Approximately 450 million tons of plastic and agricultural waste are produced each year in the world. Only a small portion of this plastic waste is recycled, and a small portion of this agricultural waste is used as f...Approximately 450 million tons of plastic and agricultural waste are produced each year in the world. Only a small portion of this plastic waste is recycled, and a small portion of this agricultural waste is used as fuel or fertilizer, and the rest of this waste is left in the environment or is burned, resulting in environmental and air pollution. For proper disposal, plastic and agricultural waste can be used in the manufacture of composites as raw materials. In this study, we had evaluated the use of bean pod powder (BPp) was used as natural reinforcing filler in recycled polypropylene (rPP) based composites. BPp/rPP composite filaments were developed using the extrusion method and the samples were printed by Fused Filament Fabrication (FFF). Composites with rPP matrix containing different weight fractions of BPp (5%, 10% and 15%) were fabricated to observe and compare the mechanical properties (tensile, flexural, and compressive strength) of the filament composites. In addition, the filament surface was analyzed for roughness and particle size of bean pod powder. The results established that BPp/rPP composites exhibited better tensile, flexural, and compressive strength than rPP and pure PP. By adding 5 wt% BPp, the tensile strength of rPP increased from 20.4 MPa to 22.8 MPa. The highest flexural strength (15.05 MPa) was obtained at 5 wt% BPp among all composites and the highest compressive strength (24.5 MPa), was obtained at 10 wt% BPp. Therefore, it can be concluded that by carefully selecting the ratio of BPp to bean pod powder, it is therefore possible to positively influence the mechanical properties of the resulting composite.展开更多
High-density poly-ethylene (HDPE) is a nonbiodegradable recyclable plastic which is widely utilized in single use packaging applications. Consequently, it constitutes a significant amount of plastic waste found in lan...High-density poly-ethylene (HDPE) is a nonbiodegradable recyclable plastic which is widely utilized in single use packaging applications. Consequently, it constitutes a significant amount of plastic waste found in landfills. From literature, it has been shown that parts produced using composites of HDPE with carbohydrate-based polymers, such as thermoplastic starch (TPS), experience mechanical degradation through hydrolytic degradation process. The possible utilization of recycled-HDPE (rHDPE) and TPS composite in nonconventional manufacturing processes such as Fused filament fabrication (FFF) has however not been explored. This study explores the potential application of rHDPE and TPS composites in FFF and optimizes the extrusion process parameters used in rHDPE-TPS filament production process. Taguchi method was utilized to analyze the extrusion process. The extrusion process parameters studied were the spooling speed, extrusion speed and the extrusion temperatures. The response variable studied was the filament diameter. In this research, the maximum TPS content achieved during filament production was 40 wt%. This filament was however challenging to use in FFF printers due to frequent nozzle clogging. Printing was therefore done with filaments that contained 0 - 30 wt% TPS. The experimental results showed that the most significant parameter in extrusion process was the spooling speed, followed by extrusion speed. Extrusion temperature had the least significant influence on the filament diameter. It was observed that increase in TPS content resulted in reduced warping and increased rate of hydrolytic degradation. Mechanical properties of printed parts were investigated and the results showed that increasing TPS content resulted in reduction in tensile strength, reduction in compression strength and increase in stiffness. The findings of this research provide valuable insights to plastic recycling industries and researchers regarding the utilization of recycled HDPE and TPS composites as substitute materials in FFF.展开更多
An intense supercontinuum(SC) in the near-ultraviolet range is generated from filamentation by focusing a 400-nm laser into fused silica with a microlens array(MLA). The spectrum of the SC is shown to be sensitive...An intense supercontinuum(SC) in the near-ultraviolet range is generated from filamentation by focusing a 400-nm laser into fused silica with a microlens array(MLA). The spectrum of the SC is shown to be sensitive to the distance between the MLA and fused silica. In our optimal conditions, the near-ultraviolet SC can cover a range of 350-600 nm,where a bandwidth of approximately 55 nm above the 1μJ/nm spectral energy density and 20 nm bandwidth with tens ofμJ/nm are achieved. In addition, the energy conversion efficiency of the 400 nm laser for SC generation is further analyzed.A maximum conversion efficiency of 66% is obtained when the entrance face of fused silica is set around the focus of the MLA.展开更多
In recent years, additive manufacturing (AM), known as “3D printing”, has experienced exceptional growth thanks to the development of mechatronics and materials science. Fused filament deposition (FDM) manufacturing...In recent years, additive manufacturing (AM), known as “3D printing”, has experienced exceptional growth thanks to the development of mechatronics and materials science. Fused filament deposition (FDM) manufacturing is the most widely used technique in the field of AM, due to low operating and material costs. However, the materials commonly used for this technology are virgin thermoplastics. It is worth noting a considerable amount of waste exists due to failed print and disposable prototypes. In this regard, using green and sustainable materials is essential to limit the impact on the environment. The recycled, bio-based, and blended recycled materials are therefore a potential approach for 3D printing. In contrast, the lack of understanding of the mechanism of interlayer adhesion and the degradation of materials for FDM printing has posed a major challenge for these green materials. This paper provides an overview of the FDM technique and material requirements for 3D printing filaments. The main objective is to highlight the advantages and disadvantages of using recycled, bio-based, and blended materials based on thermoplastics for 3D printing filaments. In this work, solutions to improve the mechanical properties of 3D printing parts before, during, and after the printing process are pointed out. This paper provides an overview on choosing which materials and solutions depend on the specific application purposes. Moreover, research gaps and opportunities are mentioned in the discussion and conclusions sections of this study.展开更多
Recycled polypropylene filaments for fused filament fabrication were investigated with and without 14 wt% short fibre carbon reinforcements. The microstructure and mechanical properties of the filaments and 3D printed...Recycled polypropylene filaments for fused filament fabrication were investigated with and without 14 wt% short fibre carbon reinforcements. The microstructure and mechanical properties of the filaments and 3D printed specimens were characterized using scanning electron microscopy and standard tensile testing. It was observed that recycled polypropylene filaments with 14 wt% short carbon fibre reinforcement contained pores that were dispersed throughout the microstructure of the filament. A two-stage filament extrusion process was observed to improve the spatial distribution of carbon fibre reinforcement but did not reduce the pores. Recycled polypropylene filaments without reinforcement extruded at high screw speeds above 20 rpm contained a centreline cavity but no spatially distributed pores. However, this cavity is eliminated when extrusion is carried out at screw speeds below 20 rpm. For 3D printed specimens, interlayer cavities were observed larger for specimens printed from 14 wt% carbon fibre reinforced recycled polypropylene than those printed from unreinforced filaments. The values of tensile strength for the filaments were 21.82</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 24.22</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa, which reduced to 19.72</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 22.70</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa, respectively, for 3D printed samples using the filaments. Likewise, the young’s modulus of the filaments was 1208.6</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 1412.7</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa, which reduced to 961.5</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 1352.3</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa, respectively, for the 3D printed samples. The percentage elongation at failure for the recycled polypropylene filament was 9.83% but reduced to 3.84% for the samples printed with 14 wt% carbon fiber reinforced polypropylene filaments whose elongation to failure was 6.58%. The SEM observations on the fractured tensile test samples showed interlayer gaps between the printed and the adjacent raster layers. These gaps accounted for the reduction in the mechanical properties of the printed parts.展开更多
文摘Approximately 450 million tons of plastic and agricultural waste are produced each year in the world. Only a small portion of this plastic waste is recycled, and a small portion of this agricultural waste is used as fuel or fertilizer, and the rest of this waste is left in the environment or is burned, resulting in environmental and air pollution. For proper disposal, plastic and agricultural waste can be used in the manufacture of composites as raw materials. In this study, we had evaluated the use of bean pod powder (BPp) was used as natural reinforcing filler in recycled polypropylene (rPP) based composites. BPp/rPP composite filaments were developed using the extrusion method and the samples were printed by Fused Filament Fabrication (FFF). Composites with rPP matrix containing different weight fractions of BPp (5%, 10% and 15%) were fabricated to observe and compare the mechanical properties (tensile, flexural, and compressive strength) of the filament composites. In addition, the filament surface was analyzed for roughness and particle size of bean pod powder. The results established that BPp/rPP composites exhibited better tensile, flexural, and compressive strength than rPP and pure PP. By adding 5 wt% BPp, the tensile strength of rPP increased from 20.4 MPa to 22.8 MPa. The highest flexural strength (15.05 MPa) was obtained at 5 wt% BPp among all composites and the highest compressive strength (24.5 MPa), was obtained at 10 wt% BPp. Therefore, it can be concluded that by carefully selecting the ratio of BPp to bean pod powder, it is therefore possible to positively influence the mechanical properties of the resulting composite.
文摘High-density poly-ethylene (HDPE) is a nonbiodegradable recyclable plastic which is widely utilized in single use packaging applications. Consequently, it constitutes a significant amount of plastic waste found in landfills. From literature, it has been shown that parts produced using composites of HDPE with carbohydrate-based polymers, such as thermoplastic starch (TPS), experience mechanical degradation through hydrolytic degradation process. The possible utilization of recycled-HDPE (rHDPE) and TPS composite in nonconventional manufacturing processes such as Fused filament fabrication (FFF) has however not been explored. This study explores the potential application of rHDPE and TPS composites in FFF and optimizes the extrusion process parameters used in rHDPE-TPS filament production process. Taguchi method was utilized to analyze the extrusion process. The extrusion process parameters studied were the spooling speed, extrusion speed and the extrusion temperatures. The response variable studied was the filament diameter. In this research, the maximum TPS content achieved during filament production was 40 wt%. This filament was however challenging to use in FFF printers due to frequent nozzle clogging. Printing was therefore done with filaments that contained 0 - 30 wt% TPS. The experimental results showed that the most significant parameter in extrusion process was the spooling speed, followed by extrusion speed. Extrusion temperature had the least significant influence on the filament diameter. It was observed that increase in TPS content resulted in reduced warping and increased rate of hydrolytic degradation. Mechanical properties of printed parts were investigated and the results showed that increasing TPS content resulted in reduction in tensile strength, reduction in compression strength and increase in stiffness. The findings of this research provide valuable insights to plastic recycling industries and researchers regarding the utilization of recycled HDPE and TPS composites as substitute materials in FFF.
基金Project supported by the National Basic Research Program of China(Grant No.2013CB922404)the National Natural Science Foundation of China(Grant Nos.11274053,11474039,11474040,and 11004240)+1 种基金the Science and Technology Department of Jilin Province,China(Grant No.20170519018JH)the Innovation Fund of Changchun University of Science and Technology,China(Grant No.XJJLG-2016-02)
文摘An intense supercontinuum(SC) in the near-ultraviolet range is generated from filamentation by focusing a 400-nm laser into fused silica with a microlens array(MLA). The spectrum of the SC is shown to be sensitive to the distance between the MLA and fused silica. In our optimal conditions, the near-ultraviolet SC can cover a range of 350-600 nm,where a bandwidth of approximately 55 nm above the 1μJ/nm spectral energy density and 20 nm bandwidth with tens ofμJ/nm are achieved. In addition, the energy conversion efficiency of the 400 nm laser for SC generation is further analyzed.A maximum conversion efficiency of 66% is obtained when the entrance face of fused silica is set around the focus of the MLA.
文摘In recent years, additive manufacturing (AM), known as “3D printing”, has experienced exceptional growth thanks to the development of mechatronics and materials science. Fused filament deposition (FDM) manufacturing is the most widely used technique in the field of AM, due to low operating and material costs. However, the materials commonly used for this technology are virgin thermoplastics. It is worth noting a considerable amount of waste exists due to failed print and disposable prototypes. In this regard, using green and sustainable materials is essential to limit the impact on the environment. The recycled, bio-based, and blended recycled materials are therefore a potential approach for 3D printing. In contrast, the lack of understanding of the mechanism of interlayer adhesion and the degradation of materials for FDM printing has posed a major challenge for these green materials. This paper provides an overview of the FDM technique and material requirements for 3D printing filaments. The main objective is to highlight the advantages and disadvantages of using recycled, bio-based, and blended materials based on thermoplastics for 3D printing filaments. In this work, solutions to improve the mechanical properties of 3D printing parts before, during, and after the printing process are pointed out. This paper provides an overview on choosing which materials and solutions depend on the specific application purposes. Moreover, research gaps and opportunities are mentioned in the discussion and conclusions sections of this study.
文摘Recycled polypropylene filaments for fused filament fabrication were investigated with and without 14 wt% short fibre carbon reinforcements. The microstructure and mechanical properties of the filaments and 3D printed specimens were characterized using scanning electron microscopy and standard tensile testing. It was observed that recycled polypropylene filaments with 14 wt% short carbon fibre reinforcement contained pores that were dispersed throughout the microstructure of the filament. A two-stage filament extrusion process was observed to improve the spatial distribution of carbon fibre reinforcement but did not reduce the pores. Recycled polypropylene filaments without reinforcement extruded at high screw speeds above 20 rpm contained a centreline cavity but no spatially distributed pores. However, this cavity is eliminated when extrusion is carried out at screw speeds below 20 rpm. For 3D printed specimens, interlayer cavities were observed larger for specimens printed from 14 wt% carbon fibre reinforced recycled polypropylene than those printed from unreinforced filaments. The values of tensile strength for the filaments were 21.82</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 24.22</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa, which reduced to 19.72</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 22.70</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa, respectively, for 3D printed samples using the filaments. Likewise, the young’s modulus of the filaments was 1208.6</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 1412.7</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa, which reduced to 961.5</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa and 1352.3</span><span style="font-size:10pt;font-family:""> </span><span style="font-family:Verdana;">MPa, respectively, for the 3D printed samples. The percentage elongation at failure for the recycled polypropylene filament was 9.83% but reduced to 3.84% for the samples printed with 14 wt% carbon fiber reinforced polypropylene filaments whose elongation to failure was 6.58%. The SEM observations on the fractured tensile test samples showed interlayer gaps between the printed and the adjacent raster layers. These gaps accounted for the reduction in the mechanical properties of the printed parts.