Aluminum alloy is a preferred metal material for lightweight part manufacturing in aerospace, auto- mobile, and weapon industries due to its good physical properties, such as low density, high specific strength, and g...Aluminum alloy is a preferred metal material for lightweight part manufacturing in aerospace, auto- mobile, and weapon industries due to its good physical properties, such as low density, high specific strength, and good corrosion resistance. However, during forging processes, underfilling, folding, broken streamline, crack, coarse grain, and other macro- or microdefects are easily generated because of the deformation characteristics of aluminum alloys, including narrow forgeable temperature region, fast heat dissipation to dies, strong adhesion, high strain rate sensitivity, and large flow resistance. Thus, it is seriously restricted for the forged part to obtain precision shape and enhanced property. In this paper, progresses in precision forging technologies of aluminum alloy parts were reviewed. Several advanced precision forging technologies have been developed, including closed die forging, isothermal die forging, local loading forging, metal flow forging with relief cavity, auxiliary force or vibration loading, casting-forging hybrid forming, and stamping-forging hybrid forming. High-precision alumi- num alloy parts can be realized by controlling the forging processes and parameters or combining precision forging technologies with other forming technologies. The development of these technologies is beneficial to promote the application of aluminum alloys in manufacturing of lightweight parts.展开更多
A two-step technology combined forging with superplastic forming has been developed to enhance the forgeability of semi-continuously cast AZ70 magnesium alloy and realize the application of the as-cast magnesium alloy...A two-step technology combined forging with superplastic forming has been developed to enhance the forgeability of semi-continuously cast AZ70 magnesium alloy and realize the application of the as-cast magnesium alloy in large deformation bullet shell.In the first step,fine-grained microstructure preforms that are suitable for superplastic forming were obtained by reasonably designing the size of the initial blanks with the specific height-to-diameter ratio,upsetting the blanks and subsequent annealing.In the second step,the heat treated preforms were forged into the end products at the superplastic conditions.The end products exhibit high quality surface and satisfied microstructure.Consequently,this forming technology that not only avoids complicating the material preparation but also utilizes higher strain rate superplastic provides a near net-shaped novel method on magnesium forging forming technology using as-cast billet.展开更多
The paper introduced the 5 CrMnMo steel, including the chemical composition, the heat treatment technology, the forging die working condition, and the invalidation form （such as the cavity arris wear, the cavity subs...The paper introduced the 5 CrMnMo steel, including the chemical composition, the heat treatment technology, the forging die working condition, and the invalidation form （such as the cavity arris wear, the cavity subsidence, the cold and the heat fatigue crackle）. Then gave some precautions for prolonging the mould life by improving the heat treatment technology.展开更多
该文对前8届国际塑性加工会议(International Conference on Technology of Plasticity)论文集中锻造方面的文献进行了综述,分析了24年来锻造工艺的发展历程。总结了热锻、温锻和冷锻的技术优缺点和近年来的技术突破。从中可以较充分地...该文对前8届国际塑性加工会议(International Conference on Technology of Plasticity)论文集中锻造方面的文献进行了综述,分析了24年来锻造工艺的发展历程。总结了热锻、温锻和冷锻的技术优缺点和近年来的技术突破。从中可以较充分地了解该技术的一些新的发展动向。展开更多
基金The authors would like to thank the support from Shenzhen Knowledge Innovation Project （Grant No. 201605313001169） and the National Natural Science Foundation of China （Grant No. 51435007）.
文摘Aluminum alloy is a preferred metal material for lightweight part manufacturing in aerospace, auto- mobile, and weapon industries due to its good physical properties, such as low density, high specific strength, and good corrosion resistance. However, during forging processes, underfilling, folding, broken streamline, crack, coarse grain, and other macro- or microdefects are easily generated because of the deformation characteristics of aluminum alloys, including narrow forgeable temperature region, fast heat dissipation to dies, strong adhesion, high strain rate sensitivity, and large flow resistance. Thus, it is seriously restricted for the forged part to obtain precision shape and enhanced property. In this paper, progresses in precision forging technologies of aluminum alloy parts were reviewed. Several advanced precision forging technologies have been developed, including closed die forging, isothermal die forging, local loading forging, metal flow forging with relief cavity, auxiliary force or vibration loading, casting-forging hybrid forming, and stamping-forging hybrid forming. High-precision alumi- num alloy parts can be realized by controlling the forging processes and parameters or combining precision forging technologies with other forming technologies. The development of these technologies is beneficial to promote the application of aluminum alloys in manufacturing of lightweight parts.
基金The National Natural Science Foundation of China(No.51171174)the National Key Technology R&D Program of China(No.2012BAI18B01)supported this study.
文摘A two-step technology combined forging with superplastic forming has been developed to enhance the forgeability of semi-continuously cast AZ70 magnesium alloy and realize the application of the as-cast magnesium alloy in large deformation bullet shell.In the first step,fine-grained microstructure preforms that are suitable for superplastic forming were obtained by reasonably designing the size of the initial blanks with the specific height-to-diameter ratio,upsetting the blanks and subsequent annealing.In the second step,the heat treated preforms were forged into the end products at the superplastic conditions.The end products exhibit high quality surface and satisfied microstructure.Consequently,this forming technology that not only avoids complicating the material preparation but also utilizes higher strain rate superplastic provides a near net-shaped novel method on magnesium forging forming technology using as-cast billet.
文摘The paper introduced the 5 CrMnMo steel, including the chemical composition, the heat treatment technology, the forging die working condition, and the invalidation form （such as the cavity arris wear, the cavity subsidence, the cold and the heat fatigue crackle）. Then gave some precautions for prolonging the mould life by improving the heat treatment technology.
文摘该文对前8届国际塑性加工会议(International Conference on Technology of Plasticity)论文集中锻造方面的文献进行了综述,分析了24年来锻造工艺的发展历程。总结了热锻、温锻和冷锻的技术优缺点和近年来的技术突破。从中可以较充分地了解该技术的一些新的发展动向。
