Transfer matrix method for free and forced vibrations of multi-level functionally graded material stepped beams with different boundary conditions

Functionally graded materials(FGMs)are a novel class of composite materials that have attracted significant attention in the field of engineering due to their unique mechanical properties.This study aims to explore the dynamic behaviors of an FGM stepped beam with different boundary conditions based on an efficient solving method.Under the assumptions of the Euler-Bernoulli beam theory,the governing differential equations of an individual FGM beam are derived with Hamilton’s principle and decoupled via the separation-of-variable approach.Then,the free and forced vibrations of the FGM stepped beam are solved with the transfer matrix method(TMM).Two models,i.e.,a three-level FGM stepped beam and a five-level FGM stepped beam,are considered,and their natural frequencies and mode shapes are presented.To demonstrate the validity of the method in this paper,the simulation results by ABAQUS are also given.On this basis,the detailed parametric analyses on the frequencies and dynamic responses of the three-level FGM stepped beam are carried out.The results show the accuracy and efficiency of the TMM.

Sound Transmission Loss Analysis of a Double Plate-Acoustic Cavity Coupling System with In-Plane Functionally Graded Materials

In this paper, the isogeometric analysis (IGA) is employed to develop an acoustic radiation model for a double plate-acoustic cavity coupling system, with a focus on analyzing the sound transmission loss (STL). The functionally graded (FG) plate exhibits a different material properties in-plane, and the power-law rule is adopted as the governing principle for material mixing. To validate the harmonic response and demonstrate the accuracy and convergence of the isogeometric modeling, ANASYS is utilized to compare with numerical examples. A plane wave serves as the acoustic excitation, and the Rayleigh integral is applied to discretize the radiated plate. The STL results are compared with the literature, confirming the reliability of the coupling system. Finally, the investigation is conducted to study impact of cavity depth and power-law parameter on the STL.

Review of functionally graded materials processed by additive manufacturing

Additive manufacturing(AM)technology makes parts through layer-by-layer deposition,which can regulate the microstructure and properties of different parts of a single part well.It provides a new idea for the preparation of functionally gradient materials(FGM),and has become a research hotspot at present.By referring to and analyzing the recent research achievements in the additive manufacturing tech-nology of FGM,the latest research progress at domestic and abroad from four aspects were summaried:selective laser melting additive man-ufacturing,electron beam additive manufacturing,arc additive manufacturing,path planning,and material texture.Moreover,the existing problems in the research are pointed out,and the future research direction and focus are prospected.

Complete solutions for elastic fields induced by point load vector in functionally graded material model with transverse isotropy

The paper develops and examines the complete solutions for the elastic field induced by the point load vector in a general functionally graded material(FGM)model with transverse isotropy.The FGMs are approximated with n-layered materials.Each of the n-layered materials is homogeneous and transversely isotropic.The complete solutions of the displacement and stress fields are explicitly expressed in the forms of fifteen classical Hankel transform integrals with ten kernel functions.The ten kernel functions are explicitly expressed in the forms of backward transfer matrices and have clear mathematical properties.The singular terms of the complete solutions are analytically isolated and expressed in exact closed forms in terms of elementary harmonic functions.Numerical results show that the computation of the complete solutions can be achieved with high accuracy and efficiency.

Optimum Weight Design of Functionally Graded Material Gears

Traditional gear weight optimization methods consider gear tooth number, module, face width or other dimension parameters of gear as design variables. However, due to the complicated form and geometric features peculiar to the gear, there will be large amounts of design parameters in gear design, and the influences of gear parameters changing on gear trains, transmission system and the whole equipment have to be taken into account, which increases the complexity of optimization problem. This paper puts forward to apply functionally graded materials（FGMs） to gears and then conduct the optimization. According to the force situation of gears, the material distribution form of FGM gears is determined. Then based on the performance parameters analysis of FGMs and the practical working demands for gears, a multi-objective optimization model is formed. Finally by using the goal driven optimization（GDO） method, the optimal material distribution is achieved, which makes gear weight and the maximum deformation be minimum and the maximum bending stress do not exceed the allowable stress. As an example, the applying of FGM to automotive transmission gear is conducted to illustrate the optimization design process and the result shows that under the condition of keeping the normal working performance of gear, the method achieves in greatly reducing the gear weight. This research proposes a FGM gears design method that is able to largely reduce the weight of gears by optimizing the microscopic material parameters instead of changing the macroscopic dimension parameters of gears, which reduces the complexity of gear weight optimization problem.

Pure bending of simply supported circular plate of transversely isotropic functionally graded material

This paper considers the pure bending problem of simply supported transversely isotropic circular plates with elastic compliance coefficients being arbitrary functions of the thickness coordinate. First, the partial differential equation, which is satisfied by the stress functions for the axisymmetric deformation problem is derived. Then, stress functions are obtained by proper manipulation. The analytical expressions of axial force, bending moment and displacements are then deduced through integration. And then, stress functions are employed to solve problems of transversely isotropic functionally graded circular plate, with the integral constants completely determined from boundary conditions. An elasticity solution for pure bending problem, which coincides with the available solution when degenerated into the elasticity solutions for homogenous circular plate, is thus obtained. A numerical example is finally presented to show the effect of material inhomogeneity on the elastic field in a simply supported circular plate of transversely isotropic functionally graded material (FGM).

Free vibration of functionally graded material beams with surface-bonded piezoelectric layers in thermal environment

Free vibration of statically thermal postbuckled functionally graded material （FGM） beams with surface-bonded piezoelectric layers subject to both temperature rise and voltage is studied. By accurately considering the axial extension and based on the Euler-Bernoulli beam theory, geometrically nonlinear dynamic governing equations for FGM beams with surface-bonded piezoelectric layers subject to thermo-electro- mechanical loadings are formulated. It is assumed that the material properties of the middle FGM layer vary continuously as a power law function of the thickness coordinate, and the piezoelectric layers are isotropic and homogenous. By assuming that the amplitude of the beam vibration is small and its response is harmonic, the above mentioned non-linear partial differential equations are reduced to two sets of coupled ordinary differential equations. One is for the postbuckling, and the other is for the linear vibration of the beam superimposed upon the postbuckled configuration. Using a shooting method to solve the two sets of ordinary differential equations with fixed-fixed boundary conditions numerically, the response of postbuckling and free vibration in the vicinity of the postbuckled configuration of the beam with fixed-fixed ends and subject to transversely nonuniform heating and uniform electric field is obtained. Thermo-electric postbuckling equilibrium paths and characteristic curves of the first three natural frequencies versus the temperature, the electricity, and the material gradient parameters are plotted. It is found that the three lowest frequencies of the prebuckled beam decrease with the increase of the temperature, but those of a buckled beam increase monotonically with the temperature rise. The results also show that the tensional force produced in the piezoelectric layers by the voltage can efficiently increase the critical buckling temperature and the natural frequency.

The nonlocal solution of two parallel cracks in functionally graded materials subjected to harmonic anti-plane shear waves

In this paper, the dynamic interaction of two parallel cracks in functionally graded materials （FGMs） is investigated by means of the non-local theory. To make the analysis tractable, the shear modulus and the material density are assumed to vary exponentially with the coordinate vertical to the crack. To reduce mathematical difficulties, a one-dimensional non-local kernel is used instead of a twodimensional one for the dynamic problem to obtain stress fields near the crack tips. By use of the Fourier transform, the problem can be solved with the help of two pairs of dual integral equations, in which the unknown variables are the jumps of displacements across the crack surfaces. To solve the dual integral equations, the jumps of displacements across the crack surfaces are expanded in a series of Jacobi polynomials. Unlike the classical elasticity solutions, it is found that no stress singularity is present at the crack tips. The non-local elastic solutions yield a finite hoop stress at the crack tips. The present result provides theoretical references helpful for evaluating relevant strength and preventing material failure of FGMs with initial cracks. The magnitude of the finite stress field depends on relevant parameters, such as the crack length, the distance between two parallel cracks, the parameter describing the FGMs, the frequency of the incident waves and the lattice parameter of materials.

Free vibration analysis of functionally graded material beams based on Levinson beam theory

Free vibration response of functionally graded material （FGM） beams is studied based on the Levinson beam theory （LBT）. Equations of motion of an FGM beam are derived by directly integrating the stress-form equations of elasticity along the beam depth with the inertial resultant forces related to the included coupling and higherorder shear strain. Assuming harmonic response, governing equations of the free vibration of the FGM beam are reduced to a standard system of second-order ordinary differential equations associated with boundary conditions in terms of shape functions related to axial and transverse displacements and the rotational angle. By a shooting method to solve the two-point boundary value problem of the three coupled ordinary differential equations, free vibration response of thick FGM beams is obtained numerically. Particularly, for a beam with simply supported edges, the natural frequency of an FGM Levinson beam is analytically derived in terms of the natural frequency of a corresponding homogenous Euler-Bernoulli beam. As the material properties are assumed to vary through the depth according to the power-law functions, the numerical results of frequencies are presented to examine the effects of the material gradient parameter, the length-to-depth ratio, and the boundary conditions on the vibration response.

Optimization design and residual thermal stress analysis of PDC functionally graded materials

The distribution of thermal stresses in functionally graded polycrystalline diamond compact (PDC) and in single coating of PDC are analyzed respectively by thermo-mechanical finite element analysis (FEA). It is shown that they each have a remarkable stress concentration at the edge of the interfaces. The diamond coatings usually suffer premature failure because of spallation, distortion or defects such as cracks near the interface due to these excessive residual stresses. Results showed that the axial tensile stress in FGM coating is reduced from 840 MPa to 229 MPa compared with single coating, and that the shear stress is reduced from 671 MPa to 471 MPa. Therefore, the single coating is more prone to spallation and cracking than the FGM coating. The effects of the volume compositional distribution factor (n) and the number of the graded layers (L) on the thermal stresses in FGM coating are also discussed respectively. Modelling results showed that the optimum value of the compositional distribution factor is 1.2, and that the best number of the graded layers is 6.

Development of Mathematical Model on Preparation of Functionally Graded Material by Co-sedimentation

From the process of sedimentation the mathematical relationships among deposition Volume and powder properties as well as sedimentation parameters were deduced. Based on the formula a mathematical model was set up and simulated through the computer. At last the validity of mathematical model was supported by the representative experiment on Ti-Mo system FGM prepared by co-sedimentation.

Interface microstructure and mechanical properties of selective laser melted multilayer functionally graded materials

Functionally graded material(FGM)can tailor properties of components such as wear resistance,corrosion resistance,and functionality to enhance the overall performance.The selective laser melting(SLM)additive manufacturing highlights the capability in manufacturing FGMs with a high geometrical complexity and manufacture flexibility.In this work,the 316L/CuSn10/18Ni300/CoCr four-type materials FGMs were fabricated using SLM.The microstructure and properties of the FGMs were investigated to reveal the effects of SLM processing parameters on the defects.A large number of microcracks were found at the 316L/CuSn10 interface,which initiated from the fusion boundary of 316L region and extended along the building direction.The elastic modulus and nano-hardness in the 18Ni300/CoCr fusion zone decreased significantly,less than those in the 18Ni300 region or the CoCr region.The iron and copper elements were well diffused in the 316L/CuSn10 fusion zone,while elements in the CuSn10/18Ni300 and the 18Ni300/CoCr fusion zones showed significantly gradient transitions.Compared with other regions,the width of the CuSn10/18Ni300 interface and the CuSn10 region expand significantly.The mechanisms of materials fusion and crack generation at the 316L/CuSn10 interface were discussed.In addition,FGM structures without macro-crack were built by only altering the deposition subsequence of 316L and CuSn10,which provides a guide for the additive manufacturing of FGM structures.

Nonlocal thermoelastic analysis of a functionally graded material microbeam

In extreme heat transfer environments, functionally graded materials(FGMs)have aroused great concern due to the excellent thermal shock resistance. With the development of micro-scale devices, the size-dependent effect has become an important issue. However, the classical continuum mechanical model fails on the micro-scale due to the influence of the size-dependent effect. Meanwhile, for thermoelastic behaviors limited to small-scale problems, Fourier's heat conduction law cannot explain the thermal wave effect. In order to capture the size-dependent effect and the thermal wave effect, the nonlocal generalized thermoelastic theory for the formulation of an FGM microbeam is adopted in the present work. For numerical validation, the transient responses for a simply supported FGM microbeam heated by the ramp-type heating are considered.The governing equations are formulated and solved by employing the Laplace transform techniques. In the numerical results, the effects of the ramp-heating time parameter, the nonlocal parameter, and the power-law index on the considered physical quantities are presented and discussed in detail.

Natural dynamic characteristics of a circular cylindrical Timoshenko tube made of three-directional functionally graded material

The natural dynamic characteristics of a circular cylindrical tube made of three-directional(3 D)functional graded material(FGM)based on the Timoshenko beam theory are investigated.Hamilton’s principle is utilized to derive the novel motion equations of the tube,considering the interactions among the longitudinal,transverse,and rotation deformations.By dint of the differential quadrature method(DQM),the governing equations are discretized to conduct the analysis of natural dynamic characteristics.The Ritz method,in conjunction with the finite element method(FEM),is introduced to verify the present results.It is found that the asymmetric modes in the tube are controlled by the 3 D FGM,which exhibit more complicated shapes compared with the unidirectional(1 D)and bi-directional(2 D)FGM cases.Numerical examples illustrate the effects of the axial,radial,and circumferential FGM indexes as well as the supported edges on the natural dynamic characteristics in detail.It is notable that the obtained results are beneficial for accurate design of smart structures composed from multi-directional FGM.

High Heat Flux Testing of B_4C/Cu and SiC/Cu Functionally Graded Materials Simulated by Laser and Electron Beam

B4C, SiC and C, Cu functionally graded-materials (FGMs) have been developed by plasma spraying and hot pressing. Their high-heat flux properties have been investigated by high energy laser and electron beam for the simulation of plasma disruption process of the future fusion reactors, And a study on eroded products of B4C/Cu FGM under transient thermal load of electron beam was performed. In the experiment, SEM and EDS analysis indicated that B4C and SiC were decomposed, carbon was preferentially evaporated under high thermal load, and a part of Si and Cu were melted, in addition, the splash of melted metal and the particle emission of brittle destruction were also found. Different erosive behaviors of carbon-based materials (CBMs) caused by laser and electron beam were also discussed.

Thermoelastic vibration analysis of micro-scale functionally graded material fluid-conveying pipes in elastic medium

Micro-scale functionally graded material(FGM)pipes conveying fluid have many significant applications in engineering fields.In this work,the thermoelastic vibration of FGM fluid-conveying tubes in elastic medium is studied.Based on modified couple stress theory and Hamilton’s principle,the governing equation and boundary conditions are obtained.The differential quadrature method(DQM)is applied to investigating the thermoelastic vibration of the FGM pipes.The effect of temperature variation,scale effect of the microtubule,micro-fluid effect,material properties,elastic coefficient of elastic medium and outer radius on thermoelastic vibration of the FGM pipes conveying fluid are studied.The results show that in the condition of considering the scale effect and micro-fluid of the microtubule,the critical dimensionless velocity of the system is higher than that of the system which calculated using classical macroscopic model.The results also show that the variations of temperature,material properties,elastic coefficient and outer radius have significant influences on the first-order dimensionless natural frequency.

3D analytical solution for a rotating transversely isotropic annular plate of functionally graded materials

The analytical solution for an annular plate rotating at a constant angular velocity is derived by means of direct displacement method from the elasticity equations for axisymmetric problems of functionally graded transversely isotropic media. The displacement components are assumed as a linear combination of certain explicit functions of the radial coordinate, with seven undetermined coefficients being functions of the axial coordinate z. Seven equations governing these z-dependent functions are derived and solved by a progressive integrating scheme. The present solution can be degenerated into the solution of a rotating isotropic functionally graded annular plate. The solution also can be degenerated into that for transversely isotropic or isotropic homogeneous materials. Finally, a special case is considered and the effect of the material gradient index on the elastic field is illustrated numerically.

Homogenized and classical expressions for static bending solutions for functionally graded material Levinson beams

The exact relationship between the bending solutions of functionally graded material （FGM） beams based on the Levinson beam theory and those of the correspond- ing homogenous beams based on the classical beam theory is presented for the material properties of the FGM beams changing continuously in the thickness direction. The de- flection, the rotational angle, the bending moment, and the shear force of FGM Levinson beams （FGMLBs） are given analytically in terms of the deflection of the reference ho- mogenous Euler-Bernoulli beams （HEBBs） with the same loading, geometry, and end supports. Consequently, the solution of the bending of non-homogenous Levinson beams can be simplified to the calculation of transition coefficients, which can be easily deter- mined by variation of the gradient of material properties and the geometry of beams. This is because the classical beam theory solutions of homogenous beams can be eas- ily determined or are available in the textbook of material strength under a variety of boundary conditions. As examples, for different end constraints, particular solutions are given for the FGMLBs under specified loadings to illustrate validity of this approach. These analytical solutions can be used as benchmarks to check numerical results in the investigation of static bending of FGM beams based on higher-order shear deformation theories.

Buckling analysis of functionally graded material(FGM) sandwich truncated conical shells reinforced by FGM stiffeners filled inside by elastic foundations

An analytical solution for buckling of an eccentrically stiffened sandwich truncated conical shell is investigated. The shell consists of two functionally graded material （FGM） coating layers and a core layer which are metal or ceramic subjected to an axial compressive load and an external uniform pressure. Shells are reinforced by stringers and rings, in which the material properties of shells and stiffeners are graded in the thickness direction following a general sigmoid law distribution. Two models of coated shell-stiffener arrangements are investigated. The change of the spacing between stringers in the meridional direction is taken into account. A couple set of three-variable- coefficient partial differential equations in terms of displacement components are solved by the Galerkin method. A closed-form expression for determining the buckling load is obtained. The numerical examples are presented and compared with previous works.

Fabrication and Microstructure of W/Cu Functionally Graded Material

W/Cu functionally gradient material (FGM) has excellent mechanical properties since it can effectively relax interlayer thermal stresses caused by the mismatch between their thermal expansion coefficients. W/Cu FGM combines the advantages of tungsten such as high melting point and service strength, with heat conductivity and plasticity of copper at room temperature. Thus it demonstrates satisfactory heat corrosion and thermal shock resistance and will be a promising candidate as divertor component in thermonuclear device. Owing to the dramatic difference of melting point between tungsten and copper, conventional processes meet great difficulties in fabricating this kind of FGMs. A new approach termed graded sintering under ultra-high pressure (GSUHP) is proposed, with which a near 96% relative density of W/Cu FGM that contains a full distribution spectrum (0-100%W) has been successfully fabricated. Suitable amount of transition metals (such as nickel, zirconium, vanadium) is employed as additives to activate tungsten's sintering, enhance phase wettability and bonding strength between W and Cu. Densification effects of different layer of FGM were investigated. Microstructure morphology and interface elements distribution were observed and analyzed. The thermal shock performance of W/Cu FGM was also preliminarily tested.