161.4 MPa,3,100 s).

The behaviors of gas-liquid two-phase flow under gas kick during horizontal drilling with oil-based muds

Natural gas is easily soluble in oil-based muds(OBM),leading to complex flow behavior in wellbores,especially in horizontal wells.In this study,a new transient flow model considering wellbore-formation coupling and gas solubility on flow behavior is developed to simulate gas kicks during horizontal drilling with OBM.Furthermore,the effect of gas solubility on parameters such as bottom-hole pressure(BHP),gas void fraction and mixture velocity in the flow behavior is analyzed.Finally,several critical factors affecting flow behavior are investigated and compared to gas kicks in water-based muds(WBM)where the effect of solubility is neglected.The results show that the invading gas exists as dissolved gas in the OBM and as free gas in the WBM.Before the gas escapes from the OBM,the pit gain is zero and there is barely any change in the BHP,annulus return flow rate and mixture velocity,which means that detecting gas kicks through these warning signs can be challenging until they get very close to the surface and develop rapidly.However,in WBM drilling,these parameters change quickly with the increasing gas kick time.Additionally,for both cases,the longer the horizontal length and the greater reservoir permeability,the greater the decrease in BHP,and the shorter the time for gas to migrate from the bottom-hole to the wellhead.A larger flow rate contributes to a greater initial BHP and a lesser BHP reduction.This research is of value in characterizing gas kick behavior and identifying novel ways for early gas kick detection during horizontal drilling with OBM.

A Gel-Based Solidification Technology for Large Fracture Plugging

Fault fractures usually have large openings and considerable extension. Accordingly, cross-linked gel materials aregenerally considered more suitable plugging agents than water-based gels because the latter often undergo contaminationvia formation water, which prevents them from being effective over long times. Hence, in this study, aset of oil-based composite gels based on waste grease and epoxy resin has been developed. These materials havebeen observed to possess high compressive strength and resistance to the aforementioned contamination, therebyleading to notable increase in plugging success rate. The compressive strength, thickening time, and resistance toformation water pollution of these gels have been evaluated indoors. The results show that the compressivestrength of the gel can reach 11 MPa;additionally, the related gelation time can be controlled to be more than3 h, thereby providing a safe construction time;Invasion of formation water has a small effect on the gel strengthand does not shorten the thickening time. All considered performance indicators of the oil-based gel confirm itssuitability as a plugging agent for fault fractures.

The utilization of spent palm cooking oil for formulating oil-based drilling muds with excellent H_(2)S scavenging capability

In this study,a spent palm cooking oil-based mud with an excellent H_(2)S scavenging capability induced by the inclusion of a small quantity of potassium permanganate is formulated and tested for the first time.The mud formulation,containing the spent palm oil as the continuous phase and water as the dispersed phase,respectively,was stabilized by Span 80 and rhamnolipid biosurfactant as primary and secondary emulsifiers,respectively,while hydrophobic zinc nanoparticles(NPs)were used as weighting agent.The results showed that H_(2)S scavenging capacity at the breakthrough time reached 182.4 g H_(2)S/barrel mud,which increased to 417.9 g H_(2)S/barrel mud at the saturation time,demonstrating the effective H_(2)S scavenging performance of the formulated mud.The spent palm oil-based mud(SPOBM)also showed a good flow behavior that could be well fitted using the Herschel-Bulkley and Casson models.The effect of temperature on the apparent viscosity of the SPOBM has been investigated,and the fitting of the viscosity-temperature data provided an estimate of the activation energy as 23.53 kJ/mol.The findings reported in this article reveal the feasibility of transforming the spent/waste cooking oils into a valuable commodity for formulating greener drilling fluids with acceptable rheology and excellent H_(2)S scavenging performance.

Oil Saturation Is Determined by Different Experimental Methods

Oil saturation was an important parameter of reservoir evaluation, which had important guiding significance for oilfield development. In this paper, the oil saturation of tight oil in G area was studied, and the original oil saturation of the study area was studied by using the comprehensive experimental method. The original oil saturation of tight oil in the study area was determined by J function method, rock electricity method and oil-based mud coring method. The results showed that through the comparison of three experimental methods, it could be concluded that the J function method leads to the low value of oil saturation in the study area. The oil-based mud coring method was more suitable for the determination of oil saturation in this area than the other two methods because it needs to meet too many conditions and the calculation results were also low. G area was located in Qili Village, Ordos Basin.

芳纶浆粕改善氟醚橡胶/炭黑复合材料疲劳性能研究

通过对芳纶浆粕表面进行简便的环境友好的热处理,探究少量芳纶浆粕作为增强体加入到氟醚橡胶/炭黑基体中对复合材料耐疲劳性能的影响。载荷控制的拉-拉疲劳实验结果表明,经过热处理后,提高了界面粘接,芳纶浆粕增强的氟醚橡胶复合材料疲劳寿命的改善十分显著,循环次数高达80797次,未经热处理的芳纶浆粕填充的复合材料循环次数达42358次,而未填充芳纶浆粕的复合材料循环次数仅为2556次。少量芳纶浆粕的加入,对氟醚橡胶耐低温性能和硫化行为无明显影响。通过对比3种复合材料的损耗因子,发现使用热处理芳纶浆粕填充的复合材料损耗因子较小,说明该复合材料具有更优的承载能力以及阻尼特性。

氟醚橡胶在不同介质下的热老化行为与机理研究

目的对氟醚橡胶FM-2D在空气与飞马Ⅱ号润滑油中的热老化行为与机理进行研究。方法开展氟醚橡胶高温贮存试验,在热氧、热油的介质环境下,研究氟醚橡胶的力学性能退化规律。试验后对样品的拉伸性能、压缩性能以及硬度进行检测,并且利用傅里叶红外光谱仪、扫描电子显微镜以及X射线电子能谱对试验后样品进行检测。结果通过热老化试验,发现氟醚橡胶在200℃以下能够长期维持较好的力学性能。试验温度在200℃以上,氟醚橡胶的力学性能出现明显退化趋势,并且在热空气与热油中的老化趋势不同。在220℃的热空气老化31 d后,氟醚橡胶的拉伸强度下降27.0%,断裂伸长率增大89.8%,压缩应力松弛率为34.6%,硬度下降8.7%。在220℃的热油老化31 d后,氟醚橡胶的拉伸强度下降85.9%,断裂伸长率下降83.9%,压缩应力松弛率为‒17.5%,硬度上升4.2%。结论在热空气老化过程中,橡胶分子链受热氧影响发生断裂,使其强度下降;在热油老化过程中,油介质和高温的耦合作用使橡胶的交联网络失效,橡胶发硬变脆。

芳纶浆粕补强炭黑/氟醚橡胶复合材料的研究

研究芳纶浆粕对炭黑N990/氟醚橡胶复合材料的物理性能、微观结构和耐低温性能的影响,为高性能氟醚橡胶复合材料的开发提供参考。结果表明:添加1份未经热处理芳纶浆粕和热处理芳纶浆粕的氟醚橡胶复合材料的硫化特性和动态力学性能无明显变化,100%定伸应力、300%定伸应力、拉伸强度和撕裂强度提高;热处理芳纶浆粕在橡胶基体中的分散性和与橡胶基体的界面粘接性较好,对氟醚橡胶复合材料的补强效果更为显著;添加1份未经热处理芳纶浆粕和热处理芳纶浆粕对氟醚橡胶复合材料的耐低温性能影响较小,可在保持氟醚橡胶复合材料良好的耐低温性能的基础上提高其物理性能。

Stable dispersibility of bentonite-type additive with gemini ionic liquid intercalation structure for oil-based drilling

In this study,the direct intercalation of gemini ionic liquids(ILs)with different alkyl chains into the bentonite(BT)interlayer as a high-performance lubricating additive for base oil 500SN was investigated.The purpose of modifying BT with an IL is to improve the dispersion stability and lubricity of BT in lubricating oil.The dispersibility and tribological properties of IL–BT as oil-based additives for 500SN depend on the increase in interlamellar space in BT and improve as the chain length is increased.More importantly,the IL–BT nanomaterial outperforms individual BT in improving wear resistance,owing to its sheet layers were deformed and sprawled in furrows along the metal surface,thereby resulting in low surface adhesion.Because of its excellent lubrication performance,IL-modified BT is a potential candidate for the main component of drilling fluid.It can be used as a lubricating additive in oil drilling and oil well construction to reduce equipment damage and ensure the normal operation of equipments.

Pyrolytic gas analysis and evaluation from thermal plasma pyrolysis of simulated oil-based drill cuttings

Oil-based drill cuttings(OBDCs)are hazardous wastes generated during shale gas exploration,and the rapid,efficient and safe disposal methods for OBDCs have attracted the attention of many researchers.Plasma pyrolysis technology is widely used in solid waste treatment due to its extremely high temperature and reaction activity.A laboratory-scale thermal plasma pyrolysis system was built to investigate the plasma pyrolysis mechanism of simulated OBDCs.The thermal decomposition characteristics of OBDCs were studied by thermogravimetric-derivative thermo gravimetric-differential scanning calorimetry(TG-DTG-DSC)analysis in the range of 50–1300℃.The thermal decomposition process of OBDCs was divided into the following four stages:evaporation of water and light oil,evaporation and decomposition of heavy oil,carbonate decomposition,and phase change reaction from solid to liquid.The effects of the oil ratio,water content,and water/oil(W/O)ratio of OBDCs on the composition and gas selectivity of pyrolytic gas were investigated.The results show that thermal plasma can crack the mineral oil in the OBDCs into clean gases such as H_(2),CO and C_(2)H_(2),while water can promote the decomposition of the heavy oil molecules and enhance the H_(2)production.The energy consumption model calculation for the pyrolysis and melting of OBDCs shows that the highest energy utilization and the lowest molar energy consumption of H_(2)were achieved at a W/O ratio of 1:4.Based on the thermal plasma pyrolysis system used in this study,the commercial application prospects and economic benefits of the plasma pyrolysis of OBDCs were discussed.