The Economic Demands on the Method of Founding a Passive Brick House on Foamed Glass Granulate

The cost of acquisition of a passive house is a little higher than that of a conventional house.Proper design of a passive house should include not only thermal protection and stability of the construction,but it must also take into account the price demands on each of the proposed structures and solution of details.The paper deals with the financial comparison of the traditional method of a foundation on the foundation strips of plain concrete and the modern method of founding a passive house as brick construction on the reinforced concrete slab base with a compact subsoil layer of thermal insulation in the form of granules of foamed glass.

Effect of sintering temperature on the microstructure and properties of foamed glass-ceramics prepared from high-titanium blast furnace slag and waste glass

Foamed glass-ceramics were prepared via a single-step sintering method using high-titanium blast furnace slag and waste glass as the main raw materials The influence of sintering temperature(900–1060℃) on the microstructure and properties of foamed glass-ceramics was studied. The results show that the crystal shape changed from grainy to rod-shaped and finally turned to multiple shapes as the sintering temperature was increased from 900 to 1060℃. With increasing sintering temperature, the average pore size of the foamed glass-ceramics increased and subsequently decreased. By contrast, the compressive strength and the bulk density decreased and subsequently increased. An excessively high temperature, however, induced the coalescence of pores and decreased the compressive strength. The optimal properties, including the highest compressive strength(16.64 MPa) among the investigated samples and a relatively low bulk density(0.83 g/cm^3), were attained in the case of the foamed glass-ceramics sintered at 1000℃.

Influence of aluminium nitride as a foaming agent on the preparation of foam glass-ceramics from high-titanium blast furnace slag

To effectively reuse high-titanium blast furnace slag （TS）, foam glass-ceramics were successfully prepared by powder sintering at 1000℃. TS and waste glass were used as the main raw materials, aluminium nitride （AIN） as the foaming agent, and borax as the fluxing agent. The influence of the amount of A1N added （lwt%-5wt%） on the crystalline phases, microstructure, and properties of the produced foam glass-ceramics was studied. The results showed that the main crystal phases were perovskite, diopside, and augite. With increasing A1N content, a transformation from diopside to augite occurred and the crystallinity of the pyroxene phases slightly decreased. Initially, the aver- age pore size and porosity of the foam glass-ceramics increased and subsequently decreased; similarly, their bulk density and compressive strength decreased and subsequently increased. The optimal properties were obtained when the foam glass-ceramics were prepared by adding 4wt% AIN.

Influence of CeO_2 addition on the preparation of foamed glass-ceramics from high-titanium blast furnace slag

Foamed glass-ceramics doped with cerium oxide（CeO_2）were successfully prepared from high-titanium blast furnace slag by one-step sintering.The influence of CeO_2 addition（1.5wt%–3.5wt%）on the crystalline phases,microstructure,and properties of foamed glass-ceramics was studied.Results show that CeO_2 improves the stability of the glass phase and changes the two-dimensional crystallization mechanism into three-dimensional one.XRD analysis indicates the presence of Ca（Mg,Fe）Si_2O_6 and Ca（Ti,Mg,Al）（Si,Al）_2O_（6 ）in all sintered samples.Added with CeO_2,Ti CeO_4 precipitates,and crystallinity increases,leading to increased thickness of pore walls and uniform pores.The comprehensive properties of foamed glass-ceramics are better than that of samples without CeO_2.In particular,the sample added with a suitable amount of CeO_2（2.5wt%）exhibits bulk density that is similar to and compressive strength（14.9 MPa）that is more than twice of foamed glass-ceramics without CeO_2.

Preparation and Study of Borosilicate Foam Glass with High Thermal Insulation and Mechanical Strength

Foam glass is a kind of green building material that is widely used because of its excellent thermal insulation and mechanical properties.In this study,the borosilicate foam glass was fabricated by powder sintering method using recycled soda lime waste glass,quartz,and borax as the primary raw materials.CaCO_(3)was used as a foaming agent and Na_(2)CO_(3)as a flux agent.Results showed that as the quartz content decreases from 30 to 17.5 wt.%and borax content increases from 5 to 17.5 wt.%,the pore size,porosity,and thermal insulation of borosilicate foam glass increase significantly,while the compressive strength decreases slightly.When the content of quartz and borax are both 17.5 wt.%,borosilicate foam glass with outstanding performance can be prepared,whose pore distribution is uniform,mean pore size is 1.93 mm,total porosity is 83.44%,thermal conductivity is 0.0711W/(m⋅K),and compressive strength is 2.37 MPa.Finally,the influences of foaming agent content,flux agent content,foaming temperature,and holding time on the pore structure and various properties of borosilicate foam glass were investigated by orthogonal test.According to the results,the foaming temperature has a significant effect,and appropriate foaming agent content,flux agent content,and holding time help to form a uniform pore structure,thereby improving the thermal insulation and mechanical strength of the borosilicate foam glass.

Mechanism of Surface Depression on Foam Glass

The mechanism of the surface depression of the foam glass was studied. A method of powder sintering with plate glass as the raw material and carbon black as the foaming agent was adopted to investigate the influences of foaming temperature, soaking time, moisture content in the release agent, and flame preheating temperature on the surface depression of a foam glass blank. The results indicated that insufficient cooling rate and rapid foaming process that could not react synergistically with the surface tension and viscosity of the glass melt aroused the mismatching between the glass melt and the expansion or contraction of gas, resulting in upper surface depression of foam glass. Besides, the batch carbon black at high temperature reacted with residual water in advance to generate large amounts of gas and form the air space which could expand inside, leading to lower surface depression of foam glass.

Construction utilization of foamed waste glass

Foamed waste glass(FWG) material is newly developed for the purpose to utilize the waste glassware and other waste glass. FWG has a multi-porous structure that consists of continuous or discontinuous voids. Hence lightweight but considerable stiffness can be achieved. In the present study, the manufacture and engineering properties of FWG are introduced first. Then, the utilizations of FWG are investigated in laboratory tests and field tests. Some case studies on design and construction work are also reported here. Through these studies we know that the discontinuous void material can be utilized as a lightweight fill material, ground improvement material and lightweight aggregate for concrete. On the other hand, the continuous void material can be used as water holding material for the greening of ground slope and rooftop, and as clarification material for water.

Phase evolution and properties of glass ceramic foams prepared by bottom ash,fly ash and pickling sludge

Municipal solid waste incineration products of bottom ash(BA),fly ash(FA),and pickling sludge(PS),causing severe environ-mental pollution,were transformed into glass ceramic foams with the aid of CaCO3 as a pore-foaming agent during sintering.The effect of the BA/FA mass ratio on the phase composition,pore morphology,pore size distribution,physical properties,and glass structure was investigated,with results showing that with the increase in the BA/FA ratio,the content of the glass phase,Si-O-Si,and Q3Si units decrease gradually.The glass transmission temperature of the mixture was also reduced.When combined,the glass viscosity decreases,causing bubble coalescence and uneven pore distribution.Glass ceramic foams with uniform spherical pores are fabricated.When the content of BA,FA,and PS are 35wt%,45wt%,and 20wt%,respectively,contributing to high performance glass ceramic foams with a bulk density of 1.76 g/cm3,porosity of 56.01%,and compressive strength exceeding 16.23 MPa.This versatile and low-cost approach provides new insight into synergistically recycling solid wastes.

Enhancement of Dimensional Stability of Rigid PVC Foams Using E-Glass Fibers

Short cut E-glass fibers of two different lengths were used to determine the effect of glass fiber length on the dimensional stability of rigid Polyvinyl Chloride (PVC) foam in this study. Glass fibers measuring, 1/16" and 1/32" at different concentrations (0 wt% - 20 wt%) were used to reinforce rigid PVC foams;the PVC foam-glass fiber (PVC-GF) composites were extruded using a single screw profile extruder. The extruded PVC-GF composites were characterized for their dimensional stability, structural, thermal, and mechanical properties. Experimental results show that the dimensional stability, heat resistance, and storage modulus were enhanced without compromising the tensile and flexural strengths of the composites. Thermal shrinkage decreased by almost 55% in composites reinforced with 1/32" GF and by 60% in composites reinforced with 1/16" GFs, with visible improvements to the shape distortion. Overall, foam composites which were prepared with longer (1/16") glass fibers exhibited better mechanical and thermal properties than those prepared with shorter (1/32") glass fibers. Microstructural observations suggest that this is due to better interlocking between the long fibers and the foam cells, which result in better load distribution in the matrix.

Preparation and Properties of Foam Glass-ceramic from Diatomite

The results of the study of raw mix preparation and foam glass-ceramics production using diatomite as a raw material were presented in the following article. A mixture of diatomite and 40% NaOH solution was subjected to heating at a constant temperature of 775 ℃. Samples of foam glass-ceramic from diatomite with an average density of 290-580 kg/m^3, compressive strength of 1.7-7.8 MPa and thermal conductivity of 0.08-0.14 W/（m·K） were obtained. The investigations have shown that the hydrothermal pretreatment of mixture at the temperature of 90 ℃ may lead to the acceleration of the leaching of amorphous SiO_2 from diatomite. It was discovered that the resulting soluble alkali silicates promote the process of foaming during heating and reduce the average density of the obtained samples. The optimal duration of the leaching process was estimated to be 30 minutes, which corresponds to the yield of SiO_2 equal to 42.5% by the weight of dry diatomite.

Effect of Ultrasonication on the Properties of Multi-walled Carbon Nanotubes/Hollow Glass Microspheres/Epoxy Syntactic Foam

Multi-walled carbon nanotubes（MWCNTs） reinforced hollow glass microspheres（HGMs）/epoxy syntactic foam was fabricated. The effects of ultrasonication on the density, compression strength, and water absorption properties were studied. Better dispersed MWCNTs can be obtained after ultrasonication treatment, but an increasing viscosity will lead to a larger amount of voids during syntactic foam preparation especially when the content of HGMs is more than 70 vol%. The existing voids will decrease the density of epoxy syntactic foam. However, the ultrasonication does not change the compression strength much. Ultrasonication treatment will decrease the water absorption content due to the better dispersion and hydrophobic properties of MWCNTs. But a significant increase of water absorption content occurs when HGMs is more than 70 vol%, which is attributed to the higher viscosity and larger amount of voids.

Study on Factors Affecting Properties of Foam Glass Made from Waste Glass

Foam glass is a new green material to make use of waste glass and is popular for its energy-saving and light weight features.The problems in the current study of foam glass is that its properties require improvement to match the growing demands of application specific standards.Properties of foam glass is related to its porous structure,which is affected by various factors.The influence of raw material component,foaming agents and sintering system on the porous structure and properties of foamed glass is studied.Density decreases with the decrease of quartz and barite content.Thermal conductivity is more affected by barite content,and the lowest thermal conductivity is obtained when 10%quartz and 6%borax are added.Compressive strength is more affected by borax content,and the highest compressive strength is obtained when 5%quartz,10%barite and 6%borax are added.Foam glass samples with different porous structures and improved properties are obtained using graphite and CaCO3 as foaming agents.Compared with the soldcommercial foam glass for thermal insulation materials,the compressive strength of samples prepared by using compound foaming agents is increased by a factor of 2–3 times higher.With porous structure and properties adjusted by the optimization of raw materials and foaming agent,there exists the potential for factories to produce foam glass with expanded application scope.

Phosphorus Adsorption and Nitric Acid Reduction by Ferrous Sulfate-Treated Foamed Waste Glass

Wastewaters containing phosphorus and nitric acid are produced during biological treatment processes. In this study, a material for treating such wastewaters was developed. Foamed glass was produced from waste glass and then heated with iron sulfate to prepare an adsorbent for phosphorus and carrier for reducing nitric acid. The adsorbent performance was evaluated in batch and continuous experiments. The saturated adsorption amount of phosphate was 6.23 mg/g for the product obtained from glass of size 3 to 12 mm;the amount adsorbed was relatively high, in spite of the large glass size. The denitrification by reduction of nitrate was around 25%.

Fused Cast AZS Refractories for Glass Furnace

1 Scope This standard specifies technical requirements, testing method, testing rules, marking, packing, transports and storage of fused cast AZS refractories for glass furnace.

Magnesia Bricks for Glass Furnace(MgO Content≥95%)

1 Scope This standard specifies the classification, technical requirements, test methods, inspection rules, marking, packing, transportation, and storage of magnesia bricks for glass furnace.

Deactivation Analysis of SCR Denitrification Catalyst in a Glass Furnace

The causes of deactivation of SCR denitrification catalyst used in a glass furnace were studied by means of low temperature nitrogen adsorption and desorption characterization,X-ray fluorescence spectrometry analysis,and thermogravimetric-mass spectrometry-infrared characterization.The results show that the main causes of sample A inactivation were serious alkali/alkaline earth metal poisoning and As poisoning;sample B was weakly affected by alkali/alkaline earth metal poisoning,mainly by As poisoning and P poisoning.Severe micropore and mesoporous blockage occurred in the inactivated samples A and B,mainly due to tar adsorption and the deposition of large amounts of ammonium bisulfate and metal sulfate in the carrier.The tar and ammonium sulfate adsorbed in the catalyst can be effectively removed before being heated to 550℃.

Recent Development in Improving Energy Efficiency of Glass Furnaces

The energy required for continuous glass melting usually accounts for about 30~75% of the total energy consumptions supplied to the glass industry, and the energy cost contributes to about 10~25% of total glass manufacturing cost depending upon the type of glass and manufacturing efficiency. Typically, energy efficiency of glass furnaces offers major opportunities for manufacturing cost reduction.Significant rising of energy cost, environmental requirements for clean air and pressure for reducing global warming and carbon dioxide emissions, as well as the cost of capitals are main drivers for the technology developments. In this paper, energy efficiency of glass furnaces is discussed. Technology developments in selective batching, oxy-fuel firing with preheating batch and cullet, non-conventional advanced melting systems, such as segmented glass melting and submerged combustion melting, as well as using math modeling to optimize fuel distribution for energy savings are presented.

Three-point bending performance of a new aluminum foam composite structure

A new composite structure based on aluminum foam sandwich and fiber metal laminate was proposed. A layer of glass fiber was provided at the interface between the metal panel and the aluminum foam core in this composite structure, using adhesive technology to bond the materials together by organic glue in the sequence of metal panel, glass fiber, aluminum foam core, glass fiber and metal panel. The experimental results show that the new composite structure has an improved comprehensive performance compared with the traditional aluminum foam sandwiches. The optimized parameters for the fabrication of the new aluminum foam composite structure with best bending strength were obtained. The epoxy resin and low porosity aluminum foams are preferred, the thickness of aluminum sheets should be at least 1.5 mm, and the type of glass fiber has little effect on the bending strength. The main failure modes of the new composite structures with two types of glues were discussed.

Properties of Water Blown Rigid Polyurethane Foams with Different Funetionality

Water blown rigid polyurethane foams with different functionality were prepared. The physical properties of rigid foams were measured with rotational viscometer （NDJ-1 ）, universal testing machine （Instron3365）, scanning electron microscope （SEM） and differential scanning calorimeter （DSC）. The results show that the viscosity of polyether polyol increases exponentially from 62 mPa s to 6 000 mPa s with the increase of functionality from 2 to 5.6, respectively. The overall density of foam increases slightly from 31.7 kg/m^3 to 37.4 kg/m^3 with increasing functionality while core density exhibited little difference. Compressive strength of foam shows the similar behavior with density except for 2-functional sample. At the same time, dimensional stability becomes better with increasing functionality except for 5.6-functional foam that has worse stability than 4.8-functional foam. From the SEM results, the functionality is not an important factor in determining distribution of cell size of foam. According to the results of thermal analysis, the glass transition temperature （T） shifts to a higher temperature from 128.9 ℃ to 166.3 ℃ for the 2 to 5.6 functional foam, respectively.

Tests on Alkali-Activated Slag Foamed Concrete with Various Water-Binder Ratios and Substitution Levels of Fly Ash

To provide basic data for the reasonable mixing design of the alkali-activated (AA) foamed concrete as a thermal insulation material for a floor heating system, 9 concrete mixes with a targeted dry density less than 400 kg/m3 were tested. Ground granulated blast-furnace slag (GGBS) as a source material was activated by the following two types of alkali activators: 10% Ca(OH)2 and 4% Mg(NO3)2, and 2.5% Ca(OH)2 and 6.5% Na2SiO3. The main test parameters were water-to-binder (W/B) ratio and the substitution level (RFA) of fly ash (FA) for GGBS. Test results revealed that the dry density of AA GGBS foamed concrete was independent of the W/B ratio an RFA, whereas the compressive strength increased with the decrease in W/B ratio and with the increase in RFA up to 15%, beyond which it decreased. With the increase in the W/B ratio, the amount of macro capillaries and artificial air pores increased, which resulted in the decrease of compressive strength. The magnitude of the environmental loads of the AA GGBS foamed concrete is independent of the W/B ratio and RFA. The largest reduction percentage was found in the photochemical oxidation potential, being more than 99%. The reduction percentage was 87% - 93% for the global warming potential, 81% - 84% for abiotic depletion, 79% - 84% for acidification potential, 77% - 85% for eutrophication potential, and 73% - 83% for human toxicity potential. Ultimately, this study proved that the developed AA GGBS foamed concrete has a considerable promise as a sustainable construction material for nonstructural element.