The phosphated hot-dip galvanized(HDG) sheets were post-sealed with sodium molybdate solution to improve the corrosion resistance of phosphate coatings. The morphology,chemical composition and corrosion resistance of ...The phosphated hot-dip galvanized(HDG) sheets were post-sealed with sodium molybdate solution to improve the corrosion resistance of phosphate coatings. The morphology,chemical composition and corrosion resistance of the coatings were investigated using scanning electron microscopy(SEM),energy dispersive spectroscopy(EDS),Tafel polarization measurements and neutral salt spray(NSS) tests,and were compared with those of the single coatings. The results show that post-sealing the phosphated HDG steel with molybdate solution,the pores among the zinc phosphate crystals are sealed with molybdate films containing Zn,P,O and Mo,and the continuous composite coatings are formed. The suppression of both the anodic and the cathodic processes of zinc corrosion on the samples are enhanced significantly. The synergistic corrosion protection effect of the single phosphate coatings and molybdate films for zinc is evident. The corrosion resistance of the composite coatings increases with phosphating time up to 300 s.展开更多
In an aqueous solution of the mixtures of γ-amino propyl triethoxy silane and γ-glycidoxy propyl trimethoxy silane, a composite silane conversion coating was developed on galvanized steel. FESEM （field emission sca...In an aqueous solution of the mixtures of γ-amino propyl triethoxy silane and γ-glycidoxy propyl trimethoxy silane, a composite silane conversion coating was developed on galvanized steel. FESEM （field emission scanning electron microscope）, XPS （X-ray photoelectron spectroscopy）, ATR FTIR （attenuated total reflection Flourier transform infrared spectroscopy） and SST （salt spray test） were used to characterize the obtained composite silane conversion coating and also the coating formation process was studied. The result showed that the surface of the composite silane conversion coating was complete, consecutive and compact. The coating could endure a neutral salt spray test for 72 h without corrosion. The result of salt spray test indicated that the composite silane conversion coating can provide a better corrosion inhibition than the coating which was composed of the single silane. Based on observation and analysis, it was proposed that the formation process of the silane coating on zinc should consist of three steps： the hydrolysis of the silane molecules, silane chemical adsorption and silane crosslinking condensation. The crosslinking reactions took place between ~＇-amino propyl triethoxy and ＂/-glycidoxy propyl trimethoxy silane during the forming process of the coating, and a high crosslinked density interpenetrating structure network was obtained, so the composite silane conversion coating could keep the corrosive substances from the zinc more effectively.展开更多
The cerium conversion coating(CeCC) containing copper and manganese cations was applied to the galvanized steel.The microstructure and the composition of specimen were analyzed by field emission scanning electron micr...The cerium conversion coating(CeCC) containing copper and manganese cations was applied to the galvanized steel.The microstructure and the composition of specimen were analyzed by field emission scanning electron microscopy(FE-SEM) and energy dispersive spectroscopy(EDS).Electrochemical impedance spectroscopy(EIS) and polarization tests were conducted in 3.5 wt% NaCl solution to investigate the coating corrosion resistance.The results show that there are improvements in corrosion resistance and microstructure of CeCC containing copper and manganese cations but copper ions increase corrosion resistance of CeCC from 5800 to 27000 Ω·cm^(2).展开更多
热镀锌件铬酸盐转化膜耐蚀性优良,但环境污染严重;铈盐转化膜效果差,复合铈盐转化膜耐蚀好,成本高;镧盐转化膜无毒,耐蚀效果比铈盐好。采用以La(NO3)3为主盐的成膜溶液浸泡热镀锌层,获得了La盐转化膜。通过SEM,EDS和电化学测试方法对La...热镀锌件铬酸盐转化膜耐蚀性优良,但环境污染严重;铈盐转化膜效果差,复合铈盐转化膜耐蚀好,成本高;镧盐转化膜无毒,耐蚀效果比铈盐好。采用以La(NO3)3为主盐的成膜溶液浸泡热镀锌层,获得了La盐转化膜。通过SEM,EDS和电化学测试方法对La盐转化膜层的结构和耐蚀性能进行了研究。结果表明:转化膜随浸泡时间增加而增厚,膜的极化电阻和电化学阻抗也随之增大;膜层中存在均匀分布的微裂纹,且随膜增厚而扩宽;处理时间过长,膜的表层开裂脱落,极化电阻和电化学阻抗下降。浸泡30 m in所获La盐转化膜,极化电阻和EIS低频阻抗达20 kΩ.cm2以上,耐蚀性能远高于单一铈盐转化膜,极大地提高了热镀锌件的耐蚀性能。展开更多
基金Project(07BS405) supported by the Excellent Talents Foundation of Huaqiao Univeristy, China
文摘The phosphated hot-dip galvanized(HDG) sheets were post-sealed with sodium molybdate solution to improve the corrosion resistance of phosphate coatings. The morphology,chemical composition and corrosion resistance of the coatings were investigated using scanning electron microscopy(SEM),energy dispersive spectroscopy(EDS),Tafel polarization measurements and neutral salt spray(NSS) tests,and were compared with those of the single coatings. The results show that post-sealing the phosphated HDG steel with molybdate solution,the pores among the zinc phosphate crystals are sealed with molybdate films containing Zn,P,O and Mo,and the continuous composite coatings are formed. The suppression of both the anodic and the cathodic processes of zinc corrosion on the samples are enhanced significantly. The synergistic corrosion protection effect of the single phosphate coatings and molybdate films for zinc is evident. The corrosion resistance of the composite coatings increases with phosphating time up to 300 s.
基金Item Sponsored by National High-Tech Research and Development Program(863 Program)of China(2009AA03Z529)
文摘In an aqueous solution of the mixtures of γ-amino propyl triethoxy silane and γ-glycidoxy propyl trimethoxy silane, a composite silane conversion coating was developed on galvanized steel. FESEM （field emission scanning electron microscope）, XPS （X-ray photoelectron spectroscopy）, ATR FTIR （attenuated total reflection Flourier transform infrared spectroscopy） and SST （salt spray test） were used to characterize the obtained composite silane conversion coating and also the coating formation process was studied. The result showed that the surface of the composite silane conversion coating was complete, consecutive and compact. The coating could endure a neutral salt spray test for 72 h without corrosion. The result of salt spray test indicated that the composite silane conversion coating can provide a better corrosion inhibition than the coating which was composed of the single silane. Based on observation and analysis, it was proposed that the formation process of the silane coating on zinc should consist of three steps： the hydrolysis of the silane molecules, silane chemical adsorption and silane crosslinking condensation. The crosslinking reactions took place between ~＇-amino propyl triethoxy and ＂/-glycidoxy propyl trimethoxy silane during the forming process of the coating, and a high crosslinked density interpenetrating structure network was obtained, so the composite silane conversion coating could keep the corrosive substances from the zinc more effectively.
文摘The cerium conversion coating(CeCC) containing copper and manganese cations was applied to the galvanized steel.The microstructure and the composition of specimen were analyzed by field emission scanning electron microscopy(FE-SEM) and energy dispersive spectroscopy(EDS).Electrochemical impedance spectroscopy(EIS) and polarization tests were conducted in 3.5 wt% NaCl solution to investigate the coating corrosion resistance.The results show that there are improvements in corrosion resistance and microstructure of CeCC containing copper and manganese cations but copper ions increase corrosion resistance of CeCC from 5800 to 27000 Ω·cm^(2).
文摘热镀锌件铬酸盐转化膜耐蚀性优良,但环境污染严重;铈盐转化膜效果差,复合铈盐转化膜耐蚀好,成本高;镧盐转化膜无毒,耐蚀效果比铈盐好。采用以La(NO3)3为主盐的成膜溶液浸泡热镀锌层,获得了La盐转化膜。通过SEM,EDS和电化学测试方法对La盐转化膜层的结构和耐蚀性能进行了研究。结果表明:转化膜随浸泡时间增加而增厚,膜的极化电阻和电化学阻抗也随之增大;膜层中存在均匀分布的微裂纹,且随膜增厚而扩宽;处理时间过长,膜的表层开裂脱落,极化电阻和电化学阻抗下降。浸泡30 m in所获La盐转化膜,极化电阻和EIS低频阻抗达20 kΩ.cm2以上,耐蚀性能远高于单一铈盐转化膜,极大地提高了热镀锌件的耐蚀性能。
文摘在镀锌钢板表面制备了γ-APT和γ-GPT复合硅烷膜.用扫描电子显微镜观察了处理前后膜层的微观形貌,用中性盐雾试验、电化学测试了耐蚀性,并测试了附着力、弯曲性能.结果表明:复合硅烷膜致密平整,中性盐雾试验72 h无腐蚀;阻抗值和极化电阻均增大证明复合硅烷膜能有效抑制腐蚀反应;划痕浸泡试验证明复合硅烷膜具有自修复性能;复合硅烷膜的附着力为一级、弯曲性能为1 T.
