This paper reports the effects of post weld heat treatments, namely artificial ageing and solution treatment followed by artificial ageing, on microstructure and mechanical properties of 12 mm thick friction stir weld...This paper reports the effects of post weld heat treatments, namely artificial ageing and solution treatment followed by artificial ageing, on microstructure and mechanical properties of 12 mm thick friction stir welded joints of precipitation hardenable high strength armour grade AA7075-T651 aluminium alloy. The tensile properties, such as yield strength, tensile strength, elongation and notch tensile strength, are evaluated and correlated with the microhardness and microstructural features. The scanning electron microscope is used to characterie the fracture surfaces. The solution treatment followed by ageing heat treatment cycle is found to be marginally beneficial in improving the tensile properties of friction stir welds of AA7075-T651 aluminium alloy.展开更多
In order to improve microstructure distribution and mechanical properties of Mg alloy joint by annealing treatment, die-casting AZ31 Mg alloy was successfully welded at rotation speed of 1 400 rpm and travel speed of ...In order to improve microstructure distribution and mechanical properties of Mg alloy joint by annealing treatment, die-casting AZ31 Mg alloy was successfully welded at rotation speed of 1 400 rpm and travel speed of 200 mm/min. The welded joints were annealed at 150-300 ℃ for 15-120 min and then were subjected to transverse tensile. The microstructure of annealed joints was analyzed by optical microscopy and electron backscatter diffraction. The experimental results indicate that(0001) texture intensity in stir zone significantly reduces and sharp transition of grain size is relieved in the interface between stir zone and thermo-mechanically affected zone after annealed at 200 ℃ for 30 min. Meanwhile, the elongation is increased from 7.5% to 13.0% and strength is increased slightly. It is because that annealing treatment can inhibit twin transformation and retain its ability to coordinate deformation during tensile deformation, which contributes to the improvement of plasticity. In addition, annealing treatment can increase the width of interfacial transition zone and lead to gradual transition of grain size between the SZ and TMAZ, which balances dislocation diffusion rate in different zone.展开更多
7XXX series aluminium alloys generally present low weldability by fusion welding methods because of the sensitivity to weld solidification cracking, vaporization of strengthening alloys and other defects in the fusion...7XXX series aluminium alloys generally present low weldability by fusion welding methods because of the sensitivity to weld solidification cracking, vaporization of strengthening alloys and other defects in the fusion zone. Friction stir welding(FSW) can be deployed successfully with aluminium alloys. We presented the effect of post-weld heat treatment(PWHT) on the microstructure and mechanical properties of SSM7075 joints. Semi solid plates were butt-welded by FSW at a rotation speed of 1110 r/min, welding speeds of 70 and 110 mm/min. Solution treatment, artificial aging, and T6(solution treatment and artificial aging combined) were applied to the welded joints, each with three samples. It was found that the T6 joints at the speed of 70 mm/min yielded the highest tensile strength of 459.23 MPa. This condition best enhanced the mechanical properties of FSW SSM7075 aluminium alloy joints.展开更多
In this study, the effects of main welding parameters (rotation speed (ω) and welding speed (υ)) on the microstructure, micro-hardness distribution and tensile properties of friction stir welded (FSW) 2195-T...In this study, the effects of main welding parameters (rotation speed (ω) and welding speed (υ)) on the microstructure, micro-hardness distribution and tensile properties of friction stir welded (FSW) 2195-T8 Al-Li alloy were investigated. The effects of T6 post-treatments at different solution and aging conditions on the mechanical properties and microstructure characteristics of the FSW joints were also investigated. The results show that with increasing to and v, both strength and elongation of the joints increase first, and then decrease with further increase of ω and υ. All the joints under varied welding parameters show significant strength loss, and the strength reaches only 65% of the base metal, The effect of T6 post-heat treatment on the mechanical properties of the joints depends on the solution and aging conditions. Two heat treatment processes (480 ℃×0.5 h quenching+ 180 ℃× 12 h, 520 ℃× 0.5 h quenching+ 180 ℃×12h aging) are found to increase the joint strength. Furthermore, low temperature quenching (480℃) is more beneficial to the joint strength. The joint strength can reach 85% of the base metal. Whereas both low temperature aging (140 ℃× 56h) and stepped aging ( 100 ℃× 12 h + 180 ℃× 3 h) processes decrease the joint strength. After heat treatment all the joints show decreased ductility due to the obvious grain coarsening in the nugget zone (NZ) and thermo-mechanically affected zone (TMAZ).展开更多
An as-cast Al-Zn-Mg-Sc alloy was friction stir processed varying tool related parameters, yielding microstructures with different grain sizes (0.68, 1.8 and 5.5 μm). Significant increases in room temperature ductil...An as-cast Al-Zn-Mg-Sc alloy was friction stir processed varying tool related parameters, yielding microstructures with different grain sizes (0.68, 1.8 and 5.5 μm). Significant increases in room temperature ductility were obtained in these materials with reasonable enhancement in strength. It is demonstrated that the type of microstructure produced by friction stir processing (FSP) has a significant influence on the choice of post-FSP heat treatment design for achieving improved tensile properties. It is also found that the ultrafine grained FSP material could not achieve the desired high strength during the post-FSP heat treatment without grain coarsening, whereas the micro-grained FSP materials could reach such strength levels (〉560 MPa) under conventional age hardening heat treatment conditions.展开更多
Zigzag line is a common defect in friction stir welding(FSW) joint.The formation mechanism of the zigzag line in Al-Cu alloy FSW joint and its influence on the microstructure and mechanical properties during post weld...Zigzag line is a common defect in friction stir welding(FSW) joint.The formation mechanism of the zigzag line in Al-Cu alloy FSW joint and its influence on the microstructure and mechanical properties during post weld heat treatment(PWHT) were studied by scanning electron microscopy(SEM),microhardness and tensile tests.It is found that the occurrence of zigzag line for PWHT joint is determined by PWHT process which in nature depends on residual stress and thermal stress of FSW joint.The optimization of PWHT process to reduce the residual and thermal stress can trigger for the deterioration of mechanical properties of PWHT joints with zigzag line.No obvious decrease of tensile properties is observed for T6-450 and T6-495 joints although zigzag line appears in the weld.PWHT determines the sizes of zigzag line cracks and consequently determines the fracture location and characteristics of FSW joint.展开更多
文摘This paper reports the effects of post weld heat treatments, namely artificial ageing and solution treatment followed by artificial ageing, on microstructure and mechanical properties of 12 mm thick friction stir welded joints of precipitation hardenable high strength armour grade AA7075-T651 aluminium alloy. The tensile properties, such as yield strength, tensile strength, elongation and notch tensile strength, are evaluated and correlated with the microhardness and microstructural features. The scanning electron microscope is used to characterie the fracture surfaces. The solution treatment followed by ageing heat treatment cycle is found to be marginally beneficial in improving the tensile properties of friction stir welds of AA7075-T651 aluminium alloy.
基金Funded by the Fund for Shanxi Key Subjects Constructionthe National Natural Science Foundation of China(No.51275332)the Natural Science Foundation of Shanxi Province(No.201601D011036)
文摘In order to improve microstructure distribution and mechanical properties of Mg alloy joint by annealing treatment, die-casting AZ31 Mg alloy was successfully welded at rotation speed of 1 400 rpm and travel speed of 200 mm/min. The welded joints were annealed at 150-300 ℃ for 15-120 min and then were subjected to transverse tensile. The microstructure of annealed joints was analyzed by optical microscopy and electron backscatter diffraction. The experimental results indicate that(0001) texture intensity in stir zone significantly reduces and sharp transition of grain size is relieved in the interface between stir zone and thermo-mechanically affected zone after annealed at 200 ℃ for 30 min. Meanwhile, the elongation is increased from 7.5% to 13.0% and strength is increased slightly. It is because that annealing treatment can inhibit twin transformation and retain its ability to coordinate deformation during tensile deformation, which contributes to the improvement of plasticity. In addition, annealing treatment can increase the width of interfacial transition zone and lead to gradual transition of grain size between the SZ and TMAZ, which balances dislocation diffusion rate in different zone.
基金Partially Funded by National Research Universities(NRU)(ENG 5805855)Faculty of Engineering,Prince of Songkla University,Hatyai Songkhla,Thailand
文摘7XXX series aluminium alloys generally present low weldability by fusion welding methods because of the sensitivity to weld solidification cracking, vaporization of strengthening alloys and other defects in the fusion zone. Friction stir welding(FSW) can be deployed successfully with aluminium alloys. We presented the effect of post-weld heat treatment(PWHT) on the microstructure and mechanical properties of SSM7075 joints. Semi solid plates were butt-welded by FSW at a rotation speed of 1110 r/min, welding speeds of 70 and 110 mm/min. Solution treatment, artificial aging, and T6(solution treatment and artificial aging combined) were applied to the welded joints, each with three samples. It was found that the T6 joints at the speed of 70 mm/min yielded the highest tensile strength of 459.23 MPa. This condition best enhanced the mechanical properties of FSW SSM7075 aluminium alloy joints.
基金supported by the National Natural Science Foundation of China(No.51305272)
文摘In this study, the effects of main welding parameters (rotation speed (ω) and welding speed (υ)) on the microstructure, micro-hardness distribution and tensile properties of friction stir welded (FSW) 2195-T8 Al-Li alloy were investigated. The effects of T6 post-treatments at different solution and aging conditions on the mechanical properties and microstructure characteristics of the FSW joints were also investigated. The results show that with increasing to and v, both strength and elongation of the joints increase first, and then decrease with further increase of ω and υ. All the joints under varied welding parameters show significant strength loss, and the strength reaches only 65% of the base metal, The effect of T6 post-heat treatment on the mechanical properties of the joints depends on the solution and aging conditions. Two heat treatment processes (480 ℃×0.5 h quenching+ 180 ℃× 12 h, 520 ℃× 0.5 h quenching+ 180 ℃×12h aging) are found to increase the joint strength. Furthermore, low temperature quenching (480℃) is more beneficial to the joint strength. The joint strength can reach 85% of the base metal. Whereas both low temperature aging (140 ℃× 56h) and stepped aging ( 100 ℃× 12 h + 180 ℃× 3 h) processes decrease the joint strength. After heat treatment all the joints show decreased ductility due to the obvious grain coarsening in the nugget zone (NZ) and thermo-mechanically affected zone (TMAZ).
文摘An as-cast Al-Zn-Mg-Sc alloy was friction stir processed varying tool related parameters, yielding microstructures with different grain sizes (0.68, 1.8 and 5.5 μm). Significant increases in room temperature ductility were obtained in these materials with reasonable enhancement in strength. It is demonstrated that the type of microstructure produced by friction stir processing (FSP) has a significant influence on the choice of post-FSP heat treatment design for achieving improved tensile properties. It is also found that the ultrafine grained FSP material could not achieve the desired high strength during the post-FSP heat treatment without grain coarsening, whereas the micro-grained FSP materials could reach such strength levels (〉560 MPa) under conventional age hardening heat treatment conditions.
基金financially supported by the National Natural Science Foundation of China(Nos.51775397 and 51405358)the China Automobile Industry Innovation and Development Joint Fund(No.U1564202)+1 种基金the Program of the Ministry of Education of China for Introducing Talents of Discipline to Universities(No.B17034)the Open Fund of Shanghai Key Laboratory of Digital Manufacture for Thin-Walled Structures(No.2017002)
文摘Zigzag line is a common defect in friction stir welding(FSW) joint.The formation mechanism of the zigzag line in Al-Cu alloy FSW joint and its influence on the microstructure and mechanical properties during post weld heat treatment(PWHT) were studied by scanning electron microscopy(SEM),microhardness and tensile tests.It is found that the occurrence of zigzag line for PWHT joint is determined by PWHT process which in nature depends on residual stress and thermal stress of FSW joint.The optimization of PWHT process to reduce the residual and thermal stress can trigger for the deterioration of mechanical properties of PWHT joints with zigzag line.No obvious decrease of tensile properties is observed for T6-450 and T6-495 joints although zigzag line appears in the weld.PWHT determines the sizes of zigzag line cracks and consequently determines the fracture location and characteristics of FSW joint.