Fabrication of pollution-free coal gangue-based catalytic material utilizing ferrous chloride as activator for efficient peroxymonosulfate activation

Novel coal gangue-based persulfate catalyst(CG-FeCl_(2))was successfully synthesized by the means of calcinating under nitrogen atmosphere with the addition of ferrous chloride tetrahydrate(FeCl_(2)·_(4)H_(2)O).The phase transformation of the prepared materials and gas products during the heating process are thoroughly investigated.It is suggested that ferrous chloride participated in the phase transformation and formed Si-O-Fe bonds.And the main gaseous products are H_(2)O,H_(2),and HCl during the heating process.Besides,the ability of CG-FeCl_(2) to activate peroxymonosulfate(PMS)for catalytic degradation of polycyclic aromatic hydrocarbons(PAHs)and phenol was deeply studied.More than 95%of naphthyl,phenanthrene and phenol were removed under optimizied conditions.In addition,1O_(2),·OH,and SO_(4)·−were involved in the CG-FeCl_(2)/PMS system from the free radical scavenging experiment,where 1O_(2) played a major role during the oxidation process.Furthermore,CG-FeCl_(2)/PMS system exhibited superior stability in a relatively wide pH range and the presence of common anion from related degradation experiments.Overall,the novel CG-FeCl_(2) is an efficient and environmentally friendly catalyst,displaying potential application prospect in the field of PAHs and phenol-contaminated wastewater treatment.

Failure mechanisms and destruction characteristics of cemented coal gangue backfill under compression effect of non-uniform load

Backfill mining is one of the most important technical means for controlling strata movement and reducing surface subsidence and environmental damage during exploitation of underground coal resources. Ensuring the stability of the backfill bodies is the primary prerequisite for maintaining the safety of the backfilling working face, and the loading characteristics of backfill are closely related to the deformation and subsidence of the roof. Elastic thin plate model was used to explore the non-uniform subsidence law of the roof, and then the non-uniform distribution characteristics of backfill bodies’ load were revealed. Through a self-developed non-uniform loading device combined with acoustic emission (AE) and digital image correlation (DIC) monitoring technology, the synergistic dynamic evolution law of the bearing capacity, apparent crack, and internal fracture of cemented coal gangue backfills (CCGBs) under loads with different degrees of non-uniformity was deeply explored. The results showed that: 1) The uniaxial compressive strength (UCS) of CCGB increased and then decreased with an increase in the degree of non-uniformity of load (DNL). About 40% of DNL was the inflection point of DNL-UCS curve and when DNL exceeded 40%, the strength decreased in a cliff-like manner;2) A positive correlation was observed between the AE ringing count and UCS during the loading process of the specimen, which was manifested by a higher AE ringing count of the high-strength specimen. 3) Shear cracks gradually increased and failure mode of specimens gradually changed from “X” type dominated by tension cracks to inverted “Y” type dominated by shear cracks with an increase in DNL, and the crack opening displacement at the peak stress decreased and then increased. The crack opening displacement at 40% of the DNL was the smallest. This was consistent with the judgment of crack size based on the AE b-value, i. e., it showed the typical characteristics of “small b-value-large crack and large b-value-small crack”. The research results are of significance for preventing the instability and failure of backfill.

Microstructure Characteristics and Possible Phase Evolution of the Coal Gangue-Steel Slag Ceramics Prepared by the Solid-State Reaction Methods

Industrial wastes such as steel slag and coal gangue etc.were chosen as raw materials for preparing ceramic via the conventional solid-state reaction method.With steel slag and coal gangue mixed in various mass ratios,from 100%steel slag to 100%coal gangue at 10%intervals,microstructure and possible phase evolution of the coal gangue-steel slag ceramics were investigated using X-ray powder diffraction,scanning electron microscopy,mercury intrusion porosimetry and Archimedes boiling method.The experimental results suggest that the phase compositions of the as-prepared ceramics could be altered with the increased amount of coal gangue in the ceramics.The anorthite-diopside eutectic can be formed in the ceramics with the mass ratios of steel slag to coal gangue arranged from 8:2 to 2:8,which was responsible for the melting of the steel slag-coal gangue ceramics at relatively high temperature.Further investigations on the microstructure suggested that the addition of the proper amount of steel slag in ceramic compositions was conducive to the pore formation and further contributed to an increment in porosity.

Coal/Gangue Volume Estimation with Convolutional Neural Network and Separation Based on Predicted Volume and Weight

In the coal mining industry,the gangue separation phase imposes a key challenge due to the high visual similaritybetween coal and gangue.Recently,separation methods have become more intelligent and efficient,using newtechnologies and applying different features for recognition.One such method exploits the difference in substancedensity,leading to excellent coal/gangue recognition.Therefore,this study uses density differences to distinguishcoal from gangue by performing volume prediction on the samples.Our training samples maintain a record of3-side images as input,volume,and weight as the ground truth for the classification.The prediction process relieson a Convolutional neural network(CGVP-CNN)model that receives an input of a 3-side image and then extractsthe needed features to estimate an approximation for the volume.The classification was comparatively performedvia ten different classifiers,namely,K-Nearest Neighbors(KNN),Linear Support Vector Machines(Linear SVM),Radial Basis Function(RBF)SVM,Gaussian Process,Decision Tree,Random Forest,Multi-Layer Perceptron(MLP),Adaptive Boosting(AdaBosst),Naive Bayes,and Quadratic Discriminant Analysis(QDA).After severalexperiments on testing and training data,results yield a classification accuracy of 100%,92%,95%,96%,100%,100%,100%,96%,81%,and 92%,respectively.The test reveals the best timing with KNN,which maintained anaccuracy level of 100%.Assessing themodel generalization capability to newdata is essential to ensure the efficiencyof the model,so by applying a cross-validation experiment,the model generalization was measured.The useddataset was isolated based on the volume values to ensure the model generalization not only on new images of thesame volume but with a volume outside the trained range.Then,the predicted volume values were passed to theclassifiers group,where classification reported accuracy was found to be(100%,100%,100%,98%,88%,87%,100%,87%,97%,100%),respectively.Although obtaining a classification with high accuracy is the main motive,this workhas a remarkable reduction in the data preprocessing time compared to related works.The CGVP-CNN modelmanaged to reduce the data preprocessing time of previous works to 0.017 s while maintaining high classificationaccuracy using the estimated volume value.

Source apportionment of heavy metals in soils around a coal gangue heap with the APCS-MLR and PMF receptor models in Chongqing,southwest China

This study studied the characteristics and source apportionment of heavy metal pollution in the agricultural soil surrounding a gangue coal heap in Chongqing,China by using absolute principal component scores-multiple linear regression(APCSMLR)model and positive matrix factorization(PMF)model.The applicability of the models was compared in the assessment of source apportionment.The results showed that the average contents of Cd,Hg,As,Pb,Cr,Cu,Ni,and Zn in the surface soil were 0.46,0.14,9.66,31.2,127,95.6,76.0,and 158 mg/kg,respectively.Combined with the spatial distribution and correlation analyses,the results of source apportionment were consistent for both the APCSMLR and PMF models.Cd,Hg,As,and Pb were mainly affected by the gangue heap accumulation,with respective contributions of 74.6%,79.4%,69.1%,and 67.2%based on the APCS-MLR model and respective contributions of 69.7%,60.7%,57.4%,and 41.9%based on the PMF model.Ni and Zn were mainly affected by industrial and agricultural activities,while Cr and Cu were mainly affected by natural factors.The results of the source apportionment were approximately consistent between the APCS-MLR and PMF models.The combined application of the two receptor models can make the results of source apportionment more comprehensive,accurate,and reliable.

Mechanical properties and damage characteristics of solidified body-coal combination in continuous driving and gangue backfilling

Recovery of the coal buried under buildings,railways and water bodies and the residual coal in irregularly arranged fully mechanized mining faces is a common engineering problem facing underground coal mining.In this study,a mining technology of continuous driving and gangue backfilling(CDGB)was proposed.The technology,which can not only alleviate ground subsidence and gangue discharge,but also release the above-mentioned coals,contributes to green and efficient sustainable development of mining.The stability of the system of the solidified body-reserved coal pillar combination(S-C combination)is crucial to the CDGB technology.Therefore,it is of great significance to explore the mechanical and damage characteristics of S-C combination in the synergistic bearing process.First,four sets of differentshaped S-C combination specimens were fabricated and a S-C combination bearing structure in CDGB was constructed to explore the differences in mechanical characteristics and damage modes of different-shaped S-C combination specimens during CDGB.Subsequently,their surface strain field evolutions and acoustic emission(AE)response characteristics in the load-bearing process were obtained with the aid of the digital image correlation technique and the AE signal monitoring system.Furthermore,a damage evolution model based on AE parameters and mechanical parameters was established to clarify the damage evolution law.The following results were obtained:(1)The free area of S-C combination can serve as a quantitative index to evaluate the stability of the overburden control system;(2)The concept of critical value k of the free area was first proposed.When the free area exceeds the critical value k(free area ratio greater than 1.13),the deformation resistance and the free area changes becomes negatively correlated;(3)As the free area expands,the failure of the S-C combination specimen evolves from tensile failure to shear failure.The distribution characteristics of the axial strain field also verified such a change in the failure mode;(4)When the free area expands,the peak AE count gradually changes from“double peaks”to“a single peak”.In this process,the expansion of free area shortens the time for accumulating and releasing energy during loading.Micro cracks generated in the specimen change from a phased steep growth to a continuous increase,and the process in which micro cracks develop,converge,intersect and connect to form macro cracks accelerates.The damage evolution law concluded based on AE parameters and mechanical parameters can well characterize the damage evolution process of S-C combination,providing certain reference for the study on the synergistic bearing of S-C combination during CDGB.

Properties and Hydration Mechanism of Cementitious Materials Prepared from Calcined Coal Gangue

The preparation of cementitious materials by replacing part of the cement with activated coal gangue is of great significance to the cement industry in terms of carbon reduction and coal-based solid waste utilization.For this paper,cementitious material was prepared by firing activated coal gangue under suspension conditions and batching it with limestone powder using Inner Mongolia coal gangue as raw material.The optimal ratio was determined by testing the strength changes of the cementitious material at 3,7,and 28 days of hydration,and the hydration process and mechanism were explored by combining the pore structure,heat of hydration,chemical composition,phase composition,and microscopic morphological characteristics of the hydration products.The results showed that the active materials formulated from activated gangue and limestone powder can be used to prepare cementitious materials with good performance at the level of 30%–50%replacement of cement.The optimal ratio was 30%replacement of cement,and the mass ratio of calcined gangue to limestone powder was 2:1.The 3 days compressive strength of this ratio was 28.8 MPa,which was only slightly lower than that of cement.However,the 28 days compressive strength of samples reached 67.5 MPa,which was much higher than that of the reference cement.In the hydration of this cementitious material,not only does the activated coal gangue react with the Ca(OH)_(2)formed by hydration to form C–S–H gel,but CaCO3 also participates in the reaction to form a new phase of carbon aluminate,and the two effects together promote the development of the later strength of the samples.This paper can provide a reference for carbon reduction in the cement production process and comprehensive utilization of coal gangue.

Raw Gangue Filling Mining under Construction —A Case Study in China

In order to recover the strip pillar coal resources, reduce the amount of gangue mountain and realize remediation of the goaf environment in the old mining area, the raw gangue filling mining technology was proposed. According to the previous practical experience, the feasibility of the implementation of raw gangue filling mining technology in the coal-pressed area was analyzed. Through the filling gangue compaction test, the deformation under different loading stages was obtained. Further, a reasonable prediction of the deformation beyond the experimental limited loading load was made based on the experimental results. Through the deformation source analysis of the whole process of gangue filling, the key factors for controlling deformation before, during, and after filling were determined. Additionally, the proportion of deformation during different stages was quantified. Considering the protection of surface buildings, mining fullness of the working face and mining technology, the production parameters of 1209 and 1210 filling working faces were preliminarily determined. Through numerical simulation, the rationality of mining scheme was verified. Based on the practice of 1209 working face and the key factors to control the deformation of gangue filling, the mining system and process in 1210 working face were optimized. According to the measured surface rock movement, raw gangue filling mining technology can meet the requirements of surface building protection level. Especially, this paper provides a method to quantitatively calculate the equivalent mining height (EMH) of raw gangue filling and its mining deformation, which has reference significance for old mining areas.

Transformation of Coal Gangue to Sodalite and Faujasite Using Alkali-hydrothermal Method

The coal gangue as the only source of silicon and aluminum was employed to synthesize sodalite and faujasite using hydrothermal method,which directly treated the mixture of pre-treated coal gangue and NaOH solution under hydrothermal environment.X-ray powder diffraction analysis(XRD),thermogravimetry analysis(TG)and differential thermogravimetry analysis(DTG),scanning electron microscopy(SEM),high resolution transmission electron microscopy(HRTEM),N_(2)adsorption-desorption technique,X-ray photoelectron spectroscopy(XPS),etc.were used to characterize the samples.Cd^(2+) ion was used to evaluate the heavy metal ions removal performance of the samples.The experimental results show that the coal gangue,which consists of quartz,calcium feldspar,potassium feldspar and kaolinite,can transform to sodalite and faujasite under alkali-hydrothermal condition at 150 and 180℃,respectively.The as-prepared sodalite and faujasite can effectively remove the simulated Cd2+ion wastewater and actual industrial wastewater containing As^(3+),Cd^(2+),and Cr^(3+)ions,and the good heavy metal ion removal performance of the zeolites is mainly attributed to their low Si/Al ratio and high Na+content.This alkali-hydrothermal method appears to be a simple and efficient method for transformation of coal gangue to high purity zeolites.

Improvement of Cemented Gangue Backfill Material with Barium Hydroxide in Acid Mine Water

As a kind of green concrete,the mechanical properties and durability of cemented gangue backfill material(CGBM)will be affected if they are in acid mine water with sulfate ions in the long term.To improve the performance of CGBM in acid mine water with sulfate ions,CGBM specimens with different doses of barium hydroxide were immersed in sulfuric acid solutions of different concentrations for 270 days.The changes of mass,ultrasonic pulse velocity(UPV)and compressive strength of the specimens at different ages were analyzed.Scanning electron microscopy(SEM)and X-ray diffraction(XRD)were used to analyze the microstructure and composition of the specimens.The results show that incorporation of barium hydroxide into CGBM specimen can promote the formation of barium sulfate precipitation and inhibit the generation of corrosion products such as ettringite.Meanwhile,barium sulfate precipitation blocks the pore channel invaded by sulfuric acid solution,delaying the progress of corrosion reaction and making the interior of CGBM specimen more complete.And the specimen with 2.0 kg/m^(3)barium hydroxide was more effective in improving performance.This study provides a basis for the ratio design of CGBM in acid mine water with sulfate ions.

Multi-criteria comparative analysis of the pressure drop on coal gangue fly-ash slurry at different parts along an L-shaped pipeline

Disposing of coal gangue and fly-ash on the surface is a risky method with tremendous potential catastrophic consequences for the environment.Backfill mining is a promising practice for turning those hazardous wastes into functional backfill materi-als.Unfortunately,how to efficiently deliver the slurry to the desired places remains under-researched.To address this issue,the computational fluid dynamics software Fluent was used in the current study in addition to a laboratory rheological test to simulate the impact of various parameters on the evolution of pressure at a particular section of the pipeline.Furthermore,the response surface method was employed to investigate how the various components and their corresponding influencing weights interact to affect the pressure drop.This study demonstrates that the pressure drop of the slurry is highly influenced by slurry concentration,speed,and pipe diameter.While conveying speed is the main component in the bend section,pipe diameter takes over in the horizontal and vertical pipe sections.

Experimental Study on Ratio and Performance of Coal Gangue/Bottom Ash Geopolymer Double-Liquid Grouting Material

Mine grouting reinforcement and water plugging projects often require large amounts of grouting materials.To reduce the carbon emission of grouting material production,improve the utilization of solid waste from mining enterprises,and meet the needs of mine reinforcement and seepage control,a double-liquid grouting material containing a high admixture of coal gangue powder/bottom ash geopolymer was studied.The setting time,fluidity,bleeding rate,and mechanical properties of grouting materials were studied through laboratory tests,and SEM analyzed the microstructure of the materials.The results show that the total mixture of calcined gangue does not exceed 60%.And the proportion of bottom ash replacing cement should be within 30%.At the same time,the volume mixture of sodium silicate is 20%.And the water-solid ratio does not exceed 0.6.The stability of the slurry prepared under this ratio is good.The microstructure of the stone body is dense,and its strength can meet the requirements of rock reinforcement and seepage control.Its economic and environmental benefits are more significant than the traditional cement-silicate double-liquid grouting material.

Preparation of Lightweight Alumina-silica Castables by Replacing Closed-cell Perlite Aggregates with Coal Gangue Ceramsites

Lightweight alumina-silica castables were prepared using closed-cell perlite(2-4 mm),open-cell perlite(4-6 mm)and coal gangue ceramsites(2-5 mm)as aggregates,floating beads(0.3-0.5 mm),sinking beads(0.6-0.8 mm),silica micropowder,α-Al_(2)O_(3) micropowder,zirconia and zircon micropowder as fines,and Secar 71 cement(calcium aluminate cement)as the binder.The effects of the coal gangue ceramsites addition(0,6%,12%,18%and 24%,by mass)on the properties of the as-prepared lightweight alumina-silica castables were investigated.The results show that:(1)the addition of coal gangue ceramsites can reduce the sintering shrinkage of the specimens and help to improve the strength and thermal shock resistance;(2)the samples with the addition of coal gangue ceramsites can produce pores in the matrix of the sintered samples,which provides enough space for the growth of CA6 complex solid solution and expands the irregular lamellar structure;(3)with the addition of coal gangue ceramsites increasing,the linear shrinkage of the samples heat treated at 1000 or 1200℃firstly reduces and then increases,the bulk density increases and the apparent porosity decreases;the cold compression strength and the thermal shock resistance of the specimens heat treated at 1200℃firstly increase and then decrease.Thus,the optimal addition of coal gangue ceramsites is 18%.

Reconstruction Design of Zaozhuang Gangue Hill Based on the Interaction of“Scenery”and“View”

Gangue hill is the associated accumulation landscape of long-term coal mining.There are a large number of gangue hills left in coal mining cities,which not only causes ecological damage but also affects the urban environment,thus becoming the focus of urban landscape transformation of coal mining cities.With the increase of people’s demand for ecological leisure,it has become the first choice to transform gangue hill and its surrounding areas into community parks.From the perspective of urban space and landscape system,as a huge regeneration landform in the city and a unique landscape in the mining area,gangue hill not only needs to be afforested,but also needs to be connected with mining heritages and landscape nodes in the city to form the interaction between“scenery”and“view”,so as to form an integrated mining cultural landscape system at the urban level.On the basis of this concept,taking the gangue hill of Zhongxing in Zaozhuang City as an example,this paper quantitatively analyzes the best landscape construction site in the gangue hill via viewshed analysis in GIS.Through this method,the gangue hill and Zhongxing mining heritage are closely combined,so as to establish the interactive relationship between“scenery”and“view”.It can guide the planning and design of sightseeing route and footpath system,and also provide a technical support for the design of community parks transformed from gangue hills.

Prediction of compressive strength of cement mortars with fly ash and activated coal gangue

The pozzolanic activity of coal gangue, which is calcining at 500 to 1 000 ℃, differs distinctly. The simplex-centroid design with upper and lower bounds of component proportion is adopted to study the compressive strength of mortars made with ternary blends of cement, activated coal gangue and fly ash. Based on the results of a minimum of seven design points, three special cubic polynomial models are used to establish the strength predicating equations at different ages for mortars. Five experimental checkpoints were also designed to verify the precision of the equations. The most frequent errors of the predicted values are within 3%. A simple and practical way is provided for determining the optimal proportion of two admixtures when they are used in concrete.

Character of the Si and Al Phases in Coal Gangue and Its Ash

Analysis of the Si and AI phases in coal gangue fuel and its ash is important for use of coal gangue ashes. A comprehensive study by theoretical and experimental analyses with differential thermal analysis, X-ray diffraction and Infrared Spectroscopy has been made in the present article to explore the diagram of the Si and Al phases in coal gangue fuel and its ashes. It is found that kaolinite and quartz are the main phases in coal gangue fuel. The ratio of moles A1203 to SiO2 （i.e., Al2O3 （mole） / SiO2 （mole）） is usually no more than 0.5 in most coal gangue fuel and its ashes. The kaolinit at about 984℃ releases a large quantity of SiO2, which makes calcine coal gangue more active than coal gangue itself. The relationship between the ratio A1203 （mole）]SiO2（mole）and the components of coal gangue ash is analyzed, resulting in a formula to calculate the quantity of each phase. Applying the formula to the testing samples from an electric plant in north China supports the above conclusions.

Experimental study on explosive mechanism of spontaneous combustion gangue dump

In order to explore the reason for the frequency explosion of spontaneous combustion coal gangue dump and get to know their explosion mechanism, established the experiment platform about spontaneous combustion coal gangue dump interoperable water. The gangue dump was heated using the external heat source, and rainy weather through water mist was simulated. Simulated experiment about explosion of spontaneous combustion coal gangue dump was carried out on the different conditions of the rainfall or not. The unusual gases produced in the course of gangue combustion and the changes in temperature were observed, and their impacts on the explosion of gangue dump were analyzed. The experimental results show that overall warming phenomenon of the gangue dump after watering occurred, the amount of H2 is three times than that before watering, and the amount of CO is far greater than that on the conditions of no-watering, at the same time combining with local observation and tests. It is found that the content of the oxygen reduce with the temperature increasing; however, gangue dump internal hydrogen content increase unusually on the rainfall conditions at 90 ℃, but the local measuring points reach the explosion limit. The existence of the CO and H2 is the main reason for inducing the explosion of spontaneous combustion coal gangue dump.

Preparation of Graphite Gangue Wall Body Materials By Solidifying Technique

The feasibility of producing graphite gangue wall body materials was discussed by the experiments of four kinds of hardeners solidifying graphite gangue.The result demonstrates that the physical performances of graphite gangue solidified brick samples with 8% hardener D reach the senior grade or the special grade in JC422-91.The study of solidification mechanism indicates that the hardeners produced pastes while being hydrated.In addition,they can activate the mineral compositions in clay to join in the reaction to produce pastes and intensive framework.

Paste-like self-flowing transportation backfilling technology based on coal gangue

A paste-like self-flowing pipeline transportation backfilling technology with coal gangue as aggregate is proposed to remove the potential damage caused by coal gangue piles. As well, the difficult problems of recovering high quality safety coal pillars and deep mining of the Suncun Coal Mine （SCM）, Xinwen Coal Group, Shandong are resolved. The physical-chemical properties of coal gangue, optimized proportion of materials, backfilling system and craft in the SCM were studied in the laboratory and then an industrial test was carried out on high quality coal pillars under a town. The results show that finely crushed kaolinized and fresh gangue with granularity less than 5 mm can be used as aggregate with fly ash to replace part of the cement and a composite water reducer as an additive, accounting for 1.0%-1.5% of the total amount of cement and fly ash. The recommended proportion is l（cement）：4（fly ash）： 15（coal gangue）, with a mass fraction of 72%-75%, rheoiogical paste-like properties and a strength of more than 0.7 MPa at 7 d. The sequence of adding cement, fly ash, water reducer and then coal gangue ensures that the suspended state of the slurry, reducing the wear and jam of pipelines. The working face is advancing continuously by the alternating craft of building block walls with coal gangue and backfilling mined-out gobs with paste-like slurry. The recovery rate is as high as 90% with a backfilling cost of 36.9 YuarffL good utilization of coal gangue and no subsidence on the surface. This technology provides a good theoretical basis and application experience for coal mines, cement backfilling with paste-like slurry.

Performance of cemented coal gangue backfill

Possibility of cemented gangue backfill was studied with gangue of Suncun Coal Mine, Xinwen Coal Group, Shandong, and fly ash of nearby thermal power plant, in order to treat enormous coal gangue on a large scale and to recovery safety coal pillars. The results indicate that coal gangue is not an ideal aggregate for pipeline gravity flow backfill, but such disadvantages of gangue as bad fluidity and serious pipe wear can be overcome by addition of fly ash. It is approved that quality indexes such as strength and dewatering ratio and piping feature of slurry can satisfy requirement of cemented backfill if mass ratio of cement to fly ash to gangue is 1:4:15 and mass fraction of solid materials reaches 72%-75%. Harden mechanism suggests that the cemented gangue fill has a higher middle and long term comprehensive strength.