Digital control system for pulsed MIG welding power based on STM32 is set up with 32-bit STM32FlO3ZET6 directing against the pulse waveform modulation of pulsed MIG welding. High-frequency inverter and medium-low freq...Digital control system for pulsed MIG welding power based on STM32 is set up with 32-bit STM32FlO3ZET6 directing against the pulse waveform modulation of pulsed MIG welding. High-frequency inverter and medium-low frequency pulse waveform modulation of pulsed MIG welding are realized by using the integrated PWM module within STM32 to generate PWM signals of phase-shifted full-bridge soft-switching and constant-current control of output current is achieved by means of anti-windup PI control algorithm to improve the stability and reliability of control system. Experimental results demonstrate that the designed digital control system based on STM32 can achieve pegrect pulsed MIG welding technique with stable welding process and good weld appearance, fully demonstrating the advantages of digital control based on STM32.展开更多
The paper explains the comparison of magnetic pulse welding method which belongs to non-conventional machining methods with other conventional and non-conventional welding methods which include brazing, explosive weld...The paper explains the comparison of magnetic pulse welding method which belongs to non-conventional machining methods with other conventional and non-conventional welding methods which include brazing, explosive welding, ultrasonic welding, tungsten and metal inert gas and roll bonding. Magnetic pulse welding differs completely in technology when compared with conventional welding processes because the process is done with high velocity and without heat or consumable materials. It is better than other methods because it＇s cold process and can be done without any heat affect zone. In addition, there is no need for rework and post welding cleaning and there is no scrap problem. Magnetic pulse welding is a green process used to design and build light structure with high strength to reduce the weight and the energy. Magnetic pulse welding reduces the risk of corrosion by limiting the metallic interaction to just the two metals welded; therefore, it replaces the brazing method. Also, it is better than the explosive welding method because there is no risk of handling the explosive material and there is no noise. The part assembly by magnetic pulse welding is stronger than the parts assembly by tungsten and metal inert gas welding and it is easy to achieve a good aesthetic with high speed. Therefore, using magnetic pulse welding technology will not affect the environment.展开更多
基金This work was supported by the National Natural Science Foundation of China （Grant No. 51205136） , the Specialized Research Fund for the Doctoral Program of Higher Education of China （ Grant No. 20100172120003 ） and the Fundamental Research Funds for the Central Universities （Key Program） （ Grant No. 2013ZZ034）.
文摘Digital control system for pulsed MIG welding power based on STM32 is set up with 32-bit STM32FlO3ZET6 directing against the pulse waveform modulation of pulsed MIG welding. High-frequency inverter and medium-low frequency pulse waveform modulation of pulsed MIG welding are realized by using the integrated PWM module within STM32 to generate PWM signals of phase-shifted full-bridge soft-switching and constant-current control of output current is achieved by means of anti-windup PI control algorithm to improve the stability and reliability of control system. Experimental results demonstrate that the designed digital control system based on STM32 can achieve pegrect pulsed MIG welding technique with stable welding process and good weld appearance, fully demonstrating the advantages of digital control based on STM32.
文摘The paper explains the comparison of magnetic pulse welding method which belongs to non-conventional machining methods with other conventional and non-conventional welding methods which include brazing, explosive welding, ultrasonic welding, tungsten and metal inert gas and roll bonding. Magnetic pulse welding differs completely in technology when compared with conventional welding processes because the process is done with high velocity and without heat or consumable materials. It is better than other methods because it＇s cold process and can be done without any heat affect zone. In addition, there is no need for rework and post welding cleaning and there is no scrap problem. Magnetic pulse welding is a green process used to design and build light structure with high strength to reduce the weight and the energy. Magnetic pulse welding reduces the risk of corrosion by limiting the metallic interaction to just the two metals welded; therefore, it replaces the brazing method. Also, it is better than the explosive welding method because there is no risk of handling the explosive material and there is no noise. The part assembly by magnetic pulse welding is stronger than the parts assembly by tungsten and metal inert gas welding and it is easy to achieve a good aesthetic with high speed. Therefore, using magnetic pulse welding technology will not affect the environment.
