In this paper, scrap rubber powder(SRP), azodicarbonamide(ADC) as foaming agent and double-component epoxy resins(ER) as binder were used to prepare porous sound-absorbing material of rubber foam composite(RFC) by hot...In this paper, scrap rubber powder(SRP), azodicarbonamide(ADC) as foaming agent and double-component epoxy resins(ER) as binder were used to prepare porous sound-absorbing material of rubber foam composite(RFC) by hot-pressing process. Response surface methodology(RSM) was employed to evaluate three process variables, i e, specimen thickness(A), ADC dosage(B) and foaming temperature(C), and to establish two polynomial function model equation between sound absorption coefficient(α) and three process factors(A, B, C) at middle and low frequency 250 Hz, 500 Hz, 800 Hz, 1 000 Hz to determine the optimal preparation condition of RFC. The statistical analysis of results demonstrated that specimen thickness(A) exerted significant impact on sound absorption properties of RFC. And the optimum prepared condition of RFC was 10 mm specimen thickness, 3.00 g ADC dosage, and approximately 196 ℃ foaming temperature. Under optimal condition, sound absorption coefficient of RFC could reach 5.68%(250 Hz), 7.67%(500 Hz), 20.73%(800 Hz), 18.71%(1 000 Hz), coinciding with the predicted values 5.70%(250 Hz), 7.69%(500 Hz), 20.77%(800 Hz), 18.74%(1 000 Hz) from the predicted polynomial function model, which exhibited that RSM could be used to optimize the preparation process of sound-absorbing materials.展开更多
The mechanism of the surface depression of the foam glass was studied. A method of powder sintering with plate glass as the raw material and carbon black as the foaming agent was adopted to investigate the influences ...The mechanism of the surface depression of the foam glass was studied. A method of powder sintering with plate glass as the raw material and carbon black as the foaming agent was adopted to investigate the influences of foaming temperature, soaking time, moisture content in the release agent, and flame preheating temperature on the surface depression of a foam glass blank. The results indicated that insufficient cooling rate and rapid foaming process that could not react synergistically with the surface tension and viscosity of the glass melt aroused the mismatching between the glass melt and the expansion or contraction of gas, resulting in upper surface depression of foam glass. Besides, the batch carbon black at high temperature reacted with residual water in advance to generate large amounts of gas and form the air space which could expand inside, leading to lower surface depression of foam glass.展开更多
基金Funded by the National Science&Technology Pillar Program during the Twelfth Five-year Plan Period(2012BAC01802)Power China Road Bridge Group Co.,Ltd
文摘In this paper, scrap rubber powder(SRP), azodicarbonamide(ADC) as foaming agent and double-component epoxy resins(ER) as binder were used to prepare porous sound-absorbing material of rubber foam composite(RFC) by hot-pressing process. Response surface methodology(RSM) was employed to evaluate three process variables, i e, specimen thickness(A), ADC dosage(B) and foaming temperature(C), and to establish two polynomial function model equation between sound absorption coefficient(α) and three process factors(A, B, C) at middle and low frequency 250 Hz, 500 Hz, 800 Hz, 1 000 Hz to determine the optimal preparation condition of RFC. The statistical analysis of results demonstrated that specimen thickness(A) exerted significant impact on sound absorption properties of RFC. And the optimum prepared condition of RFC was 10 mm specimen thickness, 3.00 g ADC dosage, and approximately 196 ℃ foaming temperature. Under optimal condition, sound absorption coefficient of RFC could reach 5.68%(250 Hz), 7.67%(500 Hz), 20.73%(800 Hz), 18.71%(1 000 Hz), coinciding with the predicted values 5.70%(250 Hz), 7.69%(500 Hz), 20.77%(800 Hz), 18.74%(1 000 Hz) from the predicted polynomial function model, which exhibited that RSM could be used to optimize the preparation process of sound-absorbing materials.
基金Funded by National Science&Technology Pillar Program during the Twelfth Five-year Plan Period(No.2012BAJ20B02-03)
文摘The mechanism of the surface depression of the foam glass was studied. A method of powder sintering with plate glass as the raw material and carbon black as the foaming agent was adopted to investigate the influences of foaming temperature, soaking time, moisture content in the release agent, and flame preheating temperature on the surface depression of a foam glass blank. The results indicated that insufficient cooling rate and rapid foaming process that could not react synergistically with the surface tension and viscosity of the glass melt aroused the mismatching between the glass melt and the expansion or contraction of gas, resulting in upper surface depression of foam glass. Besides, the batch carbon black at high temperature reacted with residual water in advance to generate large amounts of gas and form the air space which could expand inside, leading to lower surface depression of foam glass.
