High Heat Flux Testing of B_4C/Cu and SiC/Cu Functionally Graded Materials Simulated by Laser and Electron Beam

B4C, SiC and C, Cu functionally graded-materials (FGMs) have been developed by plasma spraying and hot pressing. Their high-heat flux properties have been investigated by high energy laser and electron beam for the simulation of plasma disruption process of the future fusion reactors, And a study on eroded products of B4C/Cu FGM under transient thermal load of electron beam was performed. In the experiment, SEM and EDS analysis indicated that B4C and SiC were decomposed, carbon was preferentially evaporated under high thermal load, and a part of Si and Cu were melted, in addition, the splash of melted metal and the particle emission of brittle destruction were also found. Different erosive behaviors of carbon-based materials (CBMs) caused by laser and electron beam were also discussed.

Manufacturing and High Heat Flux Testing of Brazed Flat-Type W/CuCrZr Plasma Facing Components

Water-cooled flat-type W/Cu Cr Zr plasma facing components with an interlayer of oxygen-free copper（OFC） have been developed by using vacuum brazing route.The OFC layer for the accommodation of thermal stresses was cast onto the surface of W at a temperature range of 1150oC-1200 oC in a vacuum furnace.The W/OFC cast tiles were vacuum brazed to a Cu Cr Zr heat sink at 940 oC using the silver-free filler material Cu Mn Si Cr.The microstructure,bonding strength,and high heat flux properties of the brazed W/Cu Cr Zr joint samples were investigated.The W/Cu joint exhibits an average tensile strength of 134 MPa,which is about the same strength as pure annealed copper.High heat flux tests were performed in the electron beam facility EMS-60.Experimental results indicated that the brazed W/Cu Cr Zr mock-up experienced screening tests of up to 15 MW/m^2 and cyclic tests of 9 MW/m^2 for 1000 cycles without visible damage.

Preliminary High Heat Flux Tests of Small-Scale Be/Cu Mock-Ups

China, as one of the members of ITER （international thermonuclear experimental reactor） project, one of the most important construction tasks is the fabrication of the first wall panel and shield blankets, which is the key engineering technology of ITER construction and might be one of the crucial issues of the future reactor too. Since 2004, an associated research team including Southwestern Institute of Physics （ SWIP ）, Ninxia Non-ferrous Metal Co. Itd and Chinese Institute of Engineering Physics, as well as Nuclear Power Institute of China has been established. Up to now, several series of interlayer for hot isostatic press （ HIP ） connection of beryllium and CuCrZr alloy have been tested. They are titanium film or coating, Cu coating and Al or AISiMg alloy etc. The bonding strength （tensile or shear strength ） of HIPed Be/Cu joints is up to 100 MPa.

Evaluation of Surface Cracks Using Magnetic Flux LeakageTesting

The magnetic field distribution characteristics of surface cracks with various widths are discussed based on finite element (FEM) results. The crack depth was 0.20 mm, the width range was from 0.02 to 1.00 mm. The results showed that crack width and lift-off (the distance between surface and sensor) will influence signals. Discussed in this paper is the influence of various lift-off parameters on the peak to peak values of the normal component in magnetic flux leakage testing. The effects can be applied to evaluate surface breaking cracks of different widths and depths. An idea is presented to smooth narrow, sharp crack tips using alternating current (AC) field magnetization.

Advances in magnetic flux leakage testing technology

Magnetic flux leakage(MFL)testing technology has the advantages of simple principle,easy engineering implementation and low requirements on the surface of the detected workpiece.Therefore,it has been one of the research hotspots in the field of non-destructive testing(NDT)and widely used for testing long distance pipelines.This paper presents the development of MFL tesing technology from the aspects of basic theory,influencing factors,magnetization technology,signal processing,etc.The problems to be solved and the future development are summarized,which can provide reference for the research and system development of MFL testing technology.

A Dynamics Study of a Magnetic Flux Leakage(MFL) Signal and its Application to Defect Location Discrimination in Steel Pipes MFL Testing Equipment

Difference processing was used to the direct current magnetic flux leakage （DC-MFL） signal, emanating from the defects machined artificially on the internal and external surfaces of a steel pipe. Consequently, the loea-tion discriminating index 8 was provided to identify the defect whether it is on the internal surface or the external one. Three characteristics, shape, depth and orientation of the defect, were discussed through a series of experiments on the artificial defects, such as transverse notches, oblique notches and pits on the steel pipe. The approach has been verified effective to address the defect location identifying problem, albeit the limits on the accuracy assessment to those natural defects on steel pipes in service.

Speed Measurement Feasibility by Eddy Current Effect in the High-Speed MFL Testing

It is known that eddy current effect has a great influence on magnetic flux leakage testing(MFL).Usually,contacttype encoder wheels are used to measure MFL testing speed to evaluate the effect and further compensate testing signals.This speed measurement method is complicated,and inevitable abrasion and occasional slippage will reduce the measurement accuracy.In order to solve this problem,based on eddy current effect due to the relative movement,a speed measurement method is proposed,which is contactless and simple.In the high-speed MFL testing,eddy current induced in the specimen will cause an obvious modification to the applied field.This modified field,which is measured by Hall sensor,can be utilized to reflect the moving speed.Firstly,the measurement principle is illustrated based on Faraday’s law.Then,dynamic finite element simulations are conducted to investigate the modified magnetic field distribution.Finally,laboratory experiments are performed to validate the feasibility of the proposed method.The results show that Bmz(r1)and Bmx(r2)have a linear relation with moving speed,which could be used as an alternative measurement parameter.

油气管道组合缺陷漏磁检测信号数值模拟研究

为解决管道组合缺陷之间漏磁检测信号互相干扰,难以识别的问题,采用有限元方法建立仿真模型,研究管道内外、不同形状缺陷以及内外组合缺陷邻近情况下的漏磁场检测信号规律。研究结果表明:管道缺陷的漏磁检测信号在其轴向和径向分量上均存在显著差异;组合缺陷的检测信号存在相互干扰且具有一定的叠加性;当缺陷深度约为管壁厚的10%、25%、40%时,轴向信号干扰距离分别约为缺陷长度的1倍、2倍、3倍,径向信号干扰距离均约为长度的4倍,组合缺陷径向信号的互相干扰程度大于轴向信号,缺陷深度对轴向信号的影响大于径向信号。研究结果可为油气管道组合缺陷的识别提供理论依据。

Quantitative Interpretation for the Magnetic Flux Leakage Testing Data Based on Neural Network

In order to interpret the magnetic flux leakage (MFL) testing data quantitatively and size the defects accurately, some defect profiles inversion methods from the MFL signals are studied on the basis of the neural network.Because the wavelet ba- sis function neural network (WBFNN) has good accuracy in the forward calculation and the radial basis function neural network (RBFNN) has reliable precision in the inversion modeling respectively,a new neural network scheme combining WBFNN and RBFNN is presented to solve the nonlinear inversion problem for the MFL data and reconstruct the defect shapes.And such details as the choice of wavelet basis function,the initialization of the weight value and the input normalization are analyzed,the train- ing and testing algorithm for the network are also studied.The inversion results demonstrate that the proposed network scheme has good reliability to interpret the MFL data for some defects.

用RCPT研究功能梯度混凝土抗氯离子渗透性能

用非稳态迁移法(NSSM)和自然浸泡法评定功能梯度混凝土(FGC)的抗氯离子渗透性能都存在局限性,但快速氯离子渗透试验法(RCPT)没有局限性。该研究用RCPT法对基于各种胶凝材料的FGC的电通量进行了大量测试并得到如下结论:提出了FGC的电通量计算公式;FGC的电通量反映了FGC的抗氯离子渗透性能,FGC的电通量越低则其抗氯离子渗透性能越高;碱激发矿渣(AAS)砂浆具有极好的抗氯离子渗透性能,其氯离子渗透系数可低至2.1×10^(–13)m^(2)/s。

新型Sn-Zn系焊铝锡膏的制备

研制了一种新型Sn-Zn系焊铝锡膏.根据焊铝锡膏成分组成特点,以Sn-Zn系无铅锡粉为基础,对助焊膏中活性剂、活性盐、表面活性剂和溶剂等添加剂进行筛选,通过正交试验对其组分进行优化并制备出焊铝锡膏.结果表明:活性剂部分,有机胺A质量的增加会降低钎料在240℃和260℃下的润湿性;活性盐部分,锌盐和亚锡盐有利于扩大钎料铺展面积,但添加铵盐会降低钎料的润湿性;表面活性剂部分,添加OP-10的实验效果要优于添加油酸酰胺的实验效果.基于以上研究结果自制出的焊铝锡膏可用于低温钎焊1060铝,焊接质量良好,界面处未见明显焊接缺陷,且焊铝锡膏具有良好的存储稳定性.研究结果可为铝合金钎焊用焊铝锡膏的应用和开发提供理论和技术支持.

油气管道漏磁数据处理和缺陷识别量化方法的研究进展

漏磁法是最稳定的无损在线检测技术之一,用于评估油气管道的健康状况。从通道基线校正、异常值判别、数据缺口的恢复和滤波四个方面阐述了漏磁数据预处理的方法和步骤;结合漏磁数据缺陷的峰谷值等显性特征,总结了不同特征提取方法下缺陷信号的本质特征;介绍了基于支持向量机、神经网络、图像处理和形态学等方法构建缺陷反演模型。最后,从数据预处理和缺陷识别量化两方面展望了漏磁信号处理未来的研究方向。

全钨ITER朗缪尔探针的高热负荷测试及损伤行为

本文研究了全钨ITER朗缪尔探针在高热负荷条件下的耐热性能、绝缘性能和损伤行为。利用核工业西南物理研究院的60 kW电子束测试平台,对探针在10 MW/m^(2)稳态热负荷、20 MW/m^(2)瞬态热负荷及15 MW/m^(2)高参数稳态热负荷下进行模拟测试。实验结果表明,全钨朗缪尔探针能够承受10 MW/m^(2)热负荷100分钟、20 MW/m^(2)热负荷300次循环以及15 MW/m^(2)热负荷3000次循环。在15 MW/m^(2)条件下,探针表面在前1000次循环中无明显损伤,但在3000次循环后出现裂纹,且部分探针表面发生再结晶现象。研究表明,现有全钨朗缪尔探针的设计能够满足当前ITER装置的服役条件,但面对未来DEMO堆更加苛刻的条件可能还需要进一步优化。

数据驱动的脉冲风洞气动热试验数据分析方法探索

脉冲风洞的有效运行时间短,气动热测量信号易受干扰,通常采用人工判读的方式在大量的脉冲风洞测热试验数据中遴选有效数据,数据分析过程效率低、标准不统一。研究基于中国航天空气动力技术研究院1 m量级炮/激波双模式风洞气动热试验数据开展信号特征分析,确定了Fourier变换后的电压信号、总压-热流相关系数曲线、热流时间导数等参数对流动起止时间、运行模式分界时间、信号质量等关键信息的表征作用。在此基础上,基于卷积神经网络和密度基聚类算法,发展了传感器信号有效性判断模型、风洞有效运行时间段选取算法和传感器信号取值区间选取算法,实现了脉冲风洞气动热试验数据的智能处理。结果表明,智能算法对传感器信号有效性的判断准确度达到98%;针对3568条原始试验曲线进行处理,智能算法与人工方式得到的热流均值差异小于10%的数据约占91%,具有应用于风洞试验的价值。

升力体缝隙模型红外测热试验及分析

针对升力体缝隙模型在中国空气动力研究与发展中心的Φ0.3 m高超声速低密度风洞中开展了红外测热试验,试验马赫数12、总温668 K、总压4.731 MPa、攻角0°和35°,获取了模型的红外热图结果,并开展了相应的数值仿真分析。在此基础上,研究了选取不同帧次的红外热图进行数据处理对热流密度结果的影响,分析了缝隙干扰引起的热流密度增量。结果表明:投放后模型抖动对数据处理存在明显影响,建议在数据处理中采用模型投放稳定后(约1.2 s)的红外热图结果;“T”字型缝干扰区的热流密度增量需要引起重视,攻角35°情况下的峰值热流密度能达到无缝隙时热流密度的8倍以上;红外测热试验数据与CFD数据吻合较好,两者仅在很小的峰值干扰区域存在差异。下一步需要在CFD建模倒角处理、红外方案优化等方面开展工作。

漏磁检测在管道损伤探测中的应用

漏磁检测技术是油气管道损伤检测中最常用的方法之一。其是一种利用磁敏传感器检测漏磁信号进而探测管道缺陷的无损检测技术。首先介绍了漏磁检测的原理和操作流程,而后综述了近年来漏磁检测技术在信号预处理、异常识别以及缺陷量化3方面取得的重要成果。其中,重点介绍了基于深度学习的异常识别和缺陷量化方法,并分析了这些方法存在的不足。最后,对管道漏磁检测的未来发展进行了展望。

青海省多年地表感热通量的时空变化特征

选取青海省35个气象站观测数据,基于CHEN-WENG感热系数方案,计算了1980—2017年青海省地表感热通量。利用小波分析、Mann-Kendall突变检验和经验正交函数法(Empirical Orthogonal Function,EOF),对感热通量的时空变化特征及其影响因子进行分析。结果表明:(1)1980年以来,青海省全年和各季节感热通量总体上均呈上升趋势,并具有28 a的主周期和约18 a的副周期,冬季的周期变化较为复杂;(2)全年和各季节感热通量与地气温差存在显著相关性,2004—2017年受地气温差增大的影响上升;(3)全年、春季和秋季感热通量与风速存在显著相关性,1980—2004年受风速减小的影响感热通量下降;(4)夏季降水与感热通量呈显著负相关;(5)从空间上看,全年以及春季感热通量呈现出显著的东西分异,秋、冬季表现出一定程度的南北分异。

Microchannel cooling technique for dissipating high heat flux on W/Cu flat-type mock-up for EAST divertor

As an important component of tokamaks,the divertor is mainly responsible for extracting heat and helium ash,and the targets of the divertor need to withstand high heat flux of 10 MW m-2 for steady-state operation.In this study,we proposed a new strategy,using microchannel cooling technology to remove high heat load on the targets of the divertor.The results demonstrated that the microchannel-based W/Cu flat-type mock-up successfully withstood the thermal fatigue test of 1000 cycles at 10 MW m^(-2)with cooling water of 26 l min^(-1),30°C(inlet),0.8 MPa(inlet),15 s power on and 15 s dwell time;the maximum temperature on the heat-loaded surface(W surface)of the mock-up was 493°C,which is much lower than the recrystallization temperature of W(1200°C).Moreover,no occurrence of macrocrack and‘hot spot’at the W surface,as well as no detachment of W/Cu tiles were observed during the thermal fatigue testing.These results indicate that microchannel cooling technology is an efflcient method for removing the heat load of the divertor at a low flow rate.The present study offers a promising solution to replace the monoblock design for the EAST divertor.

用于批产卫星的稀疏红外灯阵空间热流模拟方法

针对批产卫星的空间外热流模拟,文章提出稀疏红外灯阵模拟方法。首先根据13169X/98型红外灯管的物理特性以及热流模拟需求进行数值分析,获得其平面热流分布规律;然后在真空设备中对数值计算的准确性进行试验验证,并总结红外灯管热流分布特性;通过对比不同控温方式,寻求匹配红外灯阵输出特性的最佳控制方法,使控温区域内的热流<3 W/m2;最后,以热流不均匀性引起卫星表面舱板温度梯度<3℃为约束条件,优化设计稀疏红外灯阵的数量与布局。结果表明:在灯管覆盖系数<5%的情况下,能实现热流模拟的偏差<3%,证明可以用较少的灯管实现外热流的较均匀模拟。

无损检测工艺在石油钻杆检测中的应用研究

本文介绍了无损检测工艺在石油钻杆检测中的应用研究。通过对石油钻杆各组成部分的结构分析,确定了石油钻杆检测的整体思路,分别对管体部分采用漏磁检测和螺纹部分采用磁粉检测,以及对管体加厚端焊缝处采用超声波检测,从而完成了对石油钻杆的整体无损检测。实践证明石油钻杆无损检测技术是钻杆检测实际有效的方法,能及时地对钻杆缺陷进行检测,以确保石油钻杆整体的质量要求。