Al2O3-SiC-C castables for iron trough with fused magnesia powder （0, 3%, 6%, 9% and 12%） were prepared with brown fused corundum particles （5-3mm, 3-1mm, ≤1mm）, white fused corundum powder （≤0.088mm）, SiC part...Al2O3-SiC-C castables for iron trough with fused magnesia powder （0, 3%, 6%, 9% and 12%） were prepared with brown fused corundum particles （5-3mm, 3-1mm, ≤1mm）, white fused corundum powder （≤0.088mm）, SiC particle （≤1mm） and powder （ ≤0.088mm）, fused magnesia powder （ ≤0. 088mm）, reactive α-Al2O3 micropowder, ultrafine SiO2 , Si powder and sphere pitch as main starting materials and calcium aluminate cement as binder. The specimens were fired at 1100℃ and 1450℃ for 3 h after vibrating moulding, curing, demoulding and drying at 110℃ for 24 h. Bulk density, apparent porosity, linear change rate, modulus of rupture, resistance to blast furnace slag, oxidation resistance, phase composition and microstructure of the specimens were analyzed. The results show that： （1） With fused magnesia addition increasing, apparent porosity increases, while bulk density, modulus of rupture and oxidation resistance decline, slag resistance varies slightly; （2） The main crystal phases in the specimens fired at 1450℃ for 3 h are 3C-SiC, 6H-SiC, corundum, periclase, reaction-synthesized spinel and mullite; the quantity of the formed spinel and mullite increases with the increase of fuzed magnesite addition; （3） Along the corroded side, spinel layer with about 80μm thickness forms at the co- rundum particles boundary.展开更多
Fused materials from ZrO2 stabilized by CaO or MgO, or the combined additive consisting of CaO and MgO are made. With using chemical, petrographic, X-ray phase and electron microscopic researches the main characterist...Fused materials from ZrO2 stabilized by CaO or MgO, or the combined additive consisting of CaO and MgO are made. With using chemical, petrographic, X-ray phase and electron microscopic researches the main characteristics of these materials are determined. It is shown that, the materials of all compositions have low water absorption; they are characterized by equal struc-ture. The materials stabilized by the combined additive consisting of CaO and MgO are presented by generally the cubic phase and a small amount of tetragonal and monoclinic ZrO2 phases. Depending on CaO： MgO ratio in the materials the tetragonal ZrO2 phase settles down in a cubic matrix in the form of separate grains, and sites of net like structure in the form of a ＂woven＂ interlacing （2.9% of CaO and 2. 6% of MgO ）. An influence of the above mentioned fused stabilized ZrO2 materials and quantity of monoclinic zirconia, on the forming of zirconia mix on a phosphate bond and properties of＂ .fired samples is studied. The samples from mix based on ZrO2 stabilized by the combined additive consisting of 2.9% CaO and 2.6% MgO with 20% of monoclinic Zr02 are characterized by the highest properties： after .firing at 1 580 ~C open porosity of 14. 3% - 14. 8%, apparent density of 4. 67 -4. 69 g · cm^-5, cold crushing strength of 62 - 68 MPa, thermal shock resistance （ 1 300℃←→air） of 15 thermal cycles, linear growth of 0. 2%. The manufacturing technology of powders mix-ture for ramming mix based on the new fused material .from ZrO2 stabilized by the combined additive is developed and its production is mastered. From this mixture the large-size, shaped products on the phosphate bond are made at one carbon black production plant, which are installed in the combustion chamber of the carbon black production reactor.展开更多
文摘Al2O3-SiC-C castables for iron trough with fused magnesia powder （0, 3%, 6%, 9% and 12%） were prepared with brown fused corundum particles （5-3mm, 3-1mm, ≤1mm）, white fused corundum powder （≤0.088mm）, SiC particle （≤1mm） and powder （ ≤0.088mm）, fused magnesia powder （ ≤0. 088mm）, reactive α-Al2O3 micropowder, ultrafine SiO2 , Si powder and sphere pitch as main starting materials and calcium aluminate cement as binder. The specimens were fired at 1100℃ and 1450℃ for 3 h after vibrating moulding, curing, demoulding and drying at 110℃ for 24 h. Bulk density, apparent porosity, linear change rate, modulus of rupture, resistance to blast furnace slag, oxidation resistance, phase composition and microstructure of the specimens were analyzed. The results show that： （1） With fused magnesia addition increasing, apparent porosity increases, while bulk density, modulus of rupture and oxidation resistance decline, slag resistance varies slightly; （2） The main crystal phases in the specimens fired at 1450℃ for 3 h are 3C-SiC, 6H-SiC, corundum, periclase, reaction-synthesized spinel and mullite; the quantity of the formed spinel and mullite increases with the increase of fuzed magnesite addition; （3） Along the corroded side, spinel layer with about 80μm thickness forms at the co- rundum particles boundary.
文摘Fused materials from ZrO2 stabilized by CaO or MgO, or the combined additive consisting of CaO and MgO are made. With using chemical, petrographic, X-ray phase and electron microscopic researches the main characteristics of these materials are determined. It is shown that, the materials of all compositions have low water absorption; they are characterized by equal struc-ture. The materials stabilized by the combined additive consisting of CaO and MgO are presented by generally the cubic phase and a small amount of tetragonal and monoclinic ZrO2 phases. Depending on CaO： MgO ratio in the materials the tetragonal ZrO2 phase settles down in a cubic matrix in the form of separate grains, and sites of net like structure in the form of a ＂woven＂ interlacing （2.9% of CaO and 2. 6% of MgO ）. An influence of the above mentioned fused stabilized ZrO2 materials and quantity of monoclinic zirconia, on the forming of zirconia mix on a phosphate bond and properties of＂ .fired samples is studied. The samples from mix based on ZrO2 stabilized by the combined additive consisting of 2.9% CaO and 2.6% MgO with 20% of monoclinic Zr02 are characterized by the highest properties： after .firing at 1 580 ~C open porosity of 14. 3% - 14. 8%, apparent density of 4. 67 -4. 69 g · cm^-5, cold crushing strength of 62 - 68 MPa, thermal shock resistance （ 1 300℃←→air） of 15 thermal cycles, linear growth of 0. 2%. The manufacturing technology of powders mix-ture for ramming mix based on the new fused material .from ZrO2 stabilized by the combined additive is developed and its production is mastered. From this mixture the large-size, shaped products on the phosphate bond are made at one carbon black production plant, which are installed in the combustion chamber of the carbon black production reactor.
