Structural failure mechanism and strengthening method of fracture plugging zone for lost circulation control in deep naturally fractured reservoirs

Focused on the lost circulation control in deep naturally fractured reservoirs, the multiscale structure of fracture plugging zone is proposed based on the theory of granular matter mechanics, and the structural failure pattern of plugging zone is developed to reveal the plugging zone failure mechanisms in deep, high temperature, high pressure, and high in-situ stress environment. Based on the fracture plugging zone strength model, key performance parameters are determined for the optimal selection of loss control material(LCM). Laboratory fracture plugging experiments with new LCM are carried out to evaluate the effect of the key performance parameters of LCM on fracture plugging quality. LCM selection strategy for fractured reservoirs is developed. The results show that the force chain formed by LCMs determines the pressure stabilization of macro-scale fracture plugging zone. Friction failure and shear failure are the two major failure patterns of fracture plugging zone. The strength of force chain depends on the performance of micro-scale LCM, and the LCM key performance parameters include particle size distribution, fiber aspect ratio, friction coefficient, compressive strength, soluble ability and high temperature resistance. Results of lab experiments and field test show that lost circulation control quality can be effectively improved with the optimal material selection based on the extracted key performance parameters of LCMs.

Structural formation and evolution mechanisms of fracture plugging zone

A coupled CFD-DEM method is used to simulate the formation process of fracture plugging zone.A photo-elastic system characterizing mesoscale force chain network developed by our own is used to model the pressure evolution in fracture plugging zone to reveal the evolution mechanism of the structure of fracture plugging zone.A theoretical basis is provided for improving the lost circulation control effect in fractured reservoirs and novel methods are proposed for selecting loss control materials and designing loss control formula.CFD-DEM simulation results show that bridging probability is the key factor determining the formation of fracture plugging zone and fracture plugging efficiency.Critical and absolute bridging concentrations are proposed as the key indexes for loss control formula design.With the increase of absolute bridging concentration,the governing factor of bridging is changed from material grain size to the combination of material grain size and friction force.Results of photo-elastic experiments show that mesoscale force chain network is the intrinsic factor affecting the evolution of pressure exerting on the fracture plugging zone and determines the macroscopic strength of fracture plugging zone.Performance parameters of loss control material affect the force chain network structure and the ratio of stronger force chain,and further impact the stability and strength of fracture plugging zone.Based on the study results,the loss control formula is optimized and new-type loss control material is designed.Laboratory experiments results show that the fracture plugging efficiency and strength is effectively improved.

Experimental study of the temporary plugging capability of diverters to block hydraulic fractures in high-temperature geothermal reservoirs

The effective plugging of artificial fractures is key to the success of temporary plugging and diverting fracturing technology,which is one of the most promising ways to improve the heat recovery efficiency of hot dry rock.At present,how temporary plugging agents plug artificial fractures under high temperature remains unclear.In this paper,by establishing an improved experimental system for the evaluation of temporary plugging performance at high temperature,we clarified the effects of high temperature,injection rate,and fracture width on the pressure response and plugging efficiency of the fracture.The results revealed that the temporary plugging process of artificial fractures in hot dry rock can be divided into four main stages:the initial stage of temporary plugging,the bridging stage of the particles,the plugging formation stage,and the high-pressure dense plugging stage.As the temperature increases,the distribution distance of the temporary plugging agent,the number of pressure fluctuations,and the time required for crack plugging increases.Particularly,when the temperature increases by 100℃,the complete plugging time increases by 90.7%.

Complex fracture propagation model and plugging timing optimization for temporary plugging fracturing in naturally fractured shale

In this paper,a viscoelasticity-plastic damage constitutive equation for naturally fractured shale is deduced,coupling nonlinear tensile-shear mixed fracture mode.Dynamic perforation-erosion on fluid re-distribution among multi-clusters are considered as well.DFN-FEM(discrete fracture network combined with finite element method)was developed to simulate the multi-cluster complex fractures propagation within temporary plugging fracturing(TPF).Numerical results are matched with field injection and micro-seismic monitoring data.Based on geomechanical characteristics of Weiyuan deep shale gas reservoir in Sichuan Basin,SW China,a multi-cluster complex fractures propagation model is built for TPF.To study complex fractures propagation and the permeability-enhanced region evolution,intersecting and competition mechanisms between the fractures before and after TPF treatment are revealed.Simulation results show that:fracture from middle cluster is restricted by the fractures from side-clusters,and side-clusters plugging is benefit for multi fractures propagation in uniformity;optimized TPF timing should be delayed within a higher density or strike of natural fractures;Within a reservoir-featured natural fractures distribution,optimized TPF timing for most clustered method is 2/3 of total fluid injection time as the optimal plugging time under different clustering modes.

Quantitative investigation of multi-fracture morphology during TPDF through true tri-axial fracturing experiments and CT scanning

Due to the reservoir heterogeneity and the stress shadow effect, multiple hydraulic fractures within one fracturing segment cannot be initiated simultaneously and propagate evenly, which will cause a low effectiveness of reservoir stimulation. Temporary plugging and diverting fracturing(TPDF) is considered to be a potential uniform-stimulation method for creating multiple fractures simultaneously in the oilfield. However, the multi-fracture propagation morphology during TPDF is not clear now. The purpose of this study is to quantitatively investigate the multi-fracture propagation morphology during TPDF through true tri-axial fracturing experiments and CT scanning. Critical parameters such as fracture spacing, number of perforation clusters, the viscosity of fracturing fluid, and the in-situ stress have been investigated. The fracture geometry before and after diversion have been quantitively analyzed based on the two-dimensional CT slices and three-dimensional reconstruction method. The main conclusions are as follows:(1) When injecting the high viscosity fluid or perforating at the location with low in-situ stress, multiple hydraulic fractures would simultaneously propagate. Otherwise, only one hydraulic fracture was created during the initial fracturing stage(IFS) for most tests.(2) The perforation cluster effectiveness(PCE) has increased from 26.62% during the IFS to 88.86% after using diverters.(3) The diverted fracture volume has no apparent correlation with the pressure peak and peak frequency during the diversion fracturing stage(DFS) but is positively correlated with water-work.(4) Four types of plugging behavior in shale could be controlled by adjusting the diverter recipe and diverter injection time, and the plugging behavior includes plugging the natural fracture in the wellbore, plugging the previous hydraulic fractures, plugging the fracture tip and plugging the bedding.

An analysis of the uniformity of multi-fracture initiation based on downhole video imaging technology: A case study of Mahu tight conglomerate in Junggar Basin, NW China

To solve the problem that the production of Mahu conglomerate reservoir is not up to expectation after the multi-cluster plus temporary plugging fracturing technology is applied in horizontal wells, stages 2–6 in the test well MaHW6285 are selected to carry out erosion tests with different pumping parameters. The downhole video imaging technology is used to monitor the degree of perforations erosion, and then the fracture initiation and proppant distribution of each cluster are analyzed. The results showed that proppant entered 76.7% of the perforations. The proppant was mainly distributed in a few perforation clusters, and the amount of proppant entered in most of the clusters was limited. The proppant distribution in Stage 4 was relatively uniform, and the fracture initiation of each cluster in the stage is more uniform. The proppant distribution in stages 2, 3, 5, and 6 was significantly uneven, and the uniform degree of fracture initiation in each cluster is low. More than 70% of the proppant dose in the stage entered clusters near the heel end, so the addition of diverters did not promote the uniform initiation of hydraulic fractures. There was a positive correlation between the amount of proppant added and the degree of perforations erosion, and the degree of perforations erosion ranged from 15% to 352%, with an average value of 74.5%, which was far higher than the statistical results of shale reservoir tests in North America. The use of 180° phase perforation(horizontal direction) can reduce the “Phase Bias” of perforations erosion, promote uniform perforations erosion and fluid inflow. The research results provide the basis for optimizing the pumping procedure, reducing the perforation erosion and improving the success rate of diversion.