The quasi-static compressive mechanical behavior and deformation mechanism of closed-cell magnesium foams were studied, and the ef- fects of the density of magnesium foams on the compressive and energy absorption prop...The quasi-static compressive mechanical behavior and deformation mechanism of closed-cell magnesium foams were studied, and the ef- fects of the density of magnesium foams on the compressive and energy absorption properties were also discussed. The results show that the compressive process of closed-cell magnesium foams is characterized by three deformation stages： linear elastic stage, collapsing stage and densification stage. At the linear elastic stage, the peak compressive strength （t70） and Young＇s modulus （E0） increase as the density increases Magnesium foams can absorb energy at the collapsing stage. In a certain strain range, the energy absorption capacity also increases as the density of magnesium foams increases.展开更多
Microstructural features including pore size distribution, cell walls and phase compositions of magnesium oxychloride cement foams（MOCF） with various MgO powders and water mixture ratios were studied. Their infl uen...Microstructural features including pore size distribution, cell walls and phase compositions of magnesium oxychloride cement foams（MOCF） with various MgO powders and water mixture ratios were studied. Their infl uences on compressive strength, water absorption and resistance of MOCF were also discussed in detail. The experimental results indicated that moderate and slight excess MgO powders（MgO/MgCl2 molar ratios from 5.1 to 7） were beneficial to the formation of excellent microstructure of MOCF, but increasing water contents（H2O/MgO mass ratios from 0.9 to 1.29） might result in opposite conclusions. The microstructure of MOCF produced with moderate and slight excess MgO powders could enhance the compressive strength, while serious excess MgO powders addition（MgO/MgCl2 molar ratios = 9） would destroy the cell wall structures, and therefore decrease the strength of the system. Although MOCF produced with excess MgO powders could decrease the water absorption, its softening coefficient was lower than that of the material produced with moderate MgO powders. This might be due to the instability of phase 5, the volume expansion and cracking of cell walls as immersed the sample into water.展开更多
High-porosity,open-cell AZ91 magnesium alloy foams of two pore sizes were fabricated by means of investment casting technology,using PUR foam patterns.Foam casting variables such as pressure,mould temperature and meta...High-porosity,open-cell AZ91 magnesium alloy foams of two pore sizes were fabricated by means of investment casting technology,using PUR foam patterns.Foam casting variables such as pressure,mould temperature and metal pouring temperature were thoroughly investigated to define the most optimal casting conditions.The mechanical properties of the fabricated foams were measured in compression tests.A potential application for the foams considered is temporary bioresorbable bone implants,therefore the mechanical properties of the foams were compared with those of cancellous bone tissue.Foams with smaller pore size and lower porosity(20 PPI and 80%±87%)exhibited mechanical properties in the lower regions of the cancellous bone property range(Young’s modulus 36.5±77.5 MPa),while foams with higher pore size and porosity(10 PPI and~90%)were found to have insufficient compression strength(Young’s modulus 11.65±23.8),but thickening their walls and lowering their porosity below 90%yielded foams with Young’s modulus between 36.5 and 77.5 MPa.Foam fractures were also investigated to determine their collapse mechanism.A series of corrosion tests in stimulated body fluid was carried out to determine their applicability as a biomaterial.The Plasma Electrolytic Oxidation(PEO)process was used in a feasibility study to examine the microstructure and chemical composition of foams with protective coating.展开更多
Effects of vacuum, pouring temperature and pattern thickness on the heat transfer of magnesium alloy lost foam casting(LFC) process were explored. The results indicate that without vacuum a positive thermal gradient f...Effects of vacuum, pouring temperature and pattern thickness on the heat transfer of magnesium alloy lost foam casting(LFC) process were explored. The results indicate that without vacuum a positive thermal gradient from the gate to the end of the casting was formed immediately after the mold filling. The average temperature of the casting, the temperature gradient and solidification times increase significantly with pouring temperature and pattern thickness. Vacuum plays a quite different role in the heat transfer during mould filling and solidification periods: it significantly increases the cooling rate of the filling melt, but decreases the cooling rate of the casting during solidification period. The temperature of the liquid metal drops sharply and varies greatly with no apparent mode in the casting after the mold filling. The amplitude of temperature fluctuations in the casting increases with vacuum, pouring temperature and pattern thickness. The average temperature increases with pouring temperature and pattern thickness, but less rapidly than that without vacuum. The effect of vacuum on the solidification times of castings is found to depend on pouring temperature, vacuum makes solidification times increase greatly at high pouring temperature, while decreases slightly at low pouring temperature.展开更多
The microstructure and mechanical properties of AZ91 alloy prepared by lost foam casting（LFC） and various heat treatments have been investigated. The microstructure of the AZ91 alloy via LFC consists of dominant α-...The microstructure and mechanical properties of AZ91 alloy prepared by lost foam casting（LFC） and various heat treatments have been investigated. The microstructure of the AZ91 alloy via LFC consists of dominant α-Mg and β-Mg17Al12 as well as a new phase Al32Mn25 with size of about 550 μm, which has not been detected in AZ91 alloy prepared by other casting processes. The tests demonstrate that the as-cast mechanical properties are higher than those of sand gravity casting because of chilling and cushioning effect of foam pattern during the mould filling. The solution kinetics and the aging processes at different temperatures were also investigated by hardness and electrical resistivity measurements. The kinetics of aging are faster at the high temperature due to enhanced diffusion of atoms in the matrix, so the hardness peak at 380 ℃ occurs after 10 h; while at the lower aging temperature（150 ℃）, the peak is not reached in the time（24 h） considered.展开更多
The damping properties of an Mg alloy foam and its composite foams were investigated using a dynamic mechanical thermal analyzer. The results show that the loss factors of both the Mg alloy and its composite foams are...The damping properties of an Mg alloy foam and its composite foams were investigated using a dynamic mechanical thermal analyzer. The results show that the loss factors of both the Mg alloy and its composite foams are insensitive to temperature and loading frequency when the temperature is less than a critical temperature Tcrit. However, it increases when the temperature exceeds the Tcrit values, which are 200 and 250°C for the Mg alloy foam and the Mg alloy/SiCp composite foams, respectively. The Mg alloy/SiCp composite foams exhibit a higher damping capacity than the Mg alloy foam when the temperature is below 200°C. By contrast, the Mg alloy foam exhibits a better damping capacity when the temperature exceeds 250°C. The variation in the damping capacity is attributed to differences in the internal friction sources, such as the characteristics of the matrix material, abundant interfaces, and interfacial slipping caused by SiC particles, as well as to macrodefects in the Mg alloy and its composite foams.展开更多
Lost foam casting(LFC)technology has been widely applied to cast iron and cast steel.However,the development of LFC for Al and Mg alloys was relatively slower than that for cast iron and cast steel.The application of ...Lost foam casting(LFC)technology has been widely applied to cast iron and cast steel.However,the development of LFC for Al and Mg alloys was relatively slower than that for cast iron and cast steel.The application of LFC to Al and Mg alloys needs more effort,especially in China.In this paper,the development history of LFC is reviewed,and the application situations of LFC to Al and Mg alloys are mainly discussed.Meanwhile,the key problems of LFC for Al and Mg alloys are also pointed out.Finally,the prospects for LFC technology are discussed,and some special new LFC technologies are introduced for casting Al and Mg alloys.In future,the development trends of green LFC technology mainly focus on the special new LFC methods,metal material,coating,heat treatment,new foam materials as well as purification technology of tail gas,etc.展开更多
Light-weight magnesium -aluminate spinel materi- als were prepared by foaming-gel process with polyalumi- nium chloride （PAC） as gel. Effect of solid loading in initial slurry on microstructure, porosity, pore size ...Light-weight magnesium -aluminate spinel materi- als were prepared by foaming-gel process with polyalumi- nium chloride （PAC） as gel. Effect of solid loading in initial slurry on microstructure, porosity, pore size distri- bution, thermal conductivity and mechanical properties was investigated. The results show that the bulk density of the light-weight magnesium -aluminate spinel mate- rials is in the range of O. 7 1.2 g cm-3 ; pore size distribution curves show single-peak characteristics and the mean pore size is in the range of 30. 83 - 61.37 μm ; with the increase of solid loading, the linear shrinkage of the green body during firing and the permanent change in dimensions on heating at l 600 ℃ for 3 h de- crease, but the bulk density increases, the mechanical properties increase obviously; the maximum compressive strength and bending strength reach 35. 25 MPa and 9. 92 MPa, respectively, while the bulk density is 1. 16 g · cm ; and the thermal conductivity at 1 000 ℃ tea- ches 0. 371 W · m-1 . K-1 while the bulk density is O. 7 -3 g · cm展开更多
Lost foam casting (LFC) is regarded as a cost-effective, environment-friendly vital option to the conventional casting process for production of near-net shape castings with high quality. Effect of vacuum on the solid...Lost foam casting (LFC) is regarded as a cost-effective, environment-friendly vital option to the conventional casting process for production of near-net shape castings with high quality. Effect of vacuum on the solidification process and microstructure of LFC magnesium alloy were explored. The results indicate that vacuum plays a very important role in the heat transfer during mould filling and solidification periods, it increases the cooling rate of the filling melt, but greatly decreases the cooling rate of the casting during solidification period, and the solidification time of the casting is greater than that without vacuum. The microstructure of LFC magnesium alloy is rather coarse. Compared with that without vacuum, the microstructure of the LFC magnesium alloy under vacuum is more refined and has less precipitatedβ-phase, which is formed at the grain boundry and around the Al-Mn compound particle.展开更多
The nearly equiaxed grains of Mg9AlZnY alloy were obtained by vibrating solidification in lost foam casting(LFC) and the microstructure of Mg9AlZnY alloy was analyzed.On this basis,the morphology and size of α-Mg gra...The nearly equiaxed grains of Mg9AlZnY alloy were obtained by vibrating solidification in lost foam casting(LFC) and the microstructure of Mg9AlZnY alloy was analyzed.On this basis,the morphology and size of α-Mg grains fabricated by semi-solid isothermal heat treatment(SSIT) at 530 ℃ and 570 ℃ holding different time were studied.The results show that the main constituent phases of Mg9AlZnY alloy are α-Mg,β-Mg17Al12 and Al2Y,and the Y can greatly refine α-Mg grains.The distribution of α-Mg grains equivalent diameters between 20 and 100 μm is up to 87%,and the average roundness of α-Mg grains reaches 1.37 in the specimen obtained at 570 ℃ and holding time 60 min.According to the analysis of solidification kinetics and thermodynamic,binary eutectic with low melting point melts firstly on SSIT process.As the liquid fraction increases with the solute diffusibility,both of the shape and size of α-Mg grains change ceaselessly.When the liquid fraction reaches equilibrium,the α-Mg grains are gradually spheroidized under the interfacial tension,and then the α-Mg grains begin to combine and grow.Evolution of α-Mg dendritic grains on SSIT process is obviously different from that of equiaxed grains.展开更多
基金supported by the National Natural Science Foundation of China (No 50704012)
文摘The quasi-static compressive mechanical behavior and deformation mechanism of closed-cell magnesium foams were studied, and the ef- fects of the density of magnesium foams on the compressive and energy absorption properties were also discussed. The results show that the compressive process of closed-cell magnesium foams is characterized by three deformation stages： linear elastic stage, collapsing stage and densification stage. At the linear elastic stage, the peak compressive strength （t70） and Young＇s modulus （E0） increase as the density increases Magnesium foams can absorb energy at the collapsing stage. In a certain strain range, the energy absorption capacity also increases as the density of magnesium foams increases.
基金Funded by the National Natural Science Foundation of China(No.51478370)the EPSRC-NSFC Joint Research Projec(No.51461135005)
文摘Microstructural features including pore size distribution, cell walls and phase compositions of magnesium oxychloride cement foams（MOCF） with various MgO powders and water mixture ratios were studied. Their infl uences on compressive strength, water absorption and resistance of MOCF were also discussed in detail. The experimental results indicated that moderate and slight excess MgO powders（MgO/MgCl2 molar ratios from 5.1 to 7） were beneficial to the formation of excellent microstructure of MOCF, but increasing water contents（H2O/MgO mass ratios from 0.9 to 1.29） might result in opposite conclusions. The microstructure of MOCF produced with moderate and slight excess MgO powders could enhance the compressive strength, while serious excess MgO powders addition（MgO/MgCl2 molar ratios = 9） would destroy the cell wall structures, and therefore decrease the strength of the system. Although MOCF produced with excess MgO powders could decrease the water absorption, its softening coefficient was lower than that of the material produced with moderate MgO powders. This might be due to the instability of phase 5, the volume expansion and cracking of cell walls as immersed the sample into water.
文摘High-porosity,open-cell AZ91 magnesium alloy foams of two pore sizes were fabricated by means of investment casting technology,using PUR foam patterns.Foam casting variables such as pressure,mould temperature and metal pouring temperature were thoroughly investigated to define the most optimal casting conditions.The mechanical properties of the fabricated foams were measured in compression tests.A potential application for the foams considered is temporary bioresorbable bone implants,therefore the mechanical properties of the foams were compared with those of cancellous bone tissue.Foams with smaller pore size and lower porosity(20 PPI and 80%±87%)exhibited mechanical properties in the lower regions of the cancellous bone property range(Young’s modulus 36.5±77.5 MPa),while foams with higher pore size and porosity(10 PPI and~90%)were found to have insufficient compression strength(Young’s modulus 11.65±23.8),but thickening their walls and lowering their porosity below 90%yielded foams with Young’s modulus between 36.5 and 77.5 MPa.Foam fractures were also investigated to determine their collapse mechanism.A series of corrosion tests in stimulated body fluid was carried out to determine their applicability as a biomaterial.The Plasma Electrolytic Oxidation(PEO)process was used in a feasibility study to examine the microstructure and chemical composition of foams with protective coating.
基金Project(2005037697) supported by China Postdoctoral Science Foundation Project(Y04850-61) supported by Creative Program of Nanjing University of Aeronautics and Astronautics
文摘Effects of vacuum, pouring temperature and pattern thickness on the heat transfer of magnesium alloy lost foam casting(LFC) process were explored. The results indicate that without vacuum a positive thermal gradient from the gate to the end of the casting was formed immediately after the mold filling. The average temperature of the casting, the temperature gradient and solidification times increase significantly with pouring temperature and pattern thickness. Vacuum plays a quite different role in the heat transfer during mould filling and solidification periods: it significantly increases the cooling rate of the filling melt, but decreases the cooling rate of the casting during solidification period. The temperature of the liquid metal drops sharply and varies greatly with no apparent mode in the casting after the mold filling. The amplitude of temperature fluctuations in the casting increases with vacuum, pouring temperature and pattern thickness. The average temperature increases with pouring temperature and pattern thickness, but less rapidly than that without vacuum. The effect of vacuum on the solidification times of castings is found to depend on pouring temperature, vacuum makes solidification times increase greatly at high pouring temperature, while decreases slightly at low pouring temperature.
基金Project(50275058) supported by the National Natural Science Foundation of China
文摘The microstructure and mechanical properties of AZ91 alloy prepared by lost foam casting（LFC） and various heat treatments have been investigated. The microstructure of the AZ91 alloy via LFC consists of dominant α-Mg and β-Mg17Al12 as well as a new phase Al32Mn25 with size of about 550 μm, which has not been detected in AZ91 alloy prepared by other casting processes. The tests demonstrate that the as-cast mechanical properties are higher than those of sand gravity casting because of chilling and cushioning effect of foam pattern during the mould filling. The solution kinetics and the aging processes at different temperatures were also investigated by hardness and electrical resistivity measurements. The kinetics of aging are faster at the high temperature due to enhanced diffusion of atoms in the matrix, so the hardness peak at 380 ℃ occurs after 10 h; while at the lower aging temperature（150 ℃）, the peak is not reached in the time（24 h） considered.
基金financially supported by the National Natural Science Foundation of China (Nos. 51174060 and 51301109)the Science and Technology Department of Liaoning Province of China (No. 2013223004)the Fundamental Research Funds for the Central Universities (No. 140203004)
文摘The damping properties of an Mg alloy foam and its composite foams were investigated using a dynamic mechanical thermal analyzer. The results show that the loss factors of both the Mg alloy and its composite foams are insensitive to temperature and loading frequency when the temperature is less than a critical temperature Tcrit. However, it increases when the temperature exceeds the Tcrit values, which are 200 and 250°C for the Mg alloy foam and the Mg alloy/SiCp composite foams, respectively. The Mg alloy/SiCp composite foams exhibit a higher damping capacity than the Mg alloy foam when the temperature is below 200°C. By contrast, the Mg alloy foam exhibits a better damping capacity when the temperature exceeds 250°C. The variation in the damping capacity is attributed to differences in the internal friction sources, such as the characteristics of the matrix material, abundant interfaces, and interfacial slipping caused by SiC particles, as well as to macrodefects in the Mg alloy and its composite foams.
基金supported by the National Nature Science Foundation of China(NFSC)(No.50275058,50775085,51204124,51375187)the National High Technology Research and Development Program of China(No.2007AA03Z113)
文摘Lost foam casting(LFC)technology has been widely applied to cast iron and cast steel.However,the development of LFC for Al and Mg alloys was relatively slower than that for cast iron and cast steel.The application of LFC to Al and Mg alloys needs more effort,especially in China.In this paper,the development history of LFC is reviewed,and the application situations of LFC to Al and Mg alloys are mainly discussed.Meanwhile,the key problems of LFC for Al and Mg alloys are also pointed out.Finally,the prospects for LFC technology are discussed,and some special new LFC technologies are introduced for casting Al and Mg alloys.In future,the development trends of green LFC technology mainly focus on the special new LFC methods,metal material,coating,heat treatment,new foam materials as well as purification technology of tail gas,etc.
基金supported by the National Basic Research Program of China(973 Program,No.2010CB735810)
文摘Light-weight magnesium -aluminate spinel materi- als were prepared by foaming-gel process with polyalumi- nium chloride （PAC） as gel. Effect of solid loading in initial slurry on microstructure, porosity, pore size distri- bution, thermal conductivity and mechanical properties was investigated. The results show that the bulk density of the light-weight magnesium -aluminate spinel mate- rials is in the range of O. 7 1.2 g cm-3 ; pore size distribution curves show single-peak characteristics and the mean pore size is in the range of 30. 83 - 61.37 μm ; with the increase of solid loading, the linear shrinkage of the green body during firing and the permanent change in dimensions on heating at l 600 ℃ for 3 h de- crease, but the bulk density increases, the mechanical properties increase obviously; the maximum compressive strength and bending strength reach 35. 25 MPa and 9. 92 MPa, respectively, while the bulk density is 1. 16 g · cm ; and the thermal conductivity at 1 000 ℃ tea- ches 0. 371 W · m-1 . K-1 while the bulk density is O. 7 -3 g · cm
基金Project (2005037697) supported by China Postdoctoral Science Foundationproject (Y04850-61) supported by Creative Program of Nanjing University of Aeronautics and Astronautics
文摘Lost foam casting (LFC) is regarded as a cost-effective, environment-friendly vital option to the conventional casting process for production of near-net shape castings with high quality. Effect of vacuum on the solidification process and microstructure of LFC magnesium alloy were explored. The results indicate that vacuum plays a very important role in the heat transfer during mould filling and solidification periods, it increases the cooling rate of the filling melt, but greatly decreases the cooling rate of the casting during solidification period, and the solidification time of the casting is greater than that without vacuum. The microstructure of LFC magnesium alloy is rather coarse. Compared with that without vacuum, the microstructure of the LFC magnesium alloy under vacuum is more refined and has less precipitatedβ-phase, which is formed at the grain boundry and around the Al-Mn compound particle.
基金Project(2007AA03Z113) supported by the National High-Tech Research and Development Program of ChinaProject (50775085) supported by the National Natural Science Foundation of China
文摘The nearly equiaxed grains of Mg9AlZnY alloy were obtained by vibrating solidification in lost foam casting(LFC) and the microstructure of Mg9AlZnY alloy was analyzed.On this basis,the morphology and size of α-Mg grains fabricated by semi-solid isothermal heat treatment(SSIT) at 530 ℃ and 570 ℃ holding different time were studied.The results show that the main constituent phases of Mg9AlZnY alloy are α-Mg,β-Mg17Al12 and Al2Y,and the Y can greatly refine α-Mg grains.The distribution of α-Mg grains equivalent diameters between 20 and 100 μm is up to 87%,and the average roundness of α-Mg grains reaches 1.37 in the specimen obtained at 570 ℃ and holding time 60 min.According to the analysis of solidification kinetics and thermodynamic,binary eutectic with low melting point melts firstly on SSIT process.As the liquid fraction increases with the solute diffusibility,both of the shape and size of α-Mg grains change ceaselessly.When the liquid fraction reaches equilibrium,the α-Mg grains are gradually spheroidized under the interfacial tension,and then the α-Mg grains begin to combine and grow.Evolution of α-Mg dendritic grains on SSIT process is obviously different from that of equiaxed grains.
