A Hybrid Optimization Approach of Single Point Incremental Sheet Forming of AISI 316L Stainless Steel Using Grey Relation Analysis Coupled with Principal Component Analysiss

We investigated the parametric optimization on incremental sheet forming of stainless steel using Grey Relational Analysis(GRA) coupled with Principal Component Analysis(PCA). AISI 316L stainless steel sheets were used to develop double wall angle pyramid with aid of tungsten carbide tool. GRA coupled with PCA was used to plan the experiment conditions. Control factors such as Tool Diameter(TD), Step Depth(SD), Bottom Wall Angle(BWA), Feed Rate(FR) and Spindle Speed(SS) on Top Wall Angle(TWA) and Top Wall Angle Surface Roughness(TWASR) have been studied. Wall angle increases with increasing tool diameter due to large contact area between tool and workpiece. As the step depth, feed rate and spindle speed increase,TWASR decreases with increasing tool diameter. As the step depth increasing, the hydrostatic stress is raised causing severe cracks in the deformed surface. Hence it was concluded that the proposed hybrid method was suitable for optimizing the factors and response.

Microstructure and M echanical Properties of Magnesium Alloy Sheet by Friction Heating Single Point Incremental Forming

By friction heating single point incremental forming,truncated square pyramid parts with different draw angles of a magnesium alloy AZ31 B were formed at room temperature.Metallurgical,tensile and micro-hardness tests were carried out to obtain the effects of wall angle on microstructure and mechanical properties. The results show that grain in side wall of the formed parts becomes refined significantly. Furthermore,with the increase of draw angle,grain size increases,but strength,hardness and plasticity decrease. In addition, surface roughness tests were performed on the formed surface to determine the influence of speed of forming tool. The results show that surface roughness has a little increase with the increase of tool rotational speed.

Stereographic Projections of Symmetry Elements and Single Forms on Quasicrystals

In total, there are 12 systems, 60 point groups and 89 single forms in crystals and quasicrystals. Among them, 5 new systems, 28 new point groups and 42 new single forms belong to quasicrystals, while the other 7 systems, 32 point groups and 47 single forms belong to crystals. In this paper, the point groups and single forms of quasicrystals are deduced and drawn as stereographic projections by the rules of crystallographic point groups. These stereographic projections integrate the crystal and quasicrystal symmetry theories.

Point Groups and Single Forms of Quasicrystals with Eightfold and Twelvefold Symmetry

This paper mainly deals with the point groups and single forms of octagonal quasicrystals and the description of one-dimensional quasilattice. The authors present a new sequence for describing the arrangement of quasiperiods in one-dimensional quasilattice. The first ten numbers of quasiperiods of this sequence are 1, 1, 2, 5, 12, 29, 70, 169, 408 and 985. The arrangement of quasiperiods in the first five steps are a, b, ab. babab and babababbabab. Seven p(?)nt groups and nine single forms for the octagonal system have been deduced, They are as follows: Point groups: 8.8m, 82, 8/m, 8/mmm, 8 and 82m; single forms: octagonal prism, dioctagonal prism. octagonal pyramid. dioctagonal pyramid. octagonal dipyramid, dioctagonal dipyramid, octagonal scalenohedron, dioctagonal scalenohedron and octagonal trapezohedron. Besides seven point groups and nine single forms for the dodecahegonal system have also been deduced.

Practical Structural Design Approach of Multiconfiguration Planar Single‑Loop Metamorphic Mechanism with a Single Actuator

As a type of multiconfiguration mechanism that can operate in an under-actuated state,metamorphic mechanisms were proposed more than two decades ago and attracted significant interest.Studies on structural synthesis of metamorphic mechanisms tend to focus more on metamorphic techniques and the structural synthesis of source mechanisms for metamorphic mechanisms.By designing different constraint architectures of metamorphic joints,multistructures can be obtained from the same source metamorphic mechanism.To determine the constraint architectures of metamorphic joints and their different assembly combinations,a kinematic status matrix and a corresponding constraint status matrix are constructed based on the metamorphic cyclogram of a source mechanism.According to the equivalent resistance gradient model and the constraint status matrix,an equivalent resistance matrix for the metamorphic joints is proposed.A structural synthesis matrix of the metamorphic mechanism is then obtained from the equivalent resistance matrix by deducing the constraint form vectors of the metamorphic joints.Furthermore,a kinematic diagram synthesis of the source metamorphic mechanism of a planar single-loop metamorphic mechanism is proposed,which is based on only the 14 one-or zero-degrees-of-freedom linkage groups.The entire structural design method of a metamorphic mechanism is based on the structural synthesis matrix and is presented as a systematic process.Finally,the proposed structural design approach is illustrated by two examples to verify its feasibility and practicality.This study provides an effective method for designing a practical multi-mobility and multiconfiguration planar single-loop metamorphic mechanism with a single actuator.

Laser Multi-layer Cladding Experiment on the DD3 Single Crystal Using FGH95 Powder: Investigation on the Microstructure of Single Crystal Cladding Layer

Laser multi\|layer cladding experiments were performed on the substrate of DD3 single crystal with FGH95 powder as cladding material. The solidification microstructure in the sample was investigated. It was found that the solidification microstructure was greatly influenced by the crystallography orientation of the substrate and the local solidification conditions. When the angle between the preferred orientation of the single crystal and the direction of heat flow in the cladding layer is less than 30°, single crystal cladding layers were acquired. Otherwise the crystallography orientation of the cladding layer will deviate from the orientation of the substrate and the microstructure with polycrystalline appears. Meanwhile, even when the experiments were performed on the same preferred crystal surface, the solidification microstructures will be different distinctly resulting from the variation of the local solidification conditions. The secondary arms were degenerated and the primary arm spacing was about 10\|20 μm. Further investigation shows that the phases of the cladding layer are mainly made up of γ,γ′ , the flower\|like γ/γ′ eutectic and carbide. The morphology of γ′ was cubical and the size is less than 0.1μm. {

Mechanical properties and microstructure evolution in incremental forming of AA5754 and AA6061 aluminum alloys

This study performs single point incremental forming(SPIF)on two aluminum alloys(i.e.AA5754 and AA6061),and analyzes their post forming mechanical properties and microstructure evolution.The forming parameters namely wall angle(35°-55°),feed rate(1-4 m/min),spindle rotational speed(50-1000 r/min),and lubricant(grease and hydraulic oil)are varied to probe detailed processing effects.The pre-and post-SPIF mechanical properties and microstructures are characterized by conducting tensile tests and optical microscopy,respectively.It is shown that an increase in the wall angle,feed rate and rotational speed causes microscopic variations in the alloys such that the grains of AA5754 and the second phase particles of AA6061 elongate.As a result,the ultimate tensile strength of the formed parts is increased by 10%for AA5754 and by 8%for AA6061.And,the ductility of AA5754 is decreased from 22.9%to 12%and that of AA6061 is decreased from 16%to 10.7%.Regarding the lubricant effect,it is shown that the mechanical properties remain insensitive to the type of lubricant employed.These results indicate that SPIF processing modifies the microstructure of Al alloys in a way to enhance the strength at the cost of ductility.

Morphology of single inhalable particle in the air polluted city of Shijiazhuang,China

In the typical air polluted city of Shijiazhuang, single inhalable particle samples in non-heating period, heating period, dust storm days, and snowy days were collected and detected by SEM/EDS （scanning electron microscopy and energy dispersive X-ray spectrometry）. The particle morphology was characterized by the 6 shape clusters, which are： irregular square, agglomerate, sphere, floccule, column or stick, and unknown, by quantitative order. The irregular square particles are common in all kinds of samples; sphere particles are more, and column or stick are less in winter samples; in the wet deposit samples, agglomerate and floccule particles are not found. The surface of most particles is coarse with fractal edge, which can provide suitable chemical reaction bed in the polluted atmospheric environment. New formed calcium crystal is found to demonstrate the existence of neutralized reaction, explaining the reason for the high SO2 emission and low acid rain frequency in Shijiazhuang. The three sorts of surface patterns of spheres are smooth, semi-smooth, and coarse, corresponding to the element of Si-dominant, Si-Al-dominant, and Fe-dominant, The soot particle is present as floccule with average size around 10 μm, considerably larger than the former reported results, but wrapped or captured with other fine particles to make its appearance unique and enhance its toxicity potentially. The new formed calcium crystal, the 3 sorts of sphere surface patterns, and the unique soot appearance represent the single inhalable particle＇s morphology characteristics in Shijiazhuang City.

Fabrication of directional solidification components of nickel-base superalloys by laser metal forming

Straight plates, hollow columns, ear-like blade tips, twist plates withdirectional solidification microstructure made of Rene 95 superalloys were successfully fabricatedon Nickel-base superalloy and DD3 substrates, respectively. The processing conditions for productionof the parts with corresponding shapes were obtained. The fabrication precision was high and thecomponents were compact. The solidification microstructure of the parts was analyzed by opticalmicroscopy. The results show that the solidification microstructure is composed of columnardendrites, by epitaxial growth onto the directional solidification substrates. The crystallographyorientation of the parts was parallel to that of the substrates. The primary arm spacing was about10 mum, which is in the range of superfine dendrites, and the secondary arm was small or evendegenerated. It is concluded that the laser metal forming technique provides a method to manufacturedirectional solidification components.

Finite element and experimental analyses of cylindrical hole flanging in incremental forming

The influence of the size of pre-cut hole of blank on the formability of cylindrical hole flanging in single point incremental forming（SPIF） was studied. The flange is produced in four stages starting from 45° to 90° and employing aluminum as the test material. It is shown that the hole size has significant effects on the stress/strain distribution on the cylindrical flange. The magnitude of hoop strains increases and the flange thickness increases as the hole size increases. Likewise, the von Mises stress reduces with the increasing of hole size. Further, there is a threshold value of hole size（i.e., 80 mm） below which severe stresses occur, which lead to sheet fracturing thus failing the successful forming of cylindrical flange. Moreover, the formability reduces as the hole size is increased above the threshold size. Finally, it is concluded that 80 mm is the threshold size of hole for maximizing the formability of aluminum sheet in incremental hole flanging.

Influence of processing parameters on deposition characteristics of Inconel 625 superalloy fabricated by laser solid forming

A series of single track clads of Inconel 625 alloy were fabricated by laser solid forming.To achieve the high dimensional accuracy and excellent mechanical properties,the effect of processing parameters on the geometry,the formation of Laves phase and the residual stress was investigated.The results show that laser power and scanning speed had a dramatical influence on the width and height of single-track clads.According to the columnar to equiaxed transition curve of Inconel 625,the grain morphology can be predicted during the LSF process.With the increasing laser power and the decreasing scanning speed,the segregation degree of Si,Nb,Mo,the volume fraction and size of Laves phase increased.Vickers indentation was used to demonstrate that optimizing processing parameter can achieve the minimum residual tensile stress.

Solidification Microstructure of Rene95 Superalloy by Laser Metal Forming

Rene95 powder and different substrates were selected to be conducted by the laser metal forming technique. It is found that the cladding layers with either columnar or equiaxed grains can be obtained under different solidification conditions. As the crystallography orientation of the substrate influences that of the cladding layers strongly. Multi-grain cladding layers can be obtained on the multi-grain substrate, while directional solidification columnar or even single crystal cladding layer can be achieved on the directional solidification or single crystal substrate.The mechanism of microstructure formation in the cladding layer was furtherly investigated according to the columnar/equiaxed transition profile. In addition,an ear-like single crystal component was manufactured using the DD3 single crystal as substrate. The yield strength at room temperature was examined on the heat-treated slice sample. The results indicate that the yield strength is about 97.9% of that of the powder metallurgical tensile sample while the plasticity overpasses 80% of the powder metallurgical tensile sample.

基于向量式有限元的网壳结构地震易损性分析

为解决网壳结构地震易损性研究中,增量动力分析(incremental dynamic analysis,IDA)所面临的结构非线性分析耗时长且求解困难的问题,提出了一种基于向量式有限元的IDA方法。首先,以一个Kiewitt-8型单层球面网壳为例,验证了向量式有限元方法求解结构地震响应的准确性,其次选取12个不同参数的Kiewitt-8型单层球面网壳为研究对象,并考虑材料不确定性进行IDA分析,以地震峰值加速度与结构最大节点位移比为参数,绘制了结构在地震作用下的IDA曲线和轻微破坏、严重破坏及倒塌这三种性态下的易损性曲线。结果表明:向量式有限元能高效且准确的求解网壳结构的地震响应,屋面质量和矢跨比的增加均会增加三种性态点的超越概率;对于本文的网壳结构算例,求解时间仅为传统有限元方法的1/15,误差在3%以内,屋面质量和矢跨比的改变导致地震危险性最大增加了75%。

工艺参数对AZ31B镁合金单点渐进翻边精度的影响

目的以AZ31B镁合金板为研究对象,研究初始成形角、工具直径、成形温度及层间距对单点渐进圆孔翻边精度的影响规律。方法使用有限元软件对2 mm厚的镁合金板材进行数值模拟,通过计算翻边直壁处的平均回弹量,得出不同工艺参数对单点渐进圆孔翻边直壁轮廓的影响规律。通过正交实验分析了交互作用下工艺参数对圆孔翻边直壁处平均回弹量的影响,通过极差分析确定了最优工艺参数组合,并通过实验对所得结果进行了验证。结果随着初始成形角的增大、工具直径的增大、成形温度的升高及层间距的减小,圆孔翻边制件直壁处的成形精度提高,各因素按影响程度由大到小的顺序依次为:成形温度、初始成形角、工具直径和层间距。成形精度最高的工艺参数组合如下:初始成形角为30°、工具直径为10 mm、成形温度为275℃、层间距为0.5 mm。结论采用仿真模型模拟单点渐进圆孔翻边过程具有较高的准确性,使用优化后的工艺参数得到翻边零件直壁区域的最小厚度以及平均回弹量与仿真结果误差均在3%以内,升高温度可以明显提高单点渐进圆孔翻边的制件精度。

例谈小学语文大单元教学的四大关键

基于当下小学语文大单元教学中存在的一些问题,尝试以真实问题为切口,从理想设计切入,反复施教、修正完善、逐步探寻大单元教学尤其是大单元视域下单篇教学的新样态。二度设计,拎出一个贯通单元的内核;化零为整,优化举一反三的内容;暗扣特质,搭建一招致胜的支架;一体思维,追求教学评一致的推进四大策略是破局的关键所在。

基于DDPG的智能反射面辅助无线携能通信系统性能优化

针对智能反射面(IRS, intelligent reflecting surface)辅助的多输入单输出(MISO, multiple input singleoutput)无线携能通信(SWIPT, simultaneous wireless information and power transfer)系统,考虑基站最大发射功率、IRS反射相移矩阵的单位膜约束和能量接收器的最小能量约束,以最大化信息传输速率为目标,联合优化了基站处的波束成形向量和智能反射面的反射波束成形向量。为解决非凸优化问题,提出了一种基于深度强化学习的深度确定性策略梯度(DDPG, deep deterministic policy gradient)算法。仿真结果表明,DDPG算法的平均奖励与学习率有关,在选取合适的学习率的条件下,DDPG算法能获得与传统优化算法相近的平均互信息,但运行时间明显低于传统的非凸优化算法,即使增加天线数和反射单元数,DDPG算法依然可以在较短的时间内收敛。这说明DDPG算法能有效地提高计算效率,更适合实时性要求较高的通信业务。

单洞双线盾构隧道中隔墙顶部节点形式与力学性能研究

为探究单洞双线盾构隧道中隔墙合适的顶部节点形式及各节点形式的力学性能,总结现有工程中隔墙顶部节点形式,并对各节点形式提出简化模型,采用理论方法对简化模型力学性能进行分析,并利用数值模型验证简化模型的合理性及各节点形式的力学性能与适用范围,得到如下结论:1)螺栓配合角钢或连接件的方式更适合于全预制中隔墙;2)所提出的简化模型具有较好的参考性,可应用于中隔墙顶部节点的初步设计;3)顶部采用连接件可形成协调受力,提高顶部节点受力性能,建议今后单洞双线盾构隧道中隔墙顶部节点采用该形式。此外,竖向铰支座模型受力形式合理,今后工程可基于该模型进行实践探索。

单电压环构网型并网逆变器暂态稳定性分析

随着电力电子化电力系统的快速发展,构网型并网逆变器作为新型电源得到了广泛关注,其中单电压环构网型并网逆变器因具有更强的小信号稳定性而在新能源并网中具有独特优势。同时,构网型并网逆变器在大扰动下呈现与同步电机不同的暂态响应,容易产生暂态失稳。针对这一问题,以单电压环构网型并网逆变器大扰动模型为基础,采用相平面图的方法分析了大扰动下功率控制环、电压控制环对逆变器的暂态作用,给出了关键控制器参数对暂态稳定性的影响,刻画了功角的暂态响应特性。同时,揭示了有功控制环、无功控制环和单电压环在暂态期间会改变功角超调量、逆变器输出电压幅值和变化率,进而影响并网逆变器的暂态稳定性。基于上述分析,给出了减小有功和无功下垂系数,增大电压积分系数和低通滤波器截止角频率的控制参数优化方法,可增强单电压环构网型并网逆变器暂态稳定性。最后,通过Matlab/Simulink仿真验证了分析的准确性与可行性。

某空间螺旋塔斜拉桥合理结构体系研究

某斜拉桥方案采用反对称螺旋形桥塔,空间四索面,造型较为新颖。由于桥梁结构较为复杂,为选用适宜的结构体系,基于桥梁结构的受力形态,在综合比较了漂浮体系、半漂浮体系、半固结体系的优劣后,确定半漂浮体系为最佳方案,并进一步讨论了地震作用下该桥合理的约束体系。这一流程对解决类似复杂结构桥梁合理结构体系的问题有一定参考价值。

基于非线性规划的多波束测线优化设计

为获取不同地形情况下的测线布设优化方案,文章对多波束探测技术展开了研究,首先应用几何关系得到了多波束测深的覆盖宽度模型和重叠率模型;其次通过建立海底坡面参数方程与多波束探测面所在平面参数方程,得到了不定测线方向覆盖宽度模型;最后综合已有模型及边角关系,针对矩形海域建立了测线总长度的优化模型。