Tool Condition Monitoring Based on Nonlinear Output Frequency Response Functions and Multivariate Control Chart

Tool condition monitoring(TCM)is a key technology for intelligent manufacturing.The objective is to monitor the tool operation status and detect tool breakage so that the tool can be changed in time to avoid significant damage to workpieces and reduce manufacturing costs.Recently,an innovative TCM approach based on sensor data modelling and model frequency analysis has been proposed.Different from traditional signal feature-based monitoring,the data from sensors are utilized to build a dynamic process model.Then,the nonlinear output frequency response functions,a concept which extends the linear system frequency response function to the nonlinear case,over the frequency range of the tooth passing frequency of the machining process are extracted to reveal tool health conditions.In order to extend the novel sensor data modelling and model frequency analysis to unsupervised condition monitoring of cutting tools,in the present study,a multivariate control chart is proposed for TCM based on the frequency domain properties of machining processes derived from the innovative sensor data modelling and model frequency analysis.The feature dimension is reduced by principal component analysis first.Then the moving average strategy is exploited to generate monitoring variables and overcome the effects of noises.The milling experiments of titanium alloys are conducted to verify the effectiveness of the proposed approach in detecting excessive flank wear of solid carbide end mills.The results demonstrate the advantages of the new approach over conventional TCM techniques and its potential in industrial applications.

High-power terahertz radiation from surface-emitted THz-wave parametric oscillator

We report a pulsed surface-emitted THz-wave parametric oscillator based on two MgO：LiNbO3 crystals pumped by a multi-longitudinal mode Q-switched Nd：YAG laser. Through varying the phase matching angle, the tunable THzwave output from 0.79 THz to 2.84 THz is realized. The maximum THz-wave output was 193.2 n J/pulse at 1.84 THz as the pump power density was 212.5 MW/cm2, corresponding to the energy conversion efficiency of 2.42Х10-6 and the photon conversion efficiency of about 0.037%. When the pump power density changed from 123 MW/cm^2 to 148 MW/cm^2 and 164 MW/cm^2, the maximum output of the THz-wave moved to the high frequency band. We give a reasonable explanation for this phenomenon.

Dynamics Analysis of Active Variable Stiffness Vibration Isolator for Whole-Spacecraft Systems Based on Nonlinear Output Frequency Response Functions

In order to improve the harsh dynamic environment experienced by heavy rockets during different external excitations,this study presents a novel active variable stiffness vibration isolator(AVS-VI)used as the vibration isolation device to reduce excessive vibration of the whole-spacecraft isolation system.The AVS-VI is composed of horizontal stiffness spring,positive stiffness spring,parallelogram linkage mechanism,piezoelectric actuator,acceleration sensor,viscoelastic damping,and PID active controller.Based on the AVS-VI,the generalized vibration transmissibility determined by the nonlinear output frequency response functions and the energy absorption rate is applied to analyze the isolation performance of the whole-spacecraft system with AVS-VI.The AVS-VI can conduct adaptive vibration suppression with variable stiffness to the whole-spacecraft system,and the analysis results indicate that the AVS-VI is efTective in reducing the extravagant vibration of the whole-spacecraft system,where the vibration isolation is decreased up to above 65%under different acceleration excitations.Finally,different parameters of AVS-VI are considered to optimize the whole-spacecraft system based on the generalized vibration transmissibility and the energy absorption rate.

Theoretical analysis of polarization control for the stable output of multi-carrier source based on a re-circulating frequency shifter

Fluctuating polarization state-of-light in the optical loop is an important factor that seriously influences the output performance of a multi-carrier source based on re-circulating frequency shifter （RFS）. The reason for output spectrum instability when no polarization controller （PC） is present in the loop is analyzed theoretically. Numerical simulations for the output spectra of the multi-carrier source with and without PC are conducted, and the trajectories of the several frequency components polarization states on the Poincare sphere with and without PC are compared. The results show that the performance of multi-carrier source based on a RFS can be improved effectively by adjusting the PC in the configuration properly.