A Laval-type supersonic gas atomizer was designed for low-pressure gas atomization of molten metals. The principal design ob-jectives were to produce small-particle uniform powders at lower operating pressures by impr...A Laval-type supersonic gas atomizer was designed for low-pressure gas atomization of molten metals. The principal design ob-jectives were to produce small-particle uniform powders at lower operating pressures by improving the gas inlet and outlet structures and op-timizing structural parameters. A computational fluid flow model was developed to study the flow field characteristics of the designed atom-izer. Simulation results show that the maximum gas velocity in the atomization zone can reach 440 m·s-1;this value is independent of the atomization gas pressure P0 when P0〉0.7 MPa. When P0=1.1 MPa, the aspiration pressure at the tip of the delivery tube reaches a mini-mum, indicating that the atomizer can attain the best atomization efficiency at a relatively low atomization pressure. In addition, atomization experiments with pure tin at P0=1.0 MPa and with 7055Al alloy at P0=0.8 and 0.4 MPa were conducted to evaluate the atomization capa-bility of the designed atomizer. Nearly spherical powders were obtained with the mass median diameters of 28.6, 43.4, and 63.5μm, respec-tively. Compared with commonly used atomizers, the designed Laval-type atomizer has a better low-pressure gas atomization capability.展开更多
The paper aims at modeling and simulating the atomization process of the close-coupled ring-hole nozzle in vacuum induction gas atomization(VIGA)for metallic powder production.First of all,the primary atomization of t...The paper aims at modeling and simulating the atomization process of the close-coupled ring-hole nozzle in vacuum induction gas atomization(VIGA)for metallic powder production.First of all,the primary atomization of the ring-hole nozzle is simulated by the volume of fluid(VOF)coupled large eddy simulation(LES)model.To simulate the secondary atomization process,we use the method of selecting the droplet sub-model and the VOF model.The results show that the ring-hole nozzle forms a gas recirculation zone at the bottom of the delivery tube,which is the main reason for the formation of an annular liquid film during the primary atomization.In addition,the primary atomization process of the ring-hole nozzle consists of three stages:the formation of the serrated liquid film tip,the appearance and shedding of the ligaments,and the fragmentation of ligaments.At the same time,the primary atomization mainly forms spherical droplets and long droplets,but only the long droplets can be reserved and proceed to the secondary atomization.Moreover,increasing the number of ring holes from 18 to 30,the mass median diameter(MMD,d_(50))of the primary atomized droplets decreases first and then increases,which is mainly due to the change of the thickness of the melt film.Moreover,the secondary atomization of the ring-hole nozzles is mainly in bag breakup mode and multimode breakup model,and bag breakup will result in the formation of hollow powder,which can be avoided by increasing the gas velocity.展开更多
2wt%TiB_(2)/Cu composite powders were fabricated in situ by reactive gas atomization.The fabricated composite powder exhibits high sphericity,and the powder sizes range from 5μm to 150μm.The morphology of the Cu mat...2wt%TiB_(2)/Cu composite powders were fabricated in situ by reactive gas atomization.The fabricated composite powder exhibits high sphericity,and the powder sizes range from 5μm to 150μm.The morphology of the Cu matrix and the distribution of the TiB2 particles in the composite powders vary with the powder size.The critical transitions of interface morphologies from dendritic-to-cellular and cellular-to-planar interfaces occurs when the composite powder sizes decrease to 34μm and 14μm,respectively.Compared with pure Cu droplets,the composite droplets undergo critical transition of the interface morphologies at a smaller droplet size corresponding to a higher cooling rate because the existence of TiB2 particles can cause instability in the advancing solidification front and heterogeneous nucleation.With decreasing powder size,the extent of the TiB_(2) particle interdendritic segregation decreases as the result of enhanced engulfment of TiB2 particles by the advancing solidification front.展开更多
The instability theory of fluid flow is applied in gas atomization and the results show that the instability of interfacial wave is the main cause of gas atomization. The size of the droplets and its change with param...The instability theory of fluid flow is applied in gas atomization and the results show that the instability of interfacial wave is the main cause of gas atomization. The size of the droplets and its change with parameters are also studied, the results are compatible with the experiments.展开更多
Super-clean and super-spherical FGH4095 superalloy powder is produced by the ceramic-free electrode inductionmelt inert gas atomization(EIGA) technique.A continuous and steady-state liquid metal flow is achieved at ...Super-clean and super-spherical FGH4095 superalloy powder is produced by the ceramic-free electrode inductionmelt inert gas atomization(EIGA) technique.A continuous and steady-state liquid metal flow is achieved at high-frequency(350 k Hz) alternating current and high electric power(100 k W).The superalloy is immersed in a high-frequency induction coil,and the liquid metal falling into a supersonic nozzle is atomized by an Ar gas of high kinetic gas energy.Numerical calculations are performed to optimize the structure parameters for the nozzle tip.The undesired oxidation reaction of alloying elements starts at 1000℃ with the reaction originating from the active sites on the powder surfaces,leading to the formation of oxides,MexOy.The role of active sites and kinetic factors associated with the diffusion of oxygen present in the atomization gas streams are also examined.The observed results reveal that the oxidation process occurring at the surface of the produced powders gradually moves toward the core,and that there exists a clear interface between the product layer and the reactant.The present study lays a theoretical foundation for controlling the oxidation of nickel-based superalloy powders from the powder process step.展开更多
17-4PH stainless steel powders were prepared using a supersonic nozzle in a close-coupled gas atomization system. The characteristics of powder particles were carried out by means of a laser particle size analyzer, sc...17-4PH stainless steel powders were prepared using a supersonic nozzle in a close-coupled gas atomization system. The characteristics of powder particles were carried out by means of a laser particle size analyzer, scanning electron microscopy (SEM), and the X-ray diffraction (XRD) technique. The results show that the mass median particle diameter is about 19.15 prn. Three main types of surface microstructures are observed in the powders: well-developed dendrite, cellular, and cellular dendrite structure. The XRD measurements show that, as the particle size decreases, the amount of fcc phase gradually decreases and that of bcc phase increases. The cooling rate is inversely related to the particle size, i.e., it decreases with an increase in particle size.展开更多
A hypereutectic Al-Si alloy powder was prepared by ultrasonic gas atomization process. The morphologies, microstructure and phase constituent of the alloy powder were studied. The results showed that powder of the all...A hypereutectic Al-Si alloy powder was prepared by ultrasonic gas atomization process. The morphologies, microstructure and phase constituent of the alloy powder were studied. The results showed that powder of the alloy was very fine and its microstructure was mainly consisted of Si crystals plus intermetallic compound A19FeSi3, which were.very fine and uniformly distributed.展开更多
The crucible-free electrode induction melting gas atomization(EIGA) technology is an advanced technology for preparing ultra-clean nickel-based superalloy powders. One of the key issues for fabricating powders with ...The crucible-free electrode induction melting gas atomization(EIGA) technology is an advanced technology for preparing ultra-clean nickel-based superalloy powders. One of the key issues for fabricating powders with high quality and yield is the consecutive induction melting of a superalloy electrode. The coupling of a superalloy electrode and coil,frequency, output power, and heat conduction are investigated to improve the controllable electrode induction melting process. Numerical simulation results show that when the coil frequency is 400 kHz, the output power is 100 kW, superalloy liquid flow with a diameter of about 5 mm is not consecutive. When the coil frequency is reduced to 40 kHz, the output power is 120 kW, superalloy liquid flow is consecutive, and its diameter is about 7 mm.展开更多
The resonant behaviors of an ultra-sonic gas atomization nozzle with a zero mass-flux jet actuator were numerically investigated with FLUENT software by using a double precision unsteady two-dimensional pressure-based...The resonant behaviors of an ultra-sonic gas atomization nozzle with a zero mass-flux jet actuator were numerically investigated with FLUENT software by using a double precision unsteady two-dimensional pressure-based solver. The Spalart-Allmaras turbulence model was adopted in the simulations. Numerical results indicated that the oscillation properties of the gas efflux were effectively improved. Several resonatory frequencies corresponding to different vibration modes of gas were distinguished in the nozzle. With the changing of nozzle geometric parameters, different characters among those modes were elucidated by analyzing the propagations of pressure waves.展开更多
Al-20Sn-1Cu powders were prepared by gas atomization in an argon atmosphere with atomizing pressures of 1.1 and 1.6 MPa. The characteristics of the powders are determined by means of dry sieving, scanning electron mic...Al-20Sn-1Cu powders were prepared by gas atomization in an argon atmosphere with atomizing pressures of 1.1 and 1.6 MPa. The characteristics of the powders are determined by means of dry sieving, scanning electron microscopy (SEM), optical microscopy (OM), and X-ray diffractometry (XRD). The results show that the powders exhibit a bimodal size distribution and a higher gas pressure results in a broad size distribution. All particles in both cases are spherical or nearly spherical and satellites form on the surface of coarse particles. Dendritic and cellular structures coexist in the particle. With decreasing particle diameter, the secondary dendrite arm spacing (SDAS) decreases and the cooling rate increases. The particles processed under high gas atomization pressure (1.6 MPa) exhibit a lower SDAS value and a higher cooling rate than those of the same size under low gas atomization pressure (1.1 MPa). The XRD results show that the Sn content increases with decreasing particle size.展开更多
The gas flow in the Hartmann resonance tube is numerically investigated by the finite volume method based on the Roe solver. The oscillation of the flow is studied with the presence of a needle actuator set along the ...The gas flow in the Hartmann resonance tube is numerically investigated by the finite volume method based on the Roe solver. The oscillation of the flow is studied with the presence of a needle actuator set along the nozzle axis. Numerical results agree well with the theoretical and experimental results available. Numerical results indicate that the resonance mode of the resonance tube will switch by means of removing or adding the actuator. The gas flow in the ultrasonic gas atomization (USGA) nozzle is also studied by the same numerical methods. Oscillation caused by the Hartmann resonance tube structure, coupled with a secondary resonator, in the USGA nozzle is investigated. Effects of the variation of parameters on the oscillation are studied. The mechanism of the transition of subsonic flow to supersonic flow in the USGA nozzle is also discussed based on numerical results.展开更多
In this study, the microstructure evolution of rapidly solidified ASP30 high-speed steel particles was predicted using a simulation method based on the cellular automaton-finite element (CAFE) model. The dendritic g...In this study, the microstructure evolution of rapidly solidified ASP30 high-speed steel particles was predicted using a simulation method based on the cellular automaton-finite element (CAFE) model. The dendritic growth kinetics, in view of the characteristics of ASP30 steel, were calculated and combined with macro heat transfer calculations by user-defined functions (UDFs) to simulate the microstructure of gas-atomized particles. The relationship among particle diameter, undercooling, and the convection heat transfer coefficient was also inves- tigated to provide cooling conditions for simulations. The simulated results indicated that a columnar grain microstructure was observed in small particles, whereas an equiaxed microstructure was observed in large particles. In addition, the morphologies and microstructures of gas-atomized ASP30 steel particles were also investigated experimentally using scanning electron microscopy (SEM). The experimental re- suits showed that four major types ofmicrostructures were formed: dendritic, equiaxed, mixed, and multi-droplet microstructures. The simu- lated results and the available experimental data are in good agreement.展开更多
Microstructure, thermodynamics and electrochemicalproperties of novel RE (NiAlCu)x(x= 4.5, 4.9, 5.6 ) microcrystalline hydrogen-storage alloy powder prepared by gas atomization wasinvestigated. It indicates that alloy...Microstructure, thermodynamics and electrochemicalproperties of novel RE (NiAlCu)x(x= 4.5, 4.9, 5.6 ) microcrystalline hydrogen-storage alloy powder prepared by gas atomization wasinvestigated. It indicates that alloyparticles show relatively regularspherical. Microstructure is composed of the AB5 matrix phase andeutectic double-phase structure withthe AB5 phase and Ni3Al along grainboundaries when x = 5. 6, there is acoexistent structure consisting ofAB5 phase and eutectic doublephase with AB3 and AB phases along grain boundaries at x= 4.5.When x is increased to 4.9, themixed structures are composed ofAB5 and a few AB phases in discontinuous network distribution. Theelectrochemical capacity of alloy is210~300 mAh·g-1, and the activated periods are only 1~3 times.lt seems to be ascribed to the appearance of a great number of freshsurfaces within powder particles resulting from the as-quenched microcrack along the interphase boundaries within particles propagatinggradually in the process of hydrogen-absorption-and dissociation dueto the intrinsic double-phase structure.展开更多
The fine structure of hydrogen storage alloy powders MiNi4.3-xCoxMr0.4AI0.3(x=0.75, 0.45, 0.10; Ml: La-rich misch metal) prepared by rapidly solidifying gas atomization was investigated using a Rietveld analysis metho...The fine structure of hydrogen storage alloy powders MiNi4.3-xCoxMr0.4AI0.3(x=0.75, 0.45, 0.10; Ml: La-rich misch metal) prepared by rapidly solidifying gas atomization was investigated using a Rietveld analysis method. Two sets of CaCu5-type crystal constants were observed in the studied alloys and one set was larger than the other. With decreasing powder radius the solidification rate of powder increased, and so did the percentage of a particle part with larger crystal constants. The reason why there were two sets of crystal constants might be the difference of solidification rate between the outside and inside of a particle.展开更多
Gas atomization has been studied by using energy method in this paper. It shows that the capillary potential energy of the atomization droplets is supplied by the impingement of the gas on the liquid. The energy crite...Gas atomization has been studied by using energy method in this paper. It shows that the capillary potential energy of the atomization droplets is supplied by the impingement of the gas on the liquid. The energy criterion of the minimum equivalent diameter of the atomization droplets is obtained. The result is comparable to the empirical formulae.[HJ*2/3]展开更多
Electromagnetically induced transparency (EIT) is investigated in a system of cold, interacting cesium Rydberg atoms. The utilized cesium levels 6S1/2, 6P3/2 and nD5/2 constitute a cascade three-level system, in whi...Electromagnetically induced transparency (EIT) is investigated in a system of cold, interacting cesium Rydberg atoms. The utilized cesium levels 6S1/2, 6P3/2 and nD5/2 constitute a cascade three-level system, in which a coupling laser drives the Rydberg transition, and a probe laser detects the EIT signal on the 6S1/2 to 6/23/2 transition. Rydberg EIT spectra are found to depend on the strong interaction between the Rydberg atoms. Diminished EIT transparency is obtained when the Rabi frequency of the probe laser is increased, whereas the corresponding linewidth remains unchanged. To model the system with a three-level Linclblad equation, we introduce a Rydberg-level dephasing rate γ3 = κ×(P33/Ωp)^2, with a value κ that depends on the ground-state atom density and the Rydberg level, The simulation results are largely consistent with the measurements. The experiments, in which the principal quantum number is varied between 30 and 43, demonstrate that the EIT reduction observed at large Ωp is due to the strong interactions between the Rydberg atoms.展开更多
SiC magnetic abrasive is used to polish surfaces of precise, complex parts which are hard, brittle and highly corrosion-resistant in magnetic abrasive finishing(MAF). Various techniques are employed to produce this ...SiC magnetic abrasive is used to polish surfaces of precise, complex parts which are hard, brittle and highly corrosion-resistant in magnetic abrasive finishing(MAF). Various techniques are employed to produce this magnetic abrasive, but few can meet production demands because they are usually time-consuming, complex with high cost, and the magnetic abrasives made by these techniques have irregular shape and low bonding strength that result in low processing efficiency and shorter service life. Therefore, an attempt is made by combining gas atomization and rapid solidification to fabricate a new iron-based SiC spherical composite magnetic abrasive. The experimental system to prepare this new magnetic abrasive is constructed according to the characteristics of gas atomization and rapid solidification process and the performance requirements of magnetic abrasive. The new iron-based SiC spherical composite magnetic abrasive is prepared successfully when the machining parameters and the composition proportion of the raw materials are controlled properly. Its morphology, microstructure, phase composition are characterized by scanning electron microscope(SEM) and X-ray diffraction(XRD) analysis. The MAF tests on plate of mold steel S136 are carried out without grinding lubricant to assess the finishing performance and service life of this new SiC magnetic abrasive. The surface roughness(Ra) of the plate worked is rapidly reduced to 0.051 μm from an initial value of 0.372 μm within 5 min. The MAF test is carried on to find that the service life of this new SiC magnetic abrasive reaches to 155 min. The results indicate that this process presented is feasible to prepare the new SiC magnetic abrasive; and compared with previous magnetic abrasives, the new SiC spherical composite magnetic abrasive has excellent finishing performance, high processing efficiency and longer service life. The presented method to fabricate magnetic abrasive through gas atomization and rapid solidification presented can significantly improve the finishing performance and service life of magnetic abrasive, and provide a more practical approach for large-scale industrial production of magnetic abrasive.展开更多
Mg-Al-Zn-M M (misch metal) alloy powders were manufactured by inert gas atomization and the characteristics of alloy powders were investigated.In spite of the low fluidity and easy oxidation of the magnesium melt,th...Mg-Al-Zn-M M (misch metal) alloy powders were manufactured by inert gas atomization and the characteristics of alloy powders were investigated.In spite of the low fluidity and easy oxidation of the magnesium melt,the spherical powder was made successfully with the improved three piece nozzle systems of gas atomization unit. It was found that most of the solidified powders with particles size of less than 50μm in diameter were single crystal and the solidification structure of rapidly solidified powders showed a typical dendritic morphology because of supercooling prior to nucleation.The spacing of secondary denrite arms was deceasing as the size of powders was decreasing.The rapidly solidified powders were consolidated by vacuum hot extrusion and the effects of misch metal addition to AZ91 on mechanical properties of extruded bars were also examined.During extrusion of the rapidly solidified powders,their dendritic structure was broken into fragments and remained as grains of about 3μm in size.The Mg-Al-Ce intermetallic compounds formed in the interdendritic regions of powders were finely broken,too.The tensile strength and ductility obtained in as-extruded Mg-9 wt pct Al-1 wt pct Zn-3 wt pct MM alloy wereσ-(T.S.) =383 MPa andε=10.6%,respectively.All of these improvements on mechanical properties were resulted from the refined microstructure and second-phase dispersions.展开更多
Gas mass flux rate,metal mass flux rate and outlet gas velocity are three atomization scale parameters which greatly affect the atomization efficiency. A Laval-style annual slot supersonic nozzle is designed by optimi...Gas mass flux rate,metal mass flux rate and outlet gas velocity are three atomization scale parameters which greatly affect the atomization efficiency. A Laval-style annual slot supersonic nozzle is designed by optimizing the geometric parameters of delivery tube outlet and gas outlet to obtain applicable atomization scale parameters. A computational fluid flow model is adopted to investigate the effect of atomization gas pressure ( P0 ) on the gas flow field in gas atomization progress. The numerical results show that the outlet gas velocity of the nozzle is not affected by P0 and the maximum gas velocity reaches 452 m / s. The alternation of aspiration pressure ( ΔP) is caused by the variations of stagnation pressure and location of Mach shock disk, and hardly by the location of stagnation point. The aspiration pressure is found to decrease as P0 increases when P0 < 1. 3 MPa. However,at a higher atomization gas pressure increasing P0 causes an opposite: the aspiration pressure atomization increases with the gas pressure,and keeps a plateau when P0 > 2. 0 MPa. The minimum aspiration pressure ΔP = - 70 kPa is obtained at P0 = 1. 3 MPa. The results indicate that the designed Laval- style annual slot nozzle has well atomization characteristic at lower atomization pressure.展开更多
This paper concentrated on the effect of azimuthal variation of section shape on the instability of a cylindrical jet. A single fluid model under certain assumptions was constructed. The characteristic relation betwee...This paper concentrated on the effect of azimuthal variation of section shape on the instability of a cylindrical jet. A single fluid model under certain assumptions was constructed. The characteristic relation between frequency and wave number is obtained using the normal mode method. The effect of some parameters on the stability was examined and some phenomena in experiments were explained.展开更多
文摘A Laval-type supersonic gas atomizer was designed for low-pressure gas atomization of molten metals. The principal design ob-jectives were to produce small-particle uniform powders at lower operating pressures by improving the gas inlet and outlet structures and op-timizing structural parameters. A computational fluid flow model was developed to study the flow field characteristics of the designed atom-izer. Simulation results show that the maximum gas velocity in the atomization zone can reach 440 m&#183;s-1;this value is independent of the atomization gas pressure P0 when P0〉0.7 MPa. When P0=1.1 MPa, the aspiration pressure at the tip of the delivery tube reaches a mini-mum, indicating that the atomizer can attain the best atomization efficiency at a relatively low atomization pressure. In addition, atomization experiments with pure tin at P0=1.0 MPa and with 7055Al alloy at P0=0.8 and 0.4 MPa were conducted to evaluate the atomization capa-bility of the designed atomizer. Nearly spherical powders were obtained with the mass median diameters of 28.6, 43.4, and 63.5μm, respec-tively. Compared with commonly used atomizers, the designed Laval-type atomizer has a better low-pressure gas atomization capability.
基金the National Natural Science Foundation of China(Grant No.51975240)the Open Fund of State Key Laboratory of Advanced Forming Technology and Equipment(Grant No.SKL2019006).
文摘The paper aims at modeling and simulating the atomization process of the close-coupled ring-hole nozzle in vacuum induction gas atomization(VIGA)for metallic powder production.First of all,the primary atomization of the ring-hole nozzle is simulated by the volume of fluid(VOF)coupled large eddy simulation(LES)model.To simulate the secondary atomization process,we use the method of selecting the droplet sub-model and the VOF model.The results show that the ring-hole nozzle forms a gas recirculation zone at the bottom of the delivery tube,which is the main reason for the formation of an annular liquid film during the primary atomization.In addition,the primary atomization process of the ring-hole nozzle consists of three stages:the formation of the serrated liquid film tip,the appearance and shedding of the ligaments,and the fragmentation of ligaments.At the same time,the primary atomization mainly forms spherical droplets and long droplets,but only the long droplets can be reserved and proceed to the secondary atomization.Moreover,increasing the number of ring holes from 18 to 30,the mass median diameter(MMD,d_(50))of the primary atomized droplets decreases first and then increases,which is mainly due to the change of the thickness of the melt film.Moreover,the secondary atomization of the ring-hole nozzles is mainly in bag breakup mode and multimode breakup model,and bag breakup will result in the formation of hollow powder,which can be avoided by increasing the gas velocity.
基金Funded by the National Natural Science Foundation of China(Nos.U1502274 and 51834009)。
文摘2wt%TiB_(2)/Cu composite powders were fabricated in situ by reactive gas atomization.The fabricated composite powder exhibits high sphericity,and the powder sizes range from 5μm to 150μm.The morphology of the Cu matrix and the distribution of the TiB2 particles in the composite powders vary with the powder size.The critical transitions of interface morphologies from dendritic-to-cellular and cellular-to-planar interfaces occurs when the composite powder sizes decrease to 34μm and 14μm,respectively.Compared with pure Cu droplets,the composite droplets undergo critical transition of the interface morphologies at a smaller droplet size corresponding to a higher cooling rate because the existence of TiB2 particles can cause instability in the advancing solidification front and heterogeneous nucleation.With decreasing powder size,the extent of the TiB_(2) particle interdendritic segregation decreases as the result of enhanced engulfment of TiB2 particles by the advancing solidification front.
文摘The instability theory of fluid flow is applied in gas atomization and the results show that the instability of interfacial wave is the main cause of gas atomization. The size of the droplets and its change with parameters are also studied, the results are compatible with the experiments.
文摘Super-clean and super-spherical FGH4095 superalloy powder is produced by the ceramic-free electrode inductionmelt inert gas atomization(EIGA) technique.A continuous and steady-state liquid metal flow is achieved at high-frequency(350 k Hz) alternating current and high electric power(100 k W).The superalloy is immersed in a high-frequency induction coil,and the liquid metal falling into a supersonic nozzle is atomized by an Ar gas of high kinetic gas energy.Numerical calculations are performed to optimize the structure parameters for the nozzle tip.The undesired oxidation reaction of alloying elements starts at 1000℃ with the reaction originating from the active sites on the powder surfaces,leading to the formation of oxides,MexOy.The role of active sites and kinetic factors associated with the diffusion of oxygen present in the atomization gas streams are also examined.The observed results reveal that the oxidation process occurring at the surface of the produced powders gradually moves toward the core,and that there exists a clear interface between the product layer and the reactant.The present study lays a theoretical foundation for controlling the oxidation of nickel-based superalloy powders from the powder process step.
基金financially supported by the National High-Tech Research and Development Program of China (No. 2009AA033901)the National Natural Science Foundation of China (No. 51004019)
文摘17-4PH stainless steel powders were prepared using a supersonic nozzle in a close-coupled gas atomization system. The characteristics of powder particles were carried out by means of a laser particle size analyzer, scanning electron microscopy (SEM), and the X-ray diffraction (XRD) technique. The results show that the mass median particle diameter is about 19.15 prn. Three main types of surface microstructures are observed in the powders: well-developed dendrite, cellular, and cellular dendrite structure. The XRD measurements show that, as the particle size decreases, the amount of fcc phase gradually decreases and that of bcc phase increases. The cooling rate is inversely related to the particle size, i.e., it decreases with an increase in particle size.
基金This work has been supported by the Flu,tda~ion Of harbin institute of Technology for Out standing YOungScientists (No. 1832).
文摘A hypereutectic Al-Si alloy powder was prepared by ultrasonic gas atomization process. The morphologies, microstructure and phase constituent of the alloy powder were studied. The results showed that powder of the alloy was very fine and its microstructure was mainly consisted of Si crystals plus intermetallic compound A19FeSi3, which were.very fine and uniformly distributed.
文摘The crucible-free electrode induction melting gas atomization(EIGA) technology is an advanced technology for preparing ultra-clean nickel-based superalloy powders. One of the key issues for fabricating powders with high quality and yield is the consecutive induction melting of a superalloy electrode. The coupling of a superalloy electrode and coil,frequency, output power, and heat conduction are investigated to improve the controllable electrode induction melting process. Numerical simulation results show that when the coil frequency is 400 kHz, the output power is 100 kW, superalloy liquid flow with a diameter of about 5 mm is not consecutive. When the coil frequency is reduced to 40 kHz, the output power is 120 kW, superalloy liquid flow is consecutive, and its diameter is about 7 mm.
基金supported by the National Natural Science Foundation of China (Grant Nos.10772107, 10702038)the Shanghai Municipal Key Projects on Basic Research (Grant No.08JC1409800)+1 种基金the Innovation Project of Shanghai Municipal Education Commission (Grant No.08YZ10)the Shanghai Municipal Science and Technology Commission (Grant No.09DZ1141502)
文摘The resonant behaviors of an ultra-sonic gas atomization nozzle with a zero mass-flux jet actuator were numerically investigated with FLUENT software by using a double precision unsteady two-dimensional pressure-based solver. The Spalart-Allmaras turbulence model was adopted in the simulations. Numerical results indicated that the oscillation properties of the gas efflux were effectively improved. Several resonatory frequencies corresponding to different vibration modes of gas were distinguished in the nozzle. With the changing of nozzle geometric parameters, different characters among those modes were elucidated by analyzing the propagations of pressure waves.
基金the Major State Ba-sic Research Development Program of China (Nos. 2006CB605203 and 2006CB605204)
文摘Al-20Sn-1Cu powders were prepared by gas atomization in an argon atmosphere with atomizing pressures of 1.1 and 1.6 MPa. The characteristics of the powders are determined by means of dry sieving, scanning electron microscopy (SEM), optical microscopy (OM), and X-ray diffractometry (XRD). The results show that the powders exhibit a bimodal size distribution and a higher gas pressure results in a broad size distribution. All particles in both cases are spherical or nearly spherical and satellites form on the surface of coarse particles. Dendritic and cellular structures coexist in the particle. With decreasing particle diameter, the secondary dendrite arm spacing (SDAS) decreases and the cooling rate increases. The particles processed under high gas atomization pressure (1.6 MPa) exhibit a lower SDAS value and a higher cooling rate than those of the same size under low gas atomization pressure (1.1 MPa). The XRD results show that the Sn content increases with decreasing particle size.
文摘The gas flow in the Hartmann resonance tube is numerically investigated by the finite volume method based on the Roe solver. The oscillation of the flow is studied with the presence of a needle actuator set along the nozzle axis. Numerical results agree well with the theoretical and experimental results available. Numerical results indicate that the resonance mode of the resonance tube will switch by means of removing or adding the actuator. The gas flow in the ultrasonic gas atomization (USGA) nozzle is also studied by the same numerical methods. Oscillation caused by the Hartmann resonance tube structure, coupled with a secondary resonator, in the USGA nozzle is investigated. Effects of the variation of parameters on the oscillation are studied. The mechanism of the transition of subsonic flow to supersonic flow in the USGA nozzle is also discussed based on numerical results.
基金the National Basic Research Program of China (No. 2011CB012902) for their continuing support to this research
文摘In this study, the microstructure evolution of rapidly solidified ASP30 high-speed steel particles was predicted using a simulation method based on the cellular automaton-finite element (CAFE) model. The dendritic growth kinetics, in view of the characteristics of ASP30 steel, were calculated and combined with macro heat transfer calculations by user-defined functions (UDFs) to simulate the microstructure of gas-atomized particles. The relationship among particle diameter, undercooling, and the convection heat transfer coefficient was also inves- tigated to provide cooling conditions for simulations. The simulated results indicated that a columnar grain microstructure was observed in small particles, whereas an equiaxed microstructure was observed in large particles. In addition, the morphologies and microstructures of gas-atomized ASP30 steel particles were also investigated experimentally using scanning electron microscopy (SEM). The experimental re- suits showed that four major types ofmicrostructures were formed: dendritic, equiaxed, mixed, and multi-droplet microstructures. The simu- lated results and the available experimental data are in good agreement.
文摘Microstructure, thermodynamics and electrochemicalproperties of novel RE (NiAlCu)x(x= 4.5, 4.9, 5.6 ) microcrystalline hydrogen-storage alloy powder prepared by gas atomization wasinvestigated. It indicates that alloyparticles show relatively regularspherical. Microstructure is composed of the AB5 matrix phase andeutectic double-phase structure withthe AB5 phase and Ni3Al along grainboundaries when x = 5. 6, there is acoexistent structure consisting ofAB5 phase and eutectic doublephase with AB3 and AB phases along grain boundaries at x= 4.5.When x is increased to 4.9, themixed structures are composed ofAB5 and a few AB phases in discontinuous network distribution. Theelectrochemical capacity of alloy is210~300 mAh·g-1, and the activated periods are only 1~3 times.lt seems to be ascribed to the appearance of a great number of freshsurfaces within powder particles resulting from the as-quenched microcrack along the interphase boundaries within particles propagatinggradually in the process of hydrogen-absorption-and dissociation dueto the intrinsic double-phase structure.
文摘The fine structure of hydrogen storage alloy powders MiNi4.3-xCoxMr0.4AI0.3(x=0.75, 0.45, 0.10; Ml: La-rich misch metal) prepared by rapidly solidifying gas atomization was investigated using a Rietveld analysis method. Two sets of CaCu5-type crystal constants were observed in the studied alloys and one set was larger than the other. With decreasing powder radius the solidification rate of powder increased, and so did the percentage of a particle part with larger crystal constants. The reason why there were two sets of crystal constants might be the difference of solidification rate between the outside and inside of a particle.
文摘Gas atomization has been studied by using energy method in this paper. It shows that the capillary potential energy of the atomization droplets is supplied by the impingement of the gas on the liquid. The energy criterion of the minimum equivalent diameter of the atomization droplets is obtained. The result is comparable to the empirical formulae.[HJ*2/3]
基金Supported by the National Basic Research Program of China under Grant No 2012CB921603Changjiang Scholars and Innovative Research Team in University of Ministry of Education of China under Grant No IRT13076+2 种基金the State Key Program of the National Natural Science of China under Grant No 11434007the National Natural Science of China under Grant Nos 11274209,61475090,60378039 and 61378013Shanxi Scholarship Council of China(2014-009)
文摘Electromagnetically induced transparency (EIT) is investigated in a system of cold, interacting cesium Rydberg atoms. The utilized cesium levels 6S1/2, 6P3/2 and nD5/2 constitute a cascade three-level system, in which a coupling laser drives the Rydberg transition, and a probe laser detects the EIT signal on the 6S1/2 to 6/23/2 transition. Rydberg EIT spectra are found to depend on the strong interaction between the Rydberg atoms. Diminished EIT transparency is obtained when the Rabi frequency of the probe laser is increased, whereas the corresponding linewidth remains unchanged. To model the system with a three-level Linclblad equation, we introduce a Rydberg-level dephasing rate γ3 = κ×(P33/Ωp)^2, with a value κ that depends on the ground-state atom density and the Rydberg level, The simulation results are largely consistent with the measurements. The experiments, in which the principal quantum number is varied between 30 and 43, demonstrate that the EIT reduction observed at large Ωp is due to the strong interactions between the Rydberg atoms.
基金supported by National Natural Science Foundation of China(Grant No. 50775133)
文摘SiC magnetic abrasive is used to polish surfaces of precise, complex parts which are hard, brittle and highly corrosion-resistant in magnetic abrasive finishing(MAF). Various techniques are employed to produce this magnetic abrasive, but few can meet production demands because they are usually time-consuming, complex with high cost, and the magnetic abrasives made by these techniques have irregular shape and low bonding strength that result in low processing efficiency and shorter service life. Therefore, an attempt is made by combining gas atomization and rapid solidification to fabricate a new iron-based SiC spherical composite magnetic abrasive. The experimental system to prepare this new magnetic abrasive is constructed according to the characteristics of gas atomization and rapid solidification process and the performance requirements of magnetic abrasive. The new iron-based SiC spherical composite magnetic abrasive is prepared successfully when the machining parameters and the composition proportion of the raw materials are controlled properly. Its morphology, microstructure, phase composition are characterized by scanning electron microscope(SEM) and X-ray diffraction(XRD) analysis. The MAF tests on plate of mold steel S136 are carried out without grinding lubricant to assess the finishing performance and service life of this new SiC magnetic abrasive. The surface roughness(Ra) of the plate worked is rapidly reduced to 0.051 μm from an initial value of 0.372 μm within 5 min. The MAF test is carried on to find that the service life of this new SiC magnetic abrasive reaches to 155 min. The results indicate that this process presented is feasible to prepare the new SiC magnetic abrasive; and compared with previous magnetic abrasives, the new SiC spherical composite magnetic abrasive has excellent finishing performance, high processing efficiency and longer service life. The presented method to fabricate magnetic abrasive through gas atomization and rapid solidification presented can significantly improve the finishing performance and service life of magnetic abrasive, and provide a more practical approach for large-scale industrial production of magnetic abrasive.
文摘Mg-Al-Zn-M M (misch metal) alloy powders were manufactured by inert gas atomization and the characteristics of alloy powders were investigated.In spite of the low fluidity and easy oxidation of the magnesium melt,the spherical powder was made successfully with the improved three piece nozzle systems of gas atomization unit. It was found that most of the solidified powders with particles size of less than 50μm in diameter were single crystal and the solidification structure of rapidly solidified powders showed a typical dendritic morphology because of supercooling prior to nucleation.The spacing of secondary denrite arms was deceasing as the size of powders was decreasing.The rapidly solidified powders were consolidated by vacuum hot extrusion and the effects of misch metal addition to AZ91 on mechanical properties of extruded bars were also examined.During extrusion of the rapidly solidified powders,their dendritic structure was broken into fragments and remained as grains of about 3μm in size.The Mg-Al-Ce intermetallic compounds formed in the interdendritic regions of powders were finely broken,too.The tensile strength and ductility obtained in as-extruded Mg-9 wt pct Al-1 wt pct Zn-3 wt pct MM alloy wereσ-(T.S.) =383 MPa andε=10.6%,respectively.All of these improvements on mechanical properties were resulted from the refined microstructure and second-phase dispersions.
文摘Gas mass flux rate,metal mass flux rate and outlet gas velocity are three atomization scale parameters which greatly affect the atomization efficiency. A Laval-style annual slot supersonic nozzle is designed by optimizing the geometric parameters of delivery tube outlet and gas outlet to obtain applicable atomization scale parameters. A computational fluid flow model is adopted to investigate the effect of atomization gas pressure ( P0 ) on the gas flow field in gas atomization progress. The numerical results show that the outlet gas velocity of the nozzle is not affected by P0 and the maximum gas velocity reaches 452 m / s. The alternation of aspiration pressure ( ΔP) is caused by the variations of stagnation pressure and location of Mach shock disk, and hardly by the location of stagnation point. The aspiration pressure is found to decrease as P0 increases when P0 < 1. 3 MPa. However,at a higher atomization gas pressure increasing P0 causes an opposite: the aspiration pressure atomization increases with the gas pressure,and keeps a plateau when P0 > 2. 0 MPa. The minimum aspiration pressure ΔP = - 70 kPa is obtained at P0 = 1. 3 MPa. The results indicate that the designed Laval- style annual slot nozzle has well atomization characteristic at lower atomization pressure.
文摘This paper concentrated on the effect of azimuthal variation of section shape on the instability of a cylindrical jet. A single fluid model under certain assumptions was constructed. The characteristic relation between frequency and wave number is obtained using the normal mode method. The effect of some parameters on the stability was examined and some phenomena in experiments were explained.