Cross-wedge rolling (CWR) is a metal process of ro ta ry forming. To produce a part, one cylindrical billet should be placed between t wo counterrotating and wedge-shape dies, which move tangentially relative each oth...Cross-wedge rolling (CWR) is a metal process of ro ta ry forming. To produce a part, one cylindrical billet should be placed between t wo counterrotating and wedge-shape dies, which move tangentially relative each other. The billet suffers plastic deformation (essentially, localized compressio n) during its rotation between the rotating dies. Compared to other numerical si mulation methods, the finite element method (FEM) has advantages in solving gene ral problems with complex shapes of the formed parts. In cross-wedge rolling, t here are four stages in the workpiece deformation process, namely knifing, guidi ng, stretching and sizing stage. It is time-consuming and expensive to design t he CWR process by trial and error method. The application of numerical simul ation for the CWR process will help engineers to efficiently improve the process development. Tselikov, Hayama, Jain and Kobayashi, and Higashimo applied the sl ip-line theory in study of CWR process analysis. Zb.pater studied CWR process i ncluding upsetting by upper-bound method. The above numerical simulation were b ased on the two-dimensional plain-strain assumption ignored the metal flow in workpiece axial direction. Therefore, the complex three-dimensional stress and deformation involved in CWR processes were not presented. Compared to other nume rical simulation methods, the finite element method (FEM) has advantages in solv ing general problems with complex shapes of the formed parts. As yet, a few 3-D finite element simulation studies on CWR process have been reported in literatu res. In this paper, the process of cross wedge rolling (CWR) has been simulated and analyzed by 3D rigid-plastic finite element method. Considering the charact eristic of CWR, the static implicit FEM program is selected. The models proposed in this study uses the commercial code DEFORM 3D to simulate the CWR process. T his is an implicit Lagrangian finite element code, which includes many new enhan cements functions. A new method of utilizing multiple processors using the MPI s tandard has been implemented. Automatic switching between the two different defo rmation solvers (Sparse Solver and Conjugate Gradient Solver) has also been impl emented in order to increase the speed of simulations. In this paper, all stages in CWR process are simulated to be able to closely understand and analyze the a ctual CWR process. For simulating all forming stages in CWR process, the dynam ic adaptive remeshing technology for tetrahedral solid elements was applied. T he stress distributions in cross section of forming workpiece are analyzed to in terpret fracture or rarefaction in the center of workpiece. Authors also analyze d the time-torque curve and the laws of load changing.展开更多
Deformation behavior,temperature evolution and coupled effects have a significant influence on forming process and quality of component formed,which are very complex in forming process of aluminum alloy 7075 cross val...Deformation behavior,temperature evolution and coupled effects have a significant influence on forming process and quality of component formed,which are very complex in forming process of aluminum alloy 7075 cross valve under multi-way loading due to the complexity of loading path and the multiplicity of associated processing parameters.A model of the process was developed under DFEORM-3D environment based on the coupled thermo-mechanical finite element method.The comparison between two process models,the conventional isothermal process model and the non-isothermal process model developed in this study,was carried out,and the results indicate that the thermal events play an important role in the aluminum alloy forming process under multi-way loading.The distributions and evolutions of the temperature field and strain filed are obtained by non-isothermal process simulation.The plastic zone and its extension in forming process of cross valve were analyzed.The results may provide guidelines for the determination of multi-way loading forming scheme and loading conditions of the forming cross valve components.展开更多
The effect of deficiency in tunnel crown thickness on the Yellow River Crossing Tunnel with post-tensioned concrete inner lining was investigated by the elasto-plastic finite element method. Changes in the deformation...The effect of deficiency in tunnel crown thickness on the Yellow River Crossing Tunnel with post-tensioned concrete inner lining was investigated by the elasto-plastic finite element method. Changes in the deformations and circumferential stresses of the post-tensioned concrete inner lining with the gradual decrease of the tunnel crown thickness were compared, and the potential bearing risk of insufficient tunnel crown thickness for the Yellow River Crossing Tunnel was revealed. Based on the finite element calculation results of circumferential stresses under different defective cases, the corresponding reinforcement schemes were proposed. The calculation results show that the inner lining can still maintain a satisfactory stress state when the tunnel crown thickness is equal to or greater than 0. 28 m. When the tunnel crown thickness decreases below 0.28 m, the external surface of the crown and internal surface of the crown's adjacent areas may be under tension. The tension stresses will incrementally increase and ultimately exceed the tensile strength of the inner lining concrete as the tunnel crown thickness further decreases gradually. Then, the Yellow River Crossing Tunnel cannot operate normally, and severe cracking, leaking or even failure may occur. When the tunnel crown thickness is equal to or greater than 0.28 m, the reinforcement suggestions are that the void spaces between the inner lining and the outer lining should be back-filled with concrete. When the tunnel crown thickness is less than 0. 28 m, the inner lining should be reinforced by steel plates after concrete back-filling.展开更多
Cylindrical coplanar-grid configurations,which offer a lot of advantages over established designs,can effectively overcome the problem of poor hole collection.Finite element analysis is utilized for simulating the pot...Cylindrical coplanar-grid configurations,which offer a lot of advantages over established designs,can effectively overcome the problem of poor hole collection.Finite element analysis is utilized for simulating the potential distribution of the cylindrical coplanar-grid detector under different models by varying the widths of grid and pitch of electrodes. In addition, a modified grid pattern has been discussed to improve the weighting potential match between two grids. In this way, the geometry of electrodes for cylindrical coplanar-grid detectors is optimized.展开更多
In X-ray absorption fine structure(XAFS) experiments,Soller slits are widely used as filter devices in order to improve the signal to noise ratio.Performing high accuracy manual focusing operations is a time-consuming...In X-ray absorption fine structure(XAFS) experiments,Soller slits are widely used as filter devices in order to improve the signal to noise ratio.Performing high accuracy manual focusing operations is a time-consuming process;therefore,this work introduces an automatic focusing method for Soller slits in multi-element fluorescence detectors.This method establishes a relation model between the fluorescence intensity distribution and the coordinates of the fluorescence excitation point.According to this relation model,the actual coordinates of the fluorescence excitation point can be deduced from the detected fluorescence intensity distribution and used in focusing operations.This method has proven to be feasible in an XAFS experiment at the BL14W1 beamline of the Shanghai Synchrotron Radiation Facility.展开更多
In order to reveal the constant-fatigue fracture form and mechanism of the welded cross plate-hollow sphere joints(WCPHSJs)and establish its formula,the WCPHSJs were fatigue tested.A total of 19 specimens were tested ...In order to reveal the constant-fatigue fracture form and mechanism of the welded cross plate-hollow sphere joints(WCPHSJs)and establish its formula,the WCPHSJs were fatigue tested.A total of 19 specimens were tested under constant amplitude fatigue loads using a specially designed test rig.The joint was analyzed statically by t e finite element analysis(F3A),and metallographic analysis of fatigue fracture was done by the electron scanning microscope.Numerical simulation and experimental results show that the hot-spot of WCPHSJ lies at the weld toe location where severe stress is concentrated.Fatigue cracks initiate at the weld toe and then propagate circumferentially around the sphere with a diameter equivalent to the width of the cross plate up to the fatigue facture.The initial welding defects and constructional detail constitute the main factor of fatigue failure.The S-N curves for the joints were developed through a linear regession analysis of fatigue data.A formula for calculating constant amplitude fatigue,base on the concept of the hot spot stress amplitude,is proposed.展开更多
A burnup calculation was performed to analyze the Apr`es ORIENT process, which aims to create highlyvaluable elements from fission products separated from spent nuclear fuels. The basic idea is to use nuclear transmut...A burnup calculation was performed to analyze the Apr`es ORIENT process, which aims to create highlyvaluable elements from fission products separated from spent nuclear fuels. The basic idea is to use nuclear transmutation induced by a neutron capture reaction followed by a β-decay, thus changing the atomic number Z of a target element in fission products by 1 unit. LWR(PWR) and FBR(MONJU) were considered as the transmutation devices. High rates of creation were obtained in some cases of platinum group metals(44Ru by FBR,46 Pd by LWR) and rare earth(64Gd by LWR,66 Dy by FBR). Therefore, systems based on LWR and FBR have their own advantages depending on target elements. Furthermore, it was found that creation rates of even Z(= Z + 1) elements from odd Z ones were higher than the opposite cases. This creation rate of an element was interpreted in terms of "average 1-group neutron capture cross section of the corresponding target element σc Z defined in this work. General trends of the creation rate of an even(odd) Z element from the corresponding odd(even) Z one were found to be proportional to the 0.78th(0.63th) power of σc Z, however with noticeable dispersion. The difference in the powers in the above analysis was explained by the difference in the number of stable isotopes caused by the even-odd effect of Z.展开更多
Previous studies by the authors have determined pavement responses under dynamic loading consid- ering cross-anisotropy in one layer only, either the cross-anisotropic viscoelastic asphalt concrete (AC) layer or the...Previous studies by the authors have determined pavement responses under dynamic loading consid- ering cross-anisotropy in one layer only, either the cross-anisotropic viscoelastic asphalt concrete (AC) layer or the cross-anisotropic stress-dependent base layer, but not both. This study evaluates pavement stress-strain responses considering cross-anisotropy in all layers, i.e. AC, base and subbase, using finite element modeling (FEM) technique. An instrumented pavement section on Interstate 1-40 near Albuquerque, New Mexico was used in ABAQUS framework as model geometry. Field asphalt cores were collected and tested in the laboratory to determine the cross-anisotropy (n-values) defined by horizontal to vertical modulus ratio, and other viscoelastic parameters as inputs of the model incorporated through user defined material interface (UMAT) functionality in ABAQUS. Field base and subbase materials were also collected and tested in the laboratory to determine stress-dependent nonlinear elastic model parameters, as inputs of the model, again incorporated through UMAT. The model validation task was carried out using field-measured deflections and strain values under falling weight deflectometer (FWD) loads at the instrumented section. The validated model was then subjected to an actual truck loading for studying cross-anisotropic effects. It was observed that horizontal tensile strain at the bottom of the AC layer and vertical strains in all layers decreased with an increase in n-value of the asphalt layer, from n ( 1 (anisotropy) to n - 1 (isotropy). This indicates that the increase in horizontal modulus caused the decrease in layer strains. It was also observed that if the base and subbase layers were considered stressdependent instead of linear elastic unbound layers, the horizontal tensile strain at the bottom of the asphalt layer increased and vertical strains on top of the base and subbase also increased.展开更多
In the past three decades,laser warning systems(LWS)have emerged in great importance,as the development of laser-guided weapons,such as airborne Hellfire missiles,has increased,posing an imminent threat to vital areas...In the past three decades,laser warning systems(LWS)have emerged in great importance,as the development of laser-guided weapons,such as airborne Hellfire missiles,has increased,posing an imminent threat to vital areas and VIPs.The laser warning station(LWS)can detect,classify,identify,and give alarm from laser threat at a very short time with high sensitivity.Therefore,the designers of this system must take into account the detectability and field of view to cover the area to be secured.The main contribution in this research is an analytical design of LWS that consists of 24 detector elements,distributed in two arrays(2×12)circularly.Also,calculating the best distance between the detectors according to the laser beam spot size.In addition,enhancement laser warring sensor detection capability and detection performance FOV between the detectors to increase coverage area up to 360°.Moreover,decreasing dead zone area between the laser detectors element.Mathematical calculations and illustrations made to reach the best systematic design.展开更多
文摘Cross-wedge rolling (CWR) is a metal process of ro ta ry forming. To produce a part, one cylindrical billet should be placed between t wo counterrotating and wedge-shape dies, which move tangentially relative each other. The billet suffers plastic deformation (essentially, localized compressio n) during its rotation between the rotating dies. Compared to other numerical si mulation methods, the finite element method (FEM) has advantages in solving gene ral problems with complex shapes of the formed parts. In cross-wedge rolling, t here are four stages in the workpiece deformation process, namely knifing, guidi ng, stretching and sizing stage. It is time-consuming and expensive to design t he CWR process by trial and error method. The application of numerical simul ation for the CWR process will help engineers to efficiently improve the process development. Tselikov, Hayama, Jain and Kobayashi, and Higashimo applied the sl ip-line theory in study of CWR process analysis. Zb.pater studied CWR process i ncluding upsetting by upper-bound method. The above numerical simulation were b ased on the two-dimensional plain-strain assumption ignored the metal flow in workpiece axial direction. Therefore, the complex three-dimensional stress and deformation involved in CWR processes were not presented. Compared to other nume rical simulation methods, the finite element method (FEM) has advantages in solv ing general problems with complex shapes of the formed parts. As yet, a few 3-D finite element simulation studies on CWR process have been reported in literatu res. In this paper, the process of cross wedge rolling (CWR) has been simulated and analyzed by 3D rigid-plastic finite element method. Considering the charact eristic of CWR, the static implicit FEM program is selected. The models proposed in this study uses the commercial code DEFORM 3D to simulate the CWR process. T his is an implicit Lagrangian finite element code, which includes many new enhan cements functions. A new method of utilizing multiple processors using the MPI s tandard has been implemented. Automatic switching between the two different defo rmation solvers (Sparse Solver and Conjugate Gradient Solver) has also been impl emented in order to increase the speed of simulations. In this paper, all stages in CWR process are simulated to be able to closely understand and analyze the a ctual CWR process. For simulating all forming stages in CWR process, the dynam ic adaptive remeshing technology for tetrahedral solid elements was applied. T he stress distributions in cross section of forming workpiece are analyzed to in terpret fracture or rarefaction in the center of workpiece. Authors also analyze d the time-torque curve and the laws of load changing.
基金Project(50735005) supported by the National Natural Science Foundation for Key Program of ChinaProject(2006AA04Z135) supported by the National High-tech Research and Development Program of China+1 种基金Project supported by the Foundational Research Program of National Defence, ChinaProject supported by Northwestern Polytechnical University Foundation for Fundamental Research, China
文摘Deformation behavior,temperature evolution and coupled effects have a significant influence on forming process and quality of component formed,which are very complex in forming process of aluminum alloy 7075 cross valve under multi-way loading due to the complexity of loading path and the multiplicity of associated processing parameters.A model of the process was developed under DFEORM-3D environment based on the coupled thermo-mechanical finite element method.The comparison between two process models,the conventional isothermal process model and the non-isothermal process model developed in this study,was carried out,and the results indicate that the thermal events play an important role in the aluminum alloy forming process under multi-way loading.The distributions and evolutions of the temperature field and strain filed are obtained by non-isothermal process simulation.The plastic zone and its extension in forming process of cross valve were analyzed.The results may provide guidelines for the determination of multi-way loading forming scheme and loading conditions of the forming cross valve components.
基金The Natural Science Foundation of Hubei Province(No.2017CFB667)the National Natural Science Foundation of China(No.51079107)
文摘The effect of deficiency in tunnel crown thickness on the Yellow River Crossing Tunnel with post-tensioned concrete inner lining was investigated by the elasto-plastic finite element method. Changes in the deformations and circumferential stresses of the post-tensioned concrete inner lining with the gradual decrease of the tunnel crown thickness were compared, and the potential bearing risk of insufficient tunnel crown thickness for the Yellow River Crossing Tunnel was revealed. Based on the finite element calculation results of circumferential stresses under different defective cases, the corresponding reinforcement schemes were proposed. The calculation results show that the inner lining can still maintain a satisfactory stress state when the tunnel crown thickness is equal to or greater than 0. 28 m. When the tunnel crown thickness decreases below 0.28 m, the external surface of the crown and internal surface of the crown's adjacent areas may be under tension. The tension stresses will incrementally increase and ultimately exceed the tensile strength of the inner lining concrete as the tunnel crown thickness further decreases gradually. Then, the Yellow River Crossing Tunnel cannot operate normally, and severe cracking, leaking or even failure may occur. When the tunnel crown thickness is equal to or greater than 0.28 m, the reinforcement suggestions are that the void spaces between the inner lining and the outer lining should be back-filled with concrete. When the tunnel crown thickness is less than 0. 28 m, the inner lining should be reinforced by steel plates after concrete back-filling.
文摘Cylindrical coplanar-grid configurations,which offer a lot of advantages over established designs,can effectively overcome the problem of poor hole collection.Finite element analysis is utilized for simulating the potential distribution of the cylindrical coplanar-grid detector under different models by varying the widths of grid and pitch of electrodes. In addition, a modified grid pattern has been discussed to improve the weighting potential match between two grids. In this way, the geometry of electrodes for cylindrical coplanar-grid detectors is optimized.
基金supported by National Nature Science Foundation of China(No.11175244)
文摘In X-ray absorption fine structure(XAFS) experiments,Soller slits are widely used as filter devices in order to improve the signal to noise ratio.Performing high accuracy manual focusing operations is a time-consuming process;therefore,this work introduces an automatic focusing method for Soller slits in multi-element fluorescence detectors.This method establishes a relation model between the fluorescence intensity distribution and the coordinates of the fluorescence excitation point.According to this relation model,the actual coordinates of the fluorescence excitation point can be deduced from the detected fluorescence intensity distribution and used in focusing operations.This method has proven to be feasible in an XAFS experiment at the BL14W1 beamline of the Shanghai Synchrotron Radiation Facility.
基金The National Natural Science Foundation of China(No.51578357)the Natural Science Foundation of Shanxi Province(No.2015011062)Talent Training Program in the Postgraduate Joint Training Base of Shanxi Province(No.2016JD11)
文摘In order to reveal the constant-fatigue fracture form and mechanism of the welded cross plate-hollow sphere joints(WCPHSJs)and establish its formula,the WCPHSJs were fatigue tested.A total of 19 specimens were tested under constant amplitude fatigue loads using a specially designed test rig.The joint was analyzed statically by t e finite element analysis(F3A),and metallographic analysis of fatigue fracture was done by the electron scanning microscope.Numerical simulation and experimental results show that the hot-spot of WCPHSJ lies at the weld toe location where severe stress is concentrated.Fatigue cracks initiate at the weld toe and then propagate circumferentially around the sphere with a diameter equivalent to the width of the cross plate up to the fatigue facture.The initial welding defects and constructional detail constitute the main factor of fatigue failure.The S-N curves for the joints were developed through a linear regession analysis of fatigue data.A formula for calculating constant amplitude fatigue,base on the concept of the hot spot stress amplitude,is proposed.
文摘A burnup calculation was performed to analyze the Apr`es ORIENT process, which aims to create highlyvaluable elements from fission products separated from spent nuclear fuels. The basic idea is to use nuclear transmutation induced by a neutron capture reaction followed by a β-decay, thus changing the atomic number Z of a target element in fission products by 1 unit. LWR(PWR) and FBR(MONJU) were considered as the transmutation devices. High rates of creation were obtained in some cases of platinum group metals(44Ru by FBR,46 Pd by LWR) and rare earth(64Gd by LWR,66 Dy by FBR). Therefore, systems based on LWR and FBR have their own advantages depending on target elements. Furthermore, it was found that creation rates of even Z(= Z + 1) elements from odd Z ones were higher than the opposite cases. This creation rate of an element was interpreted in terms of "average 1-group neutron capture cross section of the corresponding target element σc Z defined in this work. General trends of the creation rate of an even(odd) Z element from the corresponding odd(even) Z one were found to be proportional to the 0.78th(0.63th) power of σc Z, however with noticeable dispersion. The difference in the powers in the above analysis was explained by the difference in the number of stable isotopes caused by the even-odd effect of Z.
文摘Previous studies by the authors have determined pavement responses under dynamic loading consid- ering cross-anisotropy in one layer only, either the cross-anisotropic viscoelastic asphalt concrete (AC) layer or the cross-anisotropic stress-dependent base layer, but not both. This study evaluates pavement stress-strain responses considering cross-anisotropy in all layers, i.e. AC, base and subbase, using finite element modeling (FEM) technique. An instrumented pavement section on Interstate 1-40 near Albuquerque, New Mexico was used in ABAQUS framework as model geometry. Field asphalt cores were collected and tested in the laboratory to determine the cross-anisotropy (n-values) defined by horizontal to vertical modulus ratio, and other viscoelastic parameters as inputs of the model incorporated through user defined material interface (UMAT) functionality in ABAQUS. Field base and subbase materials were also collected and tested in the laboratory to determine stress-dependent nonlinear elastic model parameters, as inputs of the model, again incorporated through UMAT. The model validation task was carried out using field-measured deflections and strain values under falling weight deflectometer (FWD) loads at the instrumented section. The validated model was then subjected to an actual truck loading for studying cross-anisotropic effects. It was observed that horizontal tensile strain at the bottom of the AC layer and vertical strains in all layers decreased with an increase in n-value of the asphalt layer, from n ( 1 (anisotropy) to n - 1 (isotropy). This indicates that the increase in horizontal modulus caused the decrease in layer strains. It was also observed that if the base and subbase layers were considered stressdependent instead of linear elastic unbound layers, the horizontal tensile strain at the bottom of the asphalt layer increased and vertical strains on top of the base and subbase also increased.
文摘In the past three decades,laser warning systems(LWS)have emerged in great importance,as the development of laser-guided weapons,such as airborne Hellfire missiles,has increased,posing an imminent threat to vital areas and VIPs.The laser warning station(LWS)can detect,classify,identify,and give alarm from laser threat at a very short time with high sensitivity.Therefore,the designers of this system must take into account the detectability and field of view to cover the area to be secured.The main contribution in this research is an analytical design of LWS that consists of 24 detector elements,distributed in two arrays(2×12)circularly.Also,calculating the best distance between the detectors according to the laser beam spot size.In addition,enhancement laser warring sensor detection capability and detection performance FOV between the detectors to increase coverage area up to 360°.Moreover,decreasing dead zone area between the laser detectors element.Mathematical calculations and illustrations made to reach the best systematic design.