Surface form inspection with contact coordinate measurement:a review

Parts with high-quality freeform surfaces have been widely used in industries,which require strict quality control during the manufacturing process.Among all the industrial inspection methods,contact measurement with coordinate measuring machines or computer numerical control machine tool is a fundamental technique due to its high accuracy,robustness,and universality.In this paper,the existing research in the contact measurement field is systematically reviewed.First,different configurations of the measuring machines are introduced in detail,which may have influence on the corresponding sampling and inspection path generation criteria.Then,the entire inspection pipeline is divided into two stages,namely the pre-inspection and post-inspection stages.The typical methods of each sub-stage are systematically overviewed and classified,including sampling,accessibility analysis,inspection path generation,probe tip radius compensation,surface reconstruction,and uncertainty analysis.Apart from those classical research,the applications of the emerging deep learning technique in some specific tasks of measurement are introduced.Furthermore,some potential and promising trends are provided for future investigation.

Field trial measurement and channel modeling for reconfigurable intelligent surface

With the advantage of programmable electromagnetic properties,Reconfigurable Intelligent Surfaces(RISs)havedrawn wide attention from both industry and academia.RIS-assisted communication systems can promote hugewireless channel quality improvement and remarkable coverage enhancement.This paper proposes generalpathloss model,radiation pattern and mirror beam effect of 1-bit RIS at sub-6 GHz band.Field trails have beencarried out in outdoor and indoor deployment scenarios.The proposed model is validated through extensivesimulations and field-trial measurements.In addition,an optimized RIS phase-shit design process for the mirrorbeam elimination is proposed and validated with simulations.The proposed theoretical model and measurementresults can promote future research and application in RIS-assisted communications.

ADAPTIVE MEASUREMENT METHOD BASED ON CHANGING-CURVATURE FOR UNKNOWN FREE-FORM SURFACE

Current measurement method for unknown free-form surface has low efficiency.To acquire given precision, a lot of null points are measured. Based on change surface curvature, anew measurement planning is put forward. Sample step is evaluated from the change curvature and thelocally-bounded character of extrapolating curve. Two coefficients, maximum error coefficient andlocal camber coefficient, are used to optimize sampling step. The first coefficient is computed toavoid sampling-point exceeding the measurement range and the second control sampling precision.Compared with the other methods, the proposed planning method can reduce the number of themeasuring-point efficiently for the given precision. Measuring point distributes adaptively by thechange surface curvature. The method can be applied to improve measurement efficiency and accuracy.

VISION-BASED MEASUREMENT OF FREE-FORM SURFACES

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NON-CONTACT MEASUREMENT OF SCULPTURED SURFACE OF ROTATION

A method for measuring the sculptured surface of rotation by using coordinatemeasuring machine (CMM) and rotary table is proposed. The measurement is realized during thecontinuous rotation of the workpiece mounted on the rotary table while the probe moves along thegeneratrix of the surface step by step. This method possesses lots of advantages such as simplicityof probe motion, high reliability and efficiency. Some key techniques including calibration of theeffective radius of the probing system, determination of the position of axis of rotation,auto-centering of the workpiece, data processing algorithm, are discussed. Approaches fordetermining the coordinates on measured surface, establishing workpiece coordinate system andsurface fitting are presented in detail. The method can be used with contact or non-contact probes.Some fragile ceramic and plaster parts are measured by using the system consisting of a CMM, rotarytable, motorized head and non-contact laser triangulation probe. The measuring uncertainty is about0.02 mm which meets the general requirement in most cases.

Surface seasonal mass changes and vertical crustal deformation in North China from GPS and GRACE measurements

The Earth is an elastic body,and the surface mass loading changes will lead to elastic loading deformation on the surface of the Earth.In this study,we investigated the surface seasonal mass changes and vertical crustal deformation in North China using the data obtained by the techniques of the Global Positioning System(GPS),Gravity Recovery and Climate Experiment(GRACE)and Surface Loading Models(SLMs).The seasonal annual signal and semi-annual signal obtained by the three techniques show strong correlations.The average value of the weighted root-mean-square(WRMS)of the all 30 sites is 58%after deducting the GRACE-obtained vertical deformation from the GPS-derived vertical deformation.However,the consistency of results between GPS and SLMs is not so good,with a 31%mean WRMS reduction,due to the fact that the global SLMs perform not well in North China.The GRACEmeasured long-term trend is deducted from the GPS-obtained vertical rates to reveal the crustal displacement caused by the underground factors such as tectonic movement and groundwater in North China.The results show that the rates of stations HECX and TJBH are very large,more than 10 mm/yr,which suggests that the surface subsidence is caused by excessive exploitation of groundwater.

NON-CONTACT MEASUREMENT SYSTEM OF FREEFORM SURFACE AND NURBS RECONSTRUCTION OF MEASUREMENT POINTS

Based on the development of the non-contact measurement system of free-formsurface, NURBS reconstruction of measurement points of freeform surface is effectively realized bymodifying the objective function and recursive procedure and calculating the optimum number ofcontrol points. The reconstruction precision is evaluated through Ja-cobi's transformation method.The feasibility of the measurement system and effectiveness of the reconstruction algorithm aboveare proved by experiment.

A state-of-the-art review of asphalt pavement surface texture and its measurement techniques

To understand the research status of asphalt pavement texture,the related achievements and progress of pavement surface texture were systematically sorted out from three aspects:the characterization of pavement surface texture,the texture measurement and evaluation,and the relationship between texture and the skid resistance.Based on the statistical geometric characteristics,the spectral characteristics,the fractal characteristics and the multifractal characteristics,the characteristics of pavement texture were discussed.The test methods of pavement texture were divided into two categories:direct measurement methods and indirect measurement methods.The advantages and disadvantages of each measurement method were summarized.The effects of macro-texture and micro-texture on asphalt pavement were discussed,respectively.The relationship between texture and skid resistance was studied.This review shows that multifractal theory should be further studied from the aspect of road engineering.High-precision non-contact integrated detection technology should be further studied to meet the needs of complex testing environments.The method of finite element numerical simulation has potential for the analysis of pavement skid resistance.In addition,methods such as big data analysis,neural network,and deep learning should be studied to achieve the intelligent perception and management of the whole state of skid resistance prediction.

Fast Measurement of Dielectric Conductivity for Space Application by Surface Potential Decay Method

Surface potential decay of polymers for electrical insulation can help to determine the dark conductivity for spacecraft charging analysis. Due to the existence of radiation-induced conductivity, it decays fast in the first few hours after irradiation and exponentially slowly for the remaining time. The measurement of dark conductivity with this method usually takes the slow part and needs a couple of days. Integrating the Fowler formula into the deep dielectric charging equations, we obtain a new expression for the fast decay part. The experimental data of different materials, dose rates and temperatures are fitted by the new expression. Both the dark conductivity and the radiation-induced conductivity are derived and compared with other methods. The result shows a good estimation of dark conductivity and radiation-induced conductivity in high-resistivity polymers, which enables a fast measurement of dielectric conductivity within about 600 rain after irradiation.

A new method for position-sensitive measurement of beta surface contamination

In this paper, we propose a new method for position-sensitive measurement of beta surface contamination. With a position-sensitive detector of enlarged sensitive detection area, accurate information of the contamination distribution can be obtained. The positionsensitive detection is based on a large-area plastic scintillator and the wavelength shifting(WLS) fibers and adopts the ‘‘light center of gravity'' method. Optical transmission of the detector is simulated with a preliminary detector model, and feasibility of the detector design and measurement method is evaluated using an experiment system.The simulation and experiment results at different beta-ray incident points on the scintillator surface show that there is a polynomial relationship between the average amplitude ratio of the output pulses from the two parallel WLS fibers in the same fiber layer and the relative distance from the incident point to the WLS fiber.

STUDY ON MEASUREMENT OF WOOD SURFACEROUGHNESS BY COMPUTER VISION

The working processes, machining devices and tools, cutting amount, consumption of materials, productivity and quality of products are directly affected by wood surface roughness. This paper gives an extensive review of methods used previously to measure wood surface roughness, and concludes that computer vision is the most suitable technique. The preliminary study shows that computer vision method has the advantages of a noncontact, three-dimensional measurement, high speed and well correlates with stylus tracing method. This method can be used in classification and in-time measurement of wood surface roughness after being improved.

A Home-made Simple Set-up for Measurement of Electrochemical Surface Tension Spectrum on a Mercury Drop Electrode

为在潜在的扫描期间在水银落下记录表面张力曲线的安装基于感光性的检测系统被设计。表面张力光谱 atHg 落下能被 voltammetric study.A Yb (III )-NO_2^- 催化还原系统记录被用于描述。简单、敏感技术能被期望在电极表面在分子的相互作用上提供新鲜信息。

A conoscopic holography-based 3D measurement system for analyzing defects in steel plate surface

A conoscopic holography-based 3D measurement system for analyzing the defects on the surface of steel plates was introduced in this paper. The hardware, which is automated through software, performs sampling of the steel plate surface. Through the software interface,point-cloud data of the steel plate surface are obtained and reconstructed to form a 3D image of the steel plate surface. The software allows automatic analysis of steel plate surface detects through identification of the bulges and depressions. In addition, the software can also automatically calculate the defect information ,such as the deepest point, volume, opening area, opening length, and so on, thereby determining the defect size. The results determined by this 3D measurement system were found to be in good agreement with the actual values.

Time-Resolved Measurements of the Adsorption/Desorption of Rb Atoms on Octadecyltrichlorosilane Coated Surfaces

We carry out the first time-resolved measurement of Rb atoms desorbing from octadecyltrichlorosilane coated sur- faces by polarizing the atoms near the surface using an evanescent wave pump pulse and watching the subsequent intensity change of another evanescent wave probe beam, and find the mean adsorption （dwell） time to be about 400ns at a cell body temperature of 112℃. The adsorption energy is found to be 0.19eV from the surface tem- perature dependence of the adsorption time. This method can be extended to study the adsorption/desorption process of other alkali atoms on other surfaces of transparent substrates with an ultimate time resolution limited by the flight time of atoms in the evanescent wave which is of the order of nanoseconds.

Studies of surface plasmon resonance sensor using bi-beam differential measurement approach

In this paper, a low-cost measurement approach with bi-beam was presented, which can be used for real-time detection and online analysis of solution refractive index, based on systematical analysis and experiments of conventional detection methods on surface plasmon resonance sensor. This novel method was analyzed theoretically and based on it a sensor system set was established. The factors that affect the sensor's sensitivity and working range were discussed. The angular adjustment setup was simplified, errors produced by movable components were avoided and the maneuverability was enhanced with this new method. The noiseproof feature and stability of the sensor system were greatly improved as well.

Accurate Evaluation of Free-form Surface Profile Error Based on Quasi Particle Swarm Optimization Algorithm and Surface Subdivision

Although significant progress has been made in precision machining of free-form surfaces recently, inspection of such surfaces remains a difficult problem. In order to solve the problem that no specific standards for the verification of free-form surface profile are available, the profile parameters of free-form surface are proposed by referring to ISO standards regarding form tolerances and considering its complexity and non-rotational symmetry. Non-uniform rational basis spline（NURBS） for describing free-form surface is formulated. Crucial issues in surface inspection and profile error verification are localization between the design coordinate system（DCS） and measurement coordinate system（MCS） for searching the closest points on the design model corresponding to measured points. A quasi particle swarm optimization（QPSO） is proposed to search the transformation parameters to implement localization between DCS and MCS. Surface subdivide method which does the searching in a recursively reduced range of the parameters u and v of the NURBS design model is developed to find the closest points. In order to verify the effectiveness of the proposed methods, the design model is generated by NURBS and the measurement data of simulation example are generated by transforming the design model to arbitrary position and orientation, and the parts are machined based on the design model and are measured on CMM. The profile errors of simulation example and actual parts are calculated by the proposed method. The results verify that the evaluation precision of freeform surface profile error by the proposed method is higher 10%-22% than that by CMM software. The proposed method deals with the hard problem that it has a lower precision in profile error evaluation of free-form surface.

Study of the Contact Force in Free-form Surfaces Compliant EDM Polishing by Robot

With an elastic negative pole being driven by ultra so nic vibration and being moved along the surface of work-piece compliantly by ro bot, a new kind of effective EDM, the compliant EDM, cuts the electrically condu ctive materials away and polishes work-piece of free-form surface. The study o f the contact force between the end of polishing tool and the surface of work-p iece is the key for the compliant EDM to study its cutting mechanism and to make better use of it. This paper makes a model for the contact force and verifies i t by experiments and simulation based on the theory of elastic body kinetics and dynamic stress concentration. The research work shows that this contact force i s caused by both the electrical impulsion of EDM and the mechanical force of ult rasonic vibration, the discharge frequency of compliant EDM has a much more clos er connection with the vibration frequency of polishing tool rather than the fre quency of ultrasonic vibration.

NEW VISUAL METHOD FOR FREE-FORM SURFACE RECONSTRUCTION

A new method is put forward combining computer vision with computer aidedgeometric design (CAGD) to resolve the problem of free-form surface reconstruction. The surface isfirst subdivided into N-sided Gregory patches, and a stereo algorithm is used to reconstruct theboundary curves. Then, the cross boundary tangent vectors are computed through reflectance analysis.At last, the whole surface can be reconstructed jointing these patches with G^1 continuity(tangentcontinuity). Examples on synthetic images are given.

Quantitative measurement and application of droplets on physical surfaces based on LIF technology

Contaminated surfaces play a significant role in the transmission of respiratory infectious diseases.To address this issue,we pre-sented a novel quantitative detection method for droplets on physical surfaces,based on the laser-induced fluorescence technique.The proposed detection method was demonstrated in a realistic high-speed train compartment scenario by simulating the process of droplet release during passengers’breathing and coughing.The experimental results showed that this method could offer high precision(10-1 mg/m^(2))for detecting minute substance concentrations,and its ease of operation makes it suitable for complex en-gineering environments.The results also revealed that under the combined effects of the indoor airflow and breathing airflow,the range of droplets released by breathing activity exceeded two rows in front of and behind the release position.Simultaneously,we observed that a large number of droplets settled on the seat surfaces on both sides of the same row as the releaser,with over 36%of these droplets concentrated on the backrest area of the seats.As the respiratory jet velocity increased,the location with the most sed-iment droplets(accounting for 8%of the total sedimentation)occurred on the seat directly in front of the releaser,and approximately 48% of the droplets were found on the back of this seat.Our proposed method overcomes the shortcomings of existing experimental methods in quantitatively capturing the motion characteristics of droplets in complex flow fields.