Numerical simulation for determining three zones in the goaf at a fully-mechanized coal face

According to the theory of ventilation network, a model for a filtration flow field in goaf was built and simulation soft- ware for determining the three zones in goaf has been developed. This software uses no-gap-connection between Visual Basic (VB) and Excel to exchange data, uses Component Object Model (COM) component of MATLAB to plot charts of the three zones and to export the corresponding coordinates of the isolines. An example shows that this software is convenient and simple. By using it, the three zones can be easily determined. The software is convenient in studies and analyses of the three zones in goaf.

Application of Roadway Spray Material to Fire Prevention in Goaf Excavation

In order to reduce the risk of spontaneous combustion in goaf during goaf excavation process, polymer modified cement mortar spraying material was used to spray and seal the roadway surface. The experimental application was carried out in the upper channel 2304 of a mine in Henan Province. The test results showed that polymer modified cement mortar spraying material could effectively support the roadway and greatly reduce the deformation rate of the roadway. The best spraying thickness is 5 mm. Through the monitoring of tunnel air leakage, it is concluded that the polymer modified cement mortar spraying material can reduce the tunnel air leakage and play a better sealing effect.

Support-surrounding rock relationship and top-coal movement laws in large dip angle fully-mechanized caving face

When mining the fully-mechanized longwall caving face along strike, the unstable equipment, the low top-coal recovery ratio and the difficulty in controlling surrounding rock may occur due to large dip angle. Considering the effects of strike angle on support stability, the ‘‘support-surrounding rock"mechanical models of support topple and support slip were established in this paper. On the basis, the influencing factors of support stability were analyzed and the technical measures of controlling support and surrounding rock stability were put forward. Then the loose particles simulation experiment was conducted to analyze the impacts of caving directions and methods on the top-coal recovery in large dip angle fully-mechanized caving face. Finally, the ‘‘upward sequence and double-openings doublerounds" caving technology was determined. The research results are of great scientific significance and practical values to improve large dip thick seam mining technology.

Characteristics of Gas Emission at Super-Length Fully-Mechanized Top Coal Caving Face

Characteristics of gas emission at the K8206 working face in the Third mine of the Yangquan Coal Group were investigated. The effects of strata movement,advancing velocity of working face,production capacity of working face and gas extraction capability of strike high-level entry on gas emission at K8206 working face were analyzed. A regression equation,reflecting the relationship between relative gas emission rate and the production capacity of work-ing faces,was established. Another regression equation showing the relationship between the gas emission rate from adjacent layers when the working face was advancing for one metre and advancing velocity was derived. It can be con-cluded that,1) the amount of gas emitted at the K8206 working face is far greater than that of ordinary top coal caving faces with a dip length of 180-190 m; 2) the dynamic process of gas emission from adjacent layers during the initial mining stage is controlled by the movement of key strata; 3) the amount of gas emitted that needs to be forced out by air is greatly affected by the capability of gas extraction; 4) when the advancing velocity is between 3.5-5.5 m/d or when the output is up to 8-12 kt/d,the gas emission from adjacent layers is almost constant.

Waste-filling in fully-mechanized coal mining and its application

A fully-mechanized coal mining (FMCM) technology capable of filling up the goaf with wastes (including solid wastes) is described. Industrial tests have proved that by using this technology not only can waste be re-used but also coal resources can be exploited with a higher recovery rate without removing buildings located over the working faces. Two special devices, a hydraulic support and a scraper conveyor, run side-by-side on the same working face to simultaneously realize mining and filling. These are described in detail. The tests allow analysis of rock pressure and ground subsidence when backfilling techniques are employed. These values are compared to those from mining without using backfilling techniques, under the same geological conditions. The concept of equivalent mining height is proposed based on theoretical analysis of rock pressure and ground subsidence. The upper limits of the rock pressure and ground subsidence can be estimated in backfilling mining using this concept along with traditional engineering formulae.

Patterns governing distribution of surrounding-rock stress and strata behaviors of fully-mechanized caving faces

By employing numerical modeling, similar material simulation and comprehen-sive field observation, investigations were made and patterns were obtained governing surrounding-rock stress distribution and strata behaviors. It shows that patterns governing displacement of FMC roadway surrounding rocks and those governing deformation of supports are basically the same along the strike, but the displacements vary greatly. The front stresses affect greater areas than the lateral stresses and their limit widths of equilib-rium zones and K are almost similar. The stress transmits very deep. Our findings offer scientific basis on which to determine parameters for coal pillar retaining and for roadway out-laying, thus increasing the recovery ratio and improving the maintenance of roadway.

Analysis of Noise at Coal Face by Fully-Mechanized Coal Winning Technology

The noise level of coal face by full-mechanized coal winning technology was measured in a coal mine. And then it was analyzed and evaluated using environment science, ergonomics and fussy mathematics analysis. Basis of the statistics and analysis of the measured noise level some measures, such as applying the new materials and improving the construction of the equipment, were carried out. The resuts show that they can reduce the noise level, improve the working environment and enhance the work efficiency.

Study on gob-side entry retaining in fully-mechanized longwall with top-coal caving and its application

Based on the engineering background of gob-side entry retaining in fully-mechanized longwall with top coal caving(GER-FLTC) on N2105 working face of Yuwu coal mine, by adopting the methods of theoretical analysis and numerical calculation, the control techniques of surrounding rocks in GER-FLTC working face are studied in this paper. The two main difficulties of stability of surrounding rocks at gob-side retained entry in fully-mechanized longwall working face are the stability control of top coal and control of large deformation of GER-FLTC working face. Interaction mechanical model between roofing and roadside backfilling in GER-FLTC is established and the equations for the calculation of roof-cutting resistance of roadside backfilling are derived. Results of numerical calculation show that the damage zones of top coal can be categorized into the delaminating zone of top coal above the backfilling, tensile damage zone of top coal above the retained roadway and shear damage zone of the upper rib of the solid coal. Stability control of top coal is the critical part to success of GER-FLTC. With consideration of large deformation of surrounding rocks of gob-side retained entry in fully-mechanized longwall, the support technique of‘‘roofing control and wall strengthening'' is proposed where high strength and highly prestressed anchor rods and diagonal tensile anchor cables support are used for top coal, high strength and highly prestressed yielding anchor rod support is used for solid coal and roadside prestressed load-carrying backfilling is constructed by high-water material, in order to maintain the integrity of the top coal, transfer load, high resistance yielding load-carrying of solid coal, roof-cutting of roadside backfilling and support,and to achieve GER-FLTC. Results from this study are successfully applied in engineering practice.

SAFETY PROBLEMS IN FULLY-MECHANIZED TOP-COAL CAVING LONGWALL FACES

The thick-san top-ctal catrig technology has been in use in China for over a decade,and has given rise to siguscant economic efficiendes. Eftorts in reeent years to extend its applica tion to more complex mining conditions, mostly high-gas seams , with or without proneness ofspontaneous combustion. have brought about new safety problems This paper will highlight thefcatures and problems retared with thick-seam top-coal caving systems, compared with conventionai, fully-mecbanized longwall systems , particularly issues retated to methane, spontaneous combustion and dust,and disam the methods and measures to ded with them.

Mechanical analysis on deformation of surrounding rock with road-in packing of gob-side entry retaining in fully-mechanized sub-level caving face

Based on the movement regularity of surrounding rock with road-in packing of gob-side entry retaining in fully-mechanized sub-level caving face(RPGERFCF),the me- chanical model of its surrounding rock was established and the calculating formulas of the deformation of the roof,coal wall and filling body were attained.By the mechanical analy- sis to the deformation of the surrounding rock of RPGERFCF,the major factors influencing the deformation of the surrounding rock were found out and the technologic approaches reduced the deformation and enhanced the stability of the surrounding rock were put for- ward.Consequently,the scientific bases were provided for the stability control of the sur- rounding rock of RPGERFCF.

Research on the feasibility of storage and estimation model of storage capacity of CO_(2)in fissures of coal mine old goaf

The concept of the carbon cycle in the old goaf of a coal mine based on CO_(2)utilization and storage was put forward adhering to the principle of low-carbon development,utilization of space resources in old goafs,and associated gas resources development.Firstly,the evolution characteristics of overburden fissures in the goaf of the case was studied using a two-dimensional physical similarity simulation test,the sealing performance of the caprocks after stabilization was analyzed,and the fissures were counted and classi-fied.Then,the process of gaseous CO_(2)injection in the connected fissure was simulated by Ansys Fluent software,and the migration law and distribution characteristics of CO_(2)under the condition of gaseous CO_(2)injection were analyzed.Finally,the estimation models of free CO_(2)storage capacity in the old goaf were constructed considering the proportion of connected fissure and the effectiveness of CO_(2)injection.The CO_(2)storage capacity in the old goaf of the case coal mine was estimated.The results showed that a caprock group of“hard-thickness low-permeability hard-thickness”was formed after the caprock-fissures system in the goaf of the case tended to be stable vertically.The connected fissure,occlude cracks,and micro-fractures in the goaf accounted for 85.5%,8.5%,and 6%of the total fissures,respectively.Gaseous CO_(2)first migrated to the bottom of the connected fissure after CO_(2)was injected into the goaf,then spread horizontally along the bottom of the connected fissure after reaching the bottom,and finally spread longitudinally after filling the bottom of the entire connected fissure.The theoretical and effective storage capacities of free CO_(2)at normal temperature and pressure in the old goaf of the case were 9757 and 7477 t,respectively.The effective storage capacity of free CO_(2)at normal temperature and pressure in the old goaf after all minefield mined was 193404 t.The research can provide some reference for the coal mining industry to help the goal of“carbon peaking and carbon neutrality”.

Algorithm for cavity flow in a new-born goaf and experimental verification

Prevention and control measures of spontaneous combustion of coal and gas accumulation in a goaf require an accurate description of its gas flow state.However,the commonly used fluid dynamics in porous media is not suitable for the new-born goaf with fracture cavity combination,multi-scale,and large blocks.In this study,we propose a cavity flow algorithm to accurately describe the gas flow state in the new-born goaf.The genetic algorithm(GA)is used to randomly generate the binary matrix of a goaf caving shape.The difference between the gas flow state calculated by the lattice Boltzmann method(LBM)and the measured data at the boundary or internal measuring points of the real goaf is taken as the GA fitness value,and the real goaf caving shape and the gas flow state are quickly addressed by GA.The experimental model of new-born goaf is established,and the laser Doppler anemometry(LDA)experiment is carried out.The results show that the Jaccard similarity coefficient between the reconstructed caving shape and the real caving shape is 0.7473,the mean square error between the calculated wind speed and the LDA-measured value is 0.0244,and the R2 coefficient is 0.8986,which verify the feasibility of the algorithm.

Reliability Analysis of Production System of Fully-Mechanized Face Based on Output Statistic

Production system of fully-mechanized face is a complicated system composed of human, machine and environment, meantime influenced by various random factors. Analyzing the reliability of system needs plentiful data by means of system faults statistic. Based on the viewpoint that shift output of fully-mechanized face is the result of various random factors’ synthetical influence, the process of how to analyze its reliability was deduced by using probability theory, symbolic statistics theory and systematic reliability theory combined with the concrete case study in this paper. And it has been proved that this method is feasible and valuable.

Study on safe thickness of overlying thin bedrock in fully-mechanized top-coal caving face with thick coal seam

To prevent support crush, the overlying strata safe thickness and its influential elements were studied by the adoption of theoretical analysis, numerical simulation and in-situ measurement. According to the production and geological condition of first face in Sima coal mine, the results indicate that the clay contains large permissible bearing ability and has better arching force. After mining destruction, stable structure is formed in bedrock to ensure face safety. The clay thickness ＆ bedrock thickness are the key influential elements to stable structure. The minimal bedrock thickness is about 40 m to ensure safe mining under loose surface soil condition. When surface soil contains mainly thick clay, it forms steady structure with the composition of thin bedrock, so that it can reduce minimal thickness of bedrock and to ensure safe mining. When clay thickness is 40 m, minimal bedrock thickness is 20 m. When clay thickness is 30 m, minimal bedrock thickness is 30 m. Bearing pressure peak ranges from 5 to 15 m in the front face under thin bedrock condition. The bearing pressure distribution range is 15 m. Main roof break distance is small, and initial weighting of main roof is not distinctive, while first periodic weighting of main roof is quite distinctive.

Analysis and control of hydraulic support stability in fully-mechanized longwall face to the dip with great mining height

The working condition of the hydraulic support in working face can be divided into three kinds of situations in the following： roof fall and col,lapse with cavity, advancing support and supporting. Took single support with four-pole in Iongwall face to the dip as research object, control method was studied to avoid support instability in three situations mentioned above. Based on these researches, the major factors of influencing on support stability and its controlling measures were put forward. According to specific conditions of working face 1215（3）, which is fully-mechanized and Iongwall face to the dip with great mining height in Zhangji Coal Mine, Huainan Mining Group, the effective measures was taken to control supports stability..

Analysis on distribution law of the abutment pressure of the integrated coal beside the road-in packing for gob-side entry retaining in fully-mechanized caving face

The three-dimensional damage constitutive relationship of coal is established and distribution law of the abutment pressure of the integrated coal beside the road-in packing for gob-side entry retaining in fully-mechanized caving face under the effect of given deformation of the main roof is analyzed by the damage mechanics theory. And the relationship between distribution of the abutment pressure and thickness of coal seam is explored. The presented result is of great theoretical significance and practical value to the study on stability control of the surrounding rock of road-in packing for gob-side entry retaining in fully-mechanized caving face.

Effect of periodic wide atmospheric pressure change on CO emission in closed goaf

Atmospheric pressure fuctuation is one of the most important factors afecting the climate environment and gas emission in the fre area.To obtain the infuence rule of the surface atmospheric pressure change on the gas sampling and abnormal emission in the mine closed goaf,the No.1 coal mine in Dananhu was taken as the research object.Using Fourier transform and Fisher harmonic analysis and other statistical methods,the infuence of the periodic variation of atmospheric pressure on the gas leakage and outfow in the closed goaf was studied.The results showed that there were three atmospheric pressure periods of 15.2 d,1 d and 182.2 d,and the probability was greater than 95%.The time period with the highest number of atmospheric pressure peaks was 7:00–8:00,which accounted for 20.2%of total occurrence number in a day.And the time periods with the highest number of atmospheric pressure trough were 2:00,15:00 and 16:00,accounting for 27.4%.The peak-to-trough transition time was mainly concentrated around 6 h,and the diurnal variation curve of atmospheric pressure was mainly bimodal.The atmospheric pressure change rate was mostly concentrated in 10–50 Pa/h.It was determined that the distance that the gas sampling pipe was pre-laid into the inner side of the closed wall should be greater than 44.4 m,and the CO concentration and atmospheric pressure in the closed goaf were both periodic and negative with atmospheric pressure.The research results have important guiding signifcance for the monitoring,early warning and environmental protection of the goaf.

基于静力水准的采空区地表变形监测及误差分析

目前,采空区上方的地表沉降变形监测主要采用人工水准仪测量,该方法效率低、成本高、周期长,且无法实现自动化实时监测。为解决上述问题,引入静力水准自动化监测技术,在分析静力水准自动化监测工作原理及监测系统构成的基础上,对其可靠性、误差来源及消除方法进行了深入探讨,最后结合条带采空区上方地表监测实例从监测方案、测点布置、数据分析等多个角度进行了系统研究。研究结果表明:该技术能够满足条带采空区上方地表沉降变形自动化监测的要求,可为相关监测工作提供技术支撑。

基于层次分析法与频率比模型的采空塌陷危险性评价

采空塌陷危险性评价是编制地质灾害防治规划、开展地质灾害防治与监测预警工作的重要依据。本文采用层次分析法与频率比模型相结合构建了采空塌陷危险性评价模型(AHP-PF组合模型)。以沈阳市蒲河-清水矿区为例,考虑了地质条件、地表特征、开采条件等3方面影响因素,选取了第四纪覆盖类型、第四纪松散层厚度、地质构造复杂程度、可采煤层顶板强度指标、煤层倾角、地表沉陷速率、采深采厚比、采空区叠置层数等8个评价指标,利用AHP-PF组合模型计算各指标权重及频率比,最后进行采空塌陷危险性分区。评价结果表明,采空塌陷危险性高区主要集中在采深采厚比小、沉陷速率大及目前仍在开采的区域,该区域是地质灾害防治、搬迁避让的重点区域。

采空区场地高速铁路路基动力响应离散元数值模拟分析

目的高速铁路穿越采空区场地存在重大安全隐患,为探讨采空区场地高速铁路路基的动力响应规律,方法利用3DEC离散元软件建立17组采空区场地高速铁路路基数值模型,分析不同列车荷载作用下路基内部的沉降变形和动应力分布规律,对比分析无砟轨道和有砟轨道路基内部动力响应的分布差异,分析采空区开采宽度、厚度对动力响应分布规律的影响。结果与无砟轨道相比,有砟轨道路基内部的动应力幅值明显更高,但其动应力的衰减速率也更高;动应力、动位移的时程曲线沿着路基深度方向出现不断增大的相位差;路基内部动位移幅值随着荷载作用时间增加而逐渐增大,但增大的速度不断降低,动应力幅值基本保持不变;动应力、动位移幅值与列车轴重存在明显的线性关系,随着轴重增加而线性增大;采空区开采宽度、厚度越大,列车荷载造成的动位移幅值也越大,但当开采宽度大于一定数值后,动位移幅值反而出现减小趋势。结论列车荷载、路基轨道类型和采空区场地的差异都会对路基内部的动力响应分布情况产生影响,研究结果可为采空区场地高速铁路的安全运行提供理论参考。