Influence of pipe parameters and heat input on thermal cycle of in-service welding onto active gas pipeline

The software of SYSWELD was used to build model and simulate thermal cycle of in-service welding onto active gas pipeline. Influence of pipe diameter, wall thickness and heat input on thermal cycle was studied. The results show that t8/5 , t8/3 and peak temperature of inner surface decrease when wall thickness increases from 5 mm to 12 mm. But t8/1 will increases with the increase of wall thickness and will decrease after the wall thickness is larger than 7 mm. Pipe diameter has little influence on thermal cycle and that influence can be ignored when pipe diameter is greater than 273 mm. t8/5 , t8/3 , t8/1 and peak temperature of inner surface will increase with the increase of heat input.

Research activities and recent progresses on synthesis gas conversion

Five catalytic processes and their catalysts will be introduced in my talk. Firstly,the demonstration test(3000 ton/a)results using a novel catalyst Co/SiO2 with egg-shell structure and the strategies for this catalyst preparation based on the issues from the mass transfer of produced wax from F-T synthesis will be discussed. Recent progresses on C2-oxygenate synthesis from syngas over a Rh/SiO2 catalyst and a 10 thousands ton/a demonstration test facility in China will be built in 2010 will be reported in the second section. A naphtha and diesel distillate which cut off the heavier end of S-F-A distribution direct synthesis with low methane selectivity from syngas over a Co/AC1 catalyst and a 10000 ton/a demonstration test with a bubble column slurry reactor will be talked about in this speech. A high α-alcohols of C2-C18 direct synthesis with more than 50 wt% selectivity and low methane and methanol selectivities from syngas over a Co2C/AC2 catalyst,a 3000 ton/a demonstration test with a bubble column slurry reactor and the primary fundamental understandings will be detailedly discussed in the forth section. In situ formation of homogeneous active sites on the surface of supported Rh heterogeneous catalysts and their application in hydroformylation of olefins will be introduced in fifth section.

The effect of activating fluxes on the cathode spots in the activating TIG welding

The cathode spots are a common phenomenon in the TIG(tungsten inert gas)welding process.However,it is rarely observed in the activating TIG welding process.This research is mainly focused on the effect of activating flux on cathode spots in the activating TIG welding.The characteristics and behaviors of cathode spots were investigated in activating TIG welding by the high-speed camera and the spectrograph.Three kinds of oxide(TiO_(2),SiO_(2),MnO_(2))and two halide(MnCl_(2),CaF_(2))activating fluxes are used in the activating TIG welding process.The results show that differ from the TIG welding,the oxide activating flux increases the number of cathode spots and decreases the velocity.The effect is the opposite for the halide activating flux.Moreover,the number of spots no longer varies with the current except TiO2 activating flux.As the temperature of the weld pool surface increases the spot moves away from the center.But this rule is not valid when silica and manganese compounds activating fluxes are used.The variation of cathode spots is caused by the oxide film reformed and the distribution of weld slag.The formation mechanism of cathode spots might be the impact of ions on the cathode surface and the strong electric field formed near the cathode surface.

Numerical simulation of influence of nozzle structure on arc characteristics of GPCA-TIG welding

This work mainly articulated the effects of nozzle structure on arc characteristics in gas pool coupled activating TIG （GPCA-TIG） welding process by using Fluent Software. Different models were set up to adapt the different torch structure during computer progress. The specific configuration of the welding torch made the gas flow in outer gas passage constrained. The nozzle structure has great influence on outer gas distribution because of the changing of coupling region between the outer active gas and molten pool surface. When the coupling degree is reduced or the outer gas passage become smaller, the oxygen in outer gas penetrates into the arc plasma and spreads to the arc region more easily. Owing to its cooling effects, the morphology of arc is contracted, and the arc temperature is increased. When the inner wall and the outer wall of outer gas passage are not parallel, the wide top and narrow bottom nozzle shape can bring more oxygen into the arc plasma, the arc is contracted and the peak temperature of arc rises a little more comparing to the narrow top and wide bottom one.

Effect of Ti on the microstructure and mechanical properties of MAG multipass weld metal

Metal active gas （ MAG） welding has been carried out on microalloy controlled rolling steel （S355J2W） by two kinds of welding wires with different Ti content. The mechanical tests have been carried out on the welded joint. The optical microscope and scanning electron microscope （SEM） observations have been performed to investigate the effect of microalloy element Ti on the microstructure of weld metal and impact fracture, respectively. The microstrueture of the MAG multipass weld metal includes the columnar grain zone （CGZ） consisting of primary ferrite （ PF）, ferrite with second phase （FS） and acicularferrite （AF）, and the fine grain zone （FGZ） consisting of polygonal ferrite due to the heat effect of subsequent welding pass. It has been found that the small amount of Ti can significantly increase the impact energy of the weld metal at low temperature and weakly affect tensile strength of welded joint. By adding small amount of Ti, the inclusions have changed from Mn-Si-O inclusions to Ti-bearing inclusions, which causes the Mn-depleted zones（MDZs） much larger and is beneficial to the impact energy by promoting the AF formation, refining the PF and pinning the austenite grain boundary during the subsequent transformation process.

Effect of Active Gas on Weld Shape and Microstructure of Advanced A-TIG-Welded Stainless Steel

Advanced A-TIG method was conducted to increase the weld penetration and compared with the conventional TIG welding process.A two-pipeline setup was designed to apply Ar ＋ CO_2 mixed gas as the outer layer,while pure argon was applied as the inner layer to prevent any consumption of the tungsten electrode.The results indicate that the presence of active gas in the molten pool led to the change in the temperature coefficient of surface tension so that the Marangoni convection turns inward and forms a deep weld zone.The increase in gas flow rate causes a decrease in the weld efficiency which is attributed to the increase in oxygen content in the weld pool and the formation o f a thicker oxide layer on the weld surface.Moreover,the stir and the temperature fluctuation,led by double shielding gas,create more homogeneous nucleation sites in the molten pool so that a fine grain micros true ture was obtained.

Electron bunching in a Penning trap and accelerating process for CO_2 gas mixture active medium

In PASER （particle acceleration by stimulated emission of radiation）, in the presence of an active medium incorporated in a Penning trap, moving electrons can become bunched, and as they get enough energy, they escape the trap forming an optical injector. These bunched electrons can enter the next PASER section filled with the same active medium to be accelerated. In this paper, electron dynamics in the presence of a gas mixture active medium incorporated in a Penning trap is analyzed by developing an idealized 1D model. We evaluate the energy exchange occurring as the train of electrons traverses into the next PASER section. The results show that the oscillating electrons can be bunched at the resonant frequency of the active medium. The influence of the trapped time and population inversion are analyzed, showing that the longer the electrons are trapped, the more energy from the medium the accelerated electrons get, and with the increase of population inversion, the decelerated electrons are virtually unchanged but the accelerated electrons more than double their peak energy values. The simulation results show that the gas active medium needs a lower population inversion to bunch the electrons compared to a solid active medium, so the experimental conditions can easily be achieved.

Adsorption and desorption of SO_2, NO and chlorobenzene on activated carbon

Activated carbon（AC） is very effective for multi-pollutant removal; however, the complicated components in flue gas can influence each other＇s adsorption. A series of adsorption experiments for multicomponents, including SO_2, NO, chlorobenzene and H2 O,on AC were performed in a fixed-bed reactor. For single-component adsorption, the adsorption amount for chlorobenzene was larger than for SO_2 and NO on the AC. In the multi-component atmosphere, the adsorption amount decreased by 27.6% for chlorobenzene and decreased by 95.6% for NO, whereas it increased by a factor of two for SO_2,demonstrating that a complex atmosphere is unfavorable for chlorobenzene adsorption and inhibits NO adsorption. In contrast, it is very beneficial for SO_2 adsorption. The temperature-programmed desorption（TPD） results indicated that the binding strength between the gas adsorbates and the AC follows the order of SO_2〉 chlorobenzene 〉 NO. The adsorption amount is independent of the binding strength. The presence of H2 O enhanced the component effects, while it weakened the binding force between the gas adsorbates and the AC. AC oxygen functional groups were analyzed using TPD and X-ray photoelectron spectroscopy（XPS） measurements. The results reveal the reason why the chlorobenzene adsorption is less affected by the presence of other components. Lactone groups partly transform into carbonyl and quinone groups after chlorobenzene desorption. The chlorobenzene adsorption increases the number of C = O groups, which explains the positive effect of chlorobenzene on SO_2 adsorption and the strong NO adsorption.

Highly sensitive hybrid nanofiber-based room-temperature CO sensors： Experiments and density functional theory simulations

Chemical sensors （CSs） are an emerging area in nanoscience research, which focuses on the highly sensitive detection of toxic and hazardous gases and disease- related volatile organics. While the field has advanced rapidly in recent years, it lacks the theoretical support required for the rational design of innovative materials with tunable measurement responses. Herein, we present a one-dimensional （1D） hybrid nanofiber decorated with ultrafine NiO nanoparticles （NiO NPs） as an efficient active component for CSs. Highly dispersed （110）-facet NiO NPs with a high percentage of Ni2~ active sites with unsaturated coordination were confined in a TiO2 nanofiber （TiO2 NF） matrix that is favorable for surface catalytic reactions. The CSs constructed using the 1D heterostructure NiO/TiO2 nanofibers （NiOdrio2 HNFs） exhibited a highly selective response to trace CO gas molecules （1 ppm） with high sensitivity （AR/Ro = 1.02）, ultrafast response/ recovery time （T 〈 20 s）, and remarkable reproducibility at room tem- perature. The density functional theory （DFT） simulations and experimental results confirmed that the selective response could be attributed to the high molecular adsorption energy of the NiO nanoparticles with （110） facets and abundant interfaces, which act synergistically to promote CO adsorption and facilitate charge transfer.

Particle acceleration by stimulated emission of radiation in cylindrical waveguide

In particle acceleration by stimulated emission of radiation（PASER）, efficient interaction occurs when a train of micro-bunches has periodicity identical to the resonance frequency of the medium. Previous theoretical calculations based on the simplified model have only considered the energy exchange in the boundless condition.Under experimental conditions, however, the gas active medium must be guided by the metal waveguide. In this paper, we have developed a model of the energy exchange between a train of micro-bunches and a gas mixture active medium in a waveguide boundary for the first time, based on the theory of electromagnetic fields, and made detailed analysis and calculations with Math CAD. The results show that energy density can be optimized to a certain value to get the maximum energy exchange.