Curing Process of Phenol Formaldehyde Resin for Plywood under Vacuum Conditions

The study characterized the curing behaviors of phenol formaldehyde(PF)resin under different vacuum degrees and explored the properties of 9-ply plywood panels hot-pressed under both vacuum and atmospheric conditions.The changes in core temperature and moisture content of the plywood mats during hot pressing were investigated as well.It was found that the gel times and gel temperatures of PF resin decreased with the increase of vacuum degree using a self-made device.FTIR spectra indicated the degree of polycondensation of hydroxymethyl gradu-ally increased with the increase in temperature.It was also observed that a higher degree of vacuum led to a slower polycondensation reaction rate of PF resin.During different hot-pressing processes,the bonding strengths in the innermost and uppermost gluelines of the vacuum hot-pressed plywood panels were up to 30%–50%higher than their counterparts of conventional hot-pressed products.A less difference in the bonding strengths between these two gluelines was also observed for vacuum hot-pressed products.In addition,the core of vacuum hot-pressed plywood was found to have a greater heating rate and higher temperature at thefinal stage of hot pressing,which was beneficial to cure the PF resin.The results from this study indicate a promising potential of introducing a vacuum during hot pressing to improve the quality and productivity of plywood products and provide a basis for adopting vacuum to hot press wood composites.

Synthesis of nanosized tungsten carbide from phenol formaldehyde resin coated precursors

Nanosized tungsten carbide was synthesized from phenol formaldehyde resin （PF） coated tungsten precursors. The process has three steps in which nanosized tungsten particles were first coated with PF, then the precursors were carburized at 950℃, and finally the carburized powders were treated in flowing wet hydrogen atmosphere at 940℃ to remove the uncombined carbon. The obtained powders were characterized using X-ray diffraction analysis （XRD）, field-emission scanning electron microscopy （FESEM）, small angle X-ray scattering （SAXS）, and combustion-gas-volume method. The results indicated that single-phase WC could be synthesized using excessive PF as carburizer at a much lower temperature compared with using mixed carbon black. After wet hydrogen treating, the mean size of the obtained WC particles was 94.5 nm and the total carbon content was 6.18 wt.%.

Resorcinol-formaldehyde resin-based porous carbon spheres with high CO_2 capture capacities

Porous carbon spheres are prepared by direct carbonization of potassium salt of resorcinol-formaldehyde resin spheres, and are investigated as COadsorbents. It is found that the prepared carbon materials still maintain the typical spherical shapes after the activation, and have highly developed ultra-microporosity with uniform pore size, indicating that almost the activation takes place in the interior of the polymer spheres. The narrow-distributed ultra-micropores are attributed to the "in-situ homogeneous activation"effect produced by the mono-dispersed potassium ions as a form of -OK groups in the bulk of polymer spheres. The CS-1 sample prepared under a KOH/resins weight ratio of 1 shows a very high COcapture capacity of 4.83 mmol/g and good CO/Nselectivity of7-45. We believe that the presence of a welldeveloped ultra-microporosity is responsible for excellent COsorption performance at room temperature and ambient pressure.

Plasma Treatment Induced Chemical Changes of Alkali Lignin to Enhance the Performances of Lignin-Phenol-Formaldehyde Resin Adhesive

Alkali lignin was processed by plasma and then used in modification of phenol formaldehyde resin in this study.Chemical structural changes of lignin which was processed by plasma as well as bonding strength,tensile property,curing performance and thermal property of the prepared phenol formaldehyde resin which was modified by the plasma processed lignin were analyzed.Results demonstrated that:(1)Alkali lignin was degraded after the plasma processing.The original groups were destroyed,and the aromatic rings collected abundant free radicals and oxygen-containing functional groups like hydroxyls,carbonyls,carboxyls and acyls were introduced into increase the reaction activity of lignin significantly.(2)The introduction of alkali lignin decreased the free formaldehyde content and increased bonding strength and toughness of the prepared phenol formaldehyde resin,especially after the introduction of lignin treated with plasma.(3)The introduction of alkali lignin led to high curing temperature for the prepared phenol formaldehyde resin,but that was reduced by the plasma processed alkali lignin.(4)The introduction of alkali lignin could also increase thermal stability of phenol formaldehyde resin,but that was modified by plasma processed alkali lignin was better than the unprocessed lignin.Based on the results,the plasma processed lignin was used to modify phenol formaldehyde resin,which could increase the strength and toughness of phenol formaldehyde resin significantly.

Research of Lignin Modified Phenol Formaldehyde Resin Bonded Magnesia Carbon Bricks

In order to reduce the cost and to improve the low temperature bonding strength of phenol formaldehyde resin（ PF）,the lignin modified phenol formaldehyde resin（ LPF） was synthesized using calcium lignosulfonate as a partial replacement of phenol,and sodium hydroxide as catalyzer. Then the magnesia carbon bricks were prepared using the LPF as binder. Different process conditions of LPFs such as calcium lignosulfonate additions（ 10%,20%,30%,40% and 50%,in mass,the same hereinafter）,catalyzer additions（ extra added,1%,2%,3%,4% and 5%） and reaction times（ 1,1. 5,2,2. 5 and 3 h） were investigated. Effects of prepared LPFs on properties of magnesia carbon bricks（ baked at 200 ℃ for 24 h） were researched in order to modify the synthesizing conditions of LPFs. Cold physical properties and hot modulus of rupture of magnesia carbon bricks bonded by LPF and by traditional PF after baked at 200 ℃ for 24 h and fired at 1 200 ℃ for 3 h were compared,respectively. The results show that the optimal synthesizing conditions of LPF for preparing magnesia carbon bricks are 30% calcium lignosulfonate,1% catalyzer,and 2 h reaction time. The magnesia carbon bricks bonded by the optimal LPF achieve：（ 1） the bulk densities 2. 84 g · cm- 3and 2. 82g·cm- 3,apparent porosities 9. 6% and 14. 6%,moduli of rupture 17. 8 MPa and 6. 4 MPa,crushing strengths72. 3 MPa and 48. 7 MPa,after baked at 200 ℃ and1 200 ℃,respectively;（ 2） the hot modulus of rupture7. 3 MPa after fired at 1 400 ℃. The above properties are better than those of the magnesia carbon brick bonded by PF.

Synthesis of Modified Melamine-Formaldehyde Resin

In this paper, the conditions of modified melamine formaldehyde resin (MF) used for a flocculent such as the ratio of reactant, reaction time, reaction temperature and the value of pH, were studied. The preferable synthetic conditions were melamine:formaldehyde:acrylamide (mole)=1:5:(2～3), reaction temperature 70 ℃, reaction time 4 h, pH 9.0.

Effect of Multi-Hydroxyl Polymer-Treated MUF Resin on the Mechanical Properties of Particleboard Manufactured with Reed Straw

The poor bonding performance between aqueous adhesives represented by melamine-urea formaldehyde(MUF)resins and reed straw hinders their applications in the field of non-wood-based panels.Multi-hydroxyl polymers are highly reactive and are often used as crosslinkers.This study fabricated a resin with a strengthened crosslinked structure by combining a multi-hydroxyl polymer and MUF resin prepolymer.The reed particleboard was prepared by using this resin as an adhesive and reed stalk as the matrix.The results show that neighboring molecules combined to form C–O–C bonds that strengthened the cross-linked structure of the resin.In addition,the viscosity of the resin was increased,and a continuous adhesive layer on the surface of reed particles was formed,which slowed the penetration of reed particles.The adhesive layer significantly improved the mechanical properties of the reed particleboard.The maximum modulus of rupture(MOR),modulus of elasticity(MOE),and internal bonding strength(IB)of the reed particleboard were 33.53,4126,and 0.79 MPa,respectively.The IB of the board was 3.3 times higher than that of the reed particleboard prepared with a conventional MUF resin.Reed straw is a non-wood biomass material that has the advantage of sustainable development and may replace woodbased materials to produce particleboard.This resin-prepared reed particleboard is expected to be used in areas such as custom furniture and engineering materials.

The effect of urea pretreatment on the formaldehyde emission and properties of straw particleboard

For manufacturing low-formaldehyde emission particleboard from wheat straw and urea-formaldehyde （UF） resins using urea treatment for indoor environments, we investigated the influence of urea treatment on the formaldehyde emission, physical and mechanical properties of the manufactured particleboard. Wheat straws were treated at three levels of urea concentration （5%, 10%, 15%） and 95℃ as holding temperature. Wheat straw particleboards were manufactured using hot press at 180℃ and 3 MPa with two types of UF adhesive （UF-45, UF-91）. Then the formaldehyde emission values, physical properties and mechanical properties were considered. The results show that the for- maldehyde emission value was decreased by increasing urea concentration. Furthermore, the results indicate that the specimens under urea treatment have better mechanical and physical properties compared with control specimens. Also specimens under urea treatment at 10% concentration and UF-91 type adhesive have the most optimum physical and mechanical strength.

Reversibly photochromic wood constructed by depositing microencapsulated/polydimethylsiloxane composite coating

Photochromic wood was fabricated by coating microencapsulated photochromic material(MP)/polydimethylsiloxane composites onto wood using a simple drop-coating method.Urea-melamine–formaldehyde resin was used to microencapsulate the photochromic material(PM)via in situ polymerization.The concentration of the MP affected the photochromic property of the wood surface.The total color change(ΔE*)reached 82.2 when the concentration of the composite coating is 8%.Adhesion tests confirmed that the composite coating adhered firmly to the wood.This method is potentially useful for the production of functional wooden products,such as anti-counterfeiting materials and aesthetic wood.

THE EFFECTS OF WETTING AND REDRYING CYCLE ON PHYSICAL PROPERTIES OF PARTICLEBOARD

The physical properties of six type particleboards bonded with different formaldehydebased resins were tested. arer wetting and redrying, Uiree PF bonded boards retained much higher pro portion of their initial dry strength than the boards bonded with resins containing urea. The strength lossis the results of mechanical forces, caused by particle movement, breaking adhesive bonds.

Relative Molecular Mass Distribution of BG Resins

Benzoguanamine formaldehyde (BG F) resins are a class of amino resins, which are important cross linking agents for epoxy, alkyol and acrylic resins, etc. The cross linking performance is the best one when the polymerization degree is 2 4. This paper discusses the effects of the pH value for polycondensation and the formaldehyde to benzoguanamine mole ratio in a methanol system, and compares the relative molecular mass distribution using the Flory statistics method.

PVP-assisted preparation of nitrogen doped mesoporous carbon materials for supercapacitors

The rich porous structure,high surface area and surface doping make nitrogen doping mesoporous carbon materials(N-MPC)attractive in various areas,including adsorption separation,electrochemical energy storage,catalysis and other fields.Herein,polyvinylpyrrolidone(PVP)is introduced into the polymerization process of assembly of phenol/formaldehyde(PF)resin by means of hydrogen bonds and electrostatic interaction,which not only leads to the formation of uniform mesopores,but also leads to the increase of specific surface area and nitrogen doping.The amount of PVP and annealing temperature has no obvious effect on morphology,but subsequently has effect on the specific surface area and pore volume.When appropriate PVP dosage and annealing temperature are adopted,the obtained N-MPC shows abundant mesoporous,high surface area and suitable nitrogen doping.As electrode materials in supercapacitor,the N-MPC shows good performance with high capacitance good stability and rate performance,presenting its excellent promising in energy storage.