At present, the inner cutters of a full face rock tunnel boring machine (TBM) and transition cutter edge angles are designed on the basis of indentation test or linear grooving test. The inner and outer edge angles of...At present, the inner cutters of a full face rock tunnel boring machine (TBM) and transition cutter edge angles are designed on the basis of indentation test or linear grooving test. The inner and outer edge angles of disc cutters are characterized as symmetric to each other with respect to the cutter edge plane. This design has some practical defects, such as severe eccentric wear and tipping, etc. In this paper, the current design theory of disc cutter edge angle is analyzed, and the characteristics of the rock-breaking movement of disc cutters are studied. The researching results show that the rotational motion of disc cutters with the cutterhead gives rise to the difference between the interactions of inner rock and outer rock with the contact area of disc cutters, with shearing and extrusion on the inner rock and attrition on the outer rock. The wear of disc cutters at the contact area is unbalanced, among which the wear in the largest normal stress area is most apparent. Therefore, a three-dimensional model theory of rock breaking and an edge angle design theory of transition disc cutter are proposed to overcome the flaws of the currently used TBM cutter heads, such as short life span, camber wearing, tipping. And a corresponding equation is established. With reference to a specific construction case, the edge angle of the transition disc cutter has been designed based on the theory. The application of TBM in some practical project proves that the theory has obvious advantages in enhancing disc cutter life, decreasing replacement frequency, and making economic benefits. The proposed research provides a theoretical basis for the design of TBM three-dimensional disc cutters whose rock-breaking operation time can be effectively increased.展开更多
A fully nonlinear numerical wave tank (NWT) has been simulated by use of a three-dimensional higher order boundary element method (HOBEM) in the time domain. Within the frame of potential flow and the adoption of simp...A fully nonlinear numerical wave tank (NWT) has been simulated by use of a three-dimensional higher order boundary element method (HOBEM) in the time domain. Within the frame of potential flow and the adoption of simply Rankine source, the resulting boundary integral equation is repeatedly solved at each time step and the fully nonlinear free surface boundary conditions are integrated with time to update its position and boundary values. A smooth technique is also adopted in order to eliminate the possible saw-tooth numerical instabilities. The incident wave at the uptank is given as theoretical wave in this paper. The outgoing waves are absorbed inside a damping zone by spatially varying artificial damping on the free surface at the wave tank end. The numerical results show that the NWT developed by these approaches has a high accuracy and good numerical stability.展开更多
基金supported by National Natural Science Foundation of China (Grant No. 51075147)
文摘At present, the inner cutters of a full face rock tunnel boring machine (TBM) and transition cutter edge angles are designed on the basis of indentation test or linear grooving test. The inner and outer edge angles of disc cutters are characterized as symmetric to each other with respect to the cutter edge plane. This design has some practical defects, such as severe eccentric wear and tipping, etc. In this paper, the current design theory of disc cutter edge angle is analyzed, and the characteristics of the rock-breaking movement of disc cutters are studied. The researching results show that the rotational motion of disc cutters with the cutterhead gives rise to the difference between the interactions of inner rock and outer rock with the contact area of disc cutters, with shearing and extrusion on the inner rock and attrition on the outer rock. The wear of disc cutters at the contact area is unbalanced, among which the wear in the largest normal stress area is most apparent. Therefore, a three-dimensional model theory of rock breaking and an edge angle design theory of transition disc cutter are proposed to overcome the flaws of the currently used TBM cutter heads, such as short life span, camber wearing, tipping. And a corresponding equation is established. With reference to a specific construction case, the edge angle of the transition disc cutter has been designed based on the theory. The application of TBM in some practical project proves that the theory has obvious advantages in enhancing disc cutter life, decreasing replacement frequency, and making economic benefits. The proposed research provides a theoretical basis for the design of TBM three-dimensional disc cutters whose rock-breaking operation time can be effectively increased.
文摘A fully nonlinear numerical wave tank (NWT) has been simulated by use of a three-dimensional higher order boundary element method (HOBEM) in the time domain. Within the frame of potential flow and the adoption of simply Rankine source, the resulting boundary integral equation is repeatedly solved at each time step and the fully nonlinear free surface boundary conditions are integrated with time to update its position and boundary values. A smooth technique is also adopted in order to eliminate the possible saw-tooth numerical instabilities. The incident wave at the uptank is given as theoretical wave in this paper. The outgoing waves are absorbed inside a damping zone by spatially varying artificial damping on the free surface at the wave tank end. The numerical results show that the NWT developed by these approaches has a high accuracy and good numerical stability.
