NUMERICAL MODELING OF TURBULENTEVAPORATING GAS-DROPLET TWO-PHASE FLOWS IN AN AFTERBURNER DIFFUSOR OF TURBO-FAN JET ENGINES

The two-dimensional turbulent evaporating gas-droplet two-phase flows in an afterburner diffusor of turbo-fan jet engines are simulated by the k-ε turbulence model and the particle trajectory model. Comparison of predicted gas velocity and temperature distributions with experimental results for the cases without liquid spray shows pretty good agreement. Gas-droplet two-phase flow predictions give plausible droplet trajectories, fuel-vapor concentration distribution, gas-phase velocity and temperature field in presence of liquid droplets. One run of computation with this method is made for a particular afterburner. The results indicate that the location of the atomizers is not favorable to flame stabilization and combustion efficiency. The proposed numerical modeling can also be adopted for optimization design and performance evaluation of afterburner combustors of turbo-fan jet engines.

Evaluation of frictional pressure drop correlations for air-water and air-oil two-phase flow in pipeline-riser system

Accurate prediction of the frictional pressure drop is important for the design and operation of subsea oil and gas transporting system considering the length of the pipeline. The applicability of the correlations to pipeline-riser flow needs evaluation since the flow condition in pipeline-riser is quite different from the original data where they were derived from. In the present study, a comprehensive evaluation of 24prevailing correlation in predicting frictional pressure drop is carried out based on experimentally measured data of air-water and air-oil two-phase flows in pipeline-riser. Experiments are performed in a system having different configuration of pipeline-riser with the inclination of the downcomer varied from-2°to-5°to investigated the effect of the elbow on the frictional pressure drop in the riser. The inlet gas velocity ranges from 0.03 to 6.2 m/s, and liquid velocity varies from 0.02 to 1.3 m/s. A total of885 experimental data points including 782 on air-water flows and 103 on air-oil flows are obtained and used to access the prediction ability of the correlations. Comparison of the predicted results with the measured data indicate that a majority of the investigated correlations under-predict the pressure drop on severe slugging. The result of this study highlights the requirement of new method considering the effect of pipe layout on the frictional pressure drop.

Integrated numerical simulation of hydraulic fracturing and production in shale gas well considering gas-water two-phase flow

Based on the displacement discontinuity method and the discrete fracture unified pipe network model,a sequential iterative numerical method was used to build a fracturing-production integrated numerical model of shale gas well considering the two-phase flow of gas and water.The model accounts for the influence of natural fractures and matrix properties on the fracturing process and directly applies post-fracturing formation pressure and water saturation distribution to subsequent well shut-in and production simulation,allowing for a more accurate fracturing-production integrated simulation.The results show that the reservoir physical properties have great impacts on fracture propagation,and the reasonable prediction of formation pressure and reservoir fluid distribution after the fracturing is critical to accurately predict the gas and fluid production of the shale gas wells.Compared with the conventional method,the proposed model can more accurately simulate the water and gas production by considering the impact of fracturing on both matrix pressure and water saturation.The established model is applied to the integrated fracturing-production simulation of practical horizontal shale gas wells.The simulation results are in good agreement with the practical production data,thus verifying the accuracy of the model.

Flow pattern and pressure drop of gas-liquid two-phase swirl flow in a horizontal pipe

The gas-liquid two-phase swirl flow can increase the gas-liquid two-phase contact area and enhance the heat and mass transfer efficiency between gas and liquid.The swirl flow has important practical application value for promoting gas hydrate formation and ensuring the flow safe of natural gas hydrate slurry.The experimental section was made of plexiglass pipe and the experimental medium was air and water.The flow pattern of the gas-liquid two-phase swirl flow in the horizontal pipe was divided,according to a high-definition camera and the overall characteristics of the gas-liquid interface.The flow pattern map of the gas-liquid two-phase swirl flow in a horizontal pipe was studied.The influence of the flow velocity and vane parameters on pressure drop was investigated.Two types of gas-liquid two-phase swirl flow pressure drop models was established.The homogeneous-phase and split-phase pressure drop models have good prediction on swirl bubble flow,swirl dispersed flow,swirl annular flow and swirl stratified flow,and the predictive error band is not more than 20%.

A Pressure-Drop Model for Oil-Gas Two-Phase Flow in Horizontal Pipes

The accurate prediction of the pressure distribution of highly viscous fluids in wellbores and pipelines is of great significance for heavy oil production and transportation.The flow behavior of high-viscosity fluids is quite different with respect to that of low-viscosity fluids.Currently,the performances of existing pressure-drop models seem to be relatively limited when they are applied to high-viscosity fluids.In this study,a gas-liquid two-phase flow experiment has been carried out using a 60 mm ID horizontal pipe with air and white oil.The experimental results indicate that viscosity exerts a significant influence on the liquid holdup and pressure drop.At the same gas and liquid volume,both the liquid holdup and pressure drop increase with an increase in the viscosity.Combining two existing models,a modified pressure drop method is developed,which is applicable to horizontal pipes for different viscosities and does not depend on the flow pattern.This new method displays a high accuracy in predicting the new experimental data presented here and other published data in literature.

SIMULATION OF GAS AND LIQUID TWO-PHASE FLOW THROUGH THE BLAST FURNACE DROPPING ZONE

A three-dimensional mathematical model,based on differential balances of mass and momentum,hasbeen developed to describe the two-phase flow of gas and liquid through the dropping zone of the blast fur-nace.Agreement between observed and calculated values verifies the validity of this model.On the basis of this model,various parameters for the surrounding of the dry zone of Blast FurnaceNo.I-BF of the Beijing Iron and Steel Company have been computed,from which a diagram for demar-cation of fluidization of coke and flooding of slag has been proposed.

Optimizing Two-Phase Flow Heat Transfer:DCS Hybrid Modeling and Automation in Coal-Fired Power Plant Boilers

In response to escalating challenges in energy conservation and emission reduction,this study delves into the complexities of heat transfer in two-phase flows and adjustments to combustion processes within coal-fired boilers.Utilizing a fusion of hybrid modeling and automation technologies,we develop soft measurement models for key combustion parameters,such as the net calorific value of coal,flue gas oxygen content,and fly ash carbon content,within theDistributedControl System(DCS).Validated with performance test data,thesemodels exhibit controlled root mean square error(RMSE)and maximum absolute error(MAXE)values,both within the range of 0.203.Integrated into their respective automatic control systems,thesemodels optimize two-phase flow heat transfer,finetune combustion conditions,and mitigate incomplete combustion.Furthermore,this paper conducts an in-depth exploration of the generationmechanismof nitrogen oxides(NOx)and low oxygen emission reduction technology in coal-fired boilers,demonstrating a substantial reduction in furnace exit NOx generation by 30%to 40%and the power supply coal consumption decreased by 1.62 g/(kW h).The research outcomes highlight the model’s rapid responsiveness,enabling prompt reflection of transient variations in various economic indicator parameters.This provides a more effective means for real-time monitoring of crucial variables in coal-fired boilers and facilitates timely combustion adjustments,underscoring notable achievements in boiler combustion.The research not only provides valuable and practical insights into the intricacies of two-phase flow heat transfer and heat exchange but also establishes a pioneering methodology for tackling industry challenges.

Parametric study of gas−liquid two-phase flow field in horizontal stirred tank

Based on Fluent software,the gas−liquid two-phase flow in the horizontal stirred tank was simulated with SST k−ωturbulence model,Eulerian−Eulerian two-fluid model,and multi-reference flame method.The mixing process in the tank was calculated by tracer method.The results show that increasing the rotating speed or gas flow is conducive to a more uniform distribution of the gas phase and accelerates the mixing of the liquid phase.When the rotating speed exceeds 93 r/min,the relative power demand remains basically constant.The change in the inclination angle of the upper impeller has minimal effect on the gas phase distribution.When the inclination angle is 50°,the relative power demand reaches the maximum.An appropriate increase in the impeller distance from the bottom improves the gas holdup and gas phase distribution but increases the liquid phase mixing time.

Pressure Drop of Liquid–Solid Two-Phase Flow in the Vertical Tube Bundle of a Cold-Model Circulating Fluidized Bed Evaporator

A cold-model vertical multi-tube circulating fluidized bed evaporator was designed and built to conduct a visualization study on the pressure drop of a liquid–solid two-phase flow and the corresponding particle distribution.Water and polyformaldehyde particle(POM)were used as the liquid and solid phases,respectively.The effects of operating parameters such as the amount of added particles,circulating flow rate,and particle size were systematically investigated.The results showed that the addition of the particles increased the pressure drop in the vertical tube bundle.The maximum pressure drop ratios were 18.65%,21.15%,18.00%,and 21.15%within the experimental range of the amount of added particles for POM1,POM2,POM3,and POM4,respectively.The pressure drop ratio basically decreased with the increase in the circulating flow rate but fluctuated with the increase in the amount of added particles and particle size.The difference in pressure drop ratio decreased with the increase in the circulating flow rate.As the amount of added particles increased,the difference in pressure drop ratio fluctuated at low circulating flow rate but basically decreased at high circulating flow rate.The pressure drop in the vertical tube bundle accounted for about 70%of the overall pressure drop in the up-flow heating chamber and was the main component of the overall pressure within the experimental range.Three-dimensional phase diagrams were established to display the variation ranges of the pressure drop and pressure drop ratio in the vertical tube bundle corresponding to the operating parameters.The research results can provide some reference for the application of the fluidized bed heat transfer technology in the industry.

Simulation of gas–liquid two-phase flow in a flow-focusing microchannel with the lattice Boltzmann method

A lattice Boltzmann method for gas–liquid two-phase flow involving non-Newtonian fluids is developed. Bubble formation in a flow-focusing microchannel is simulated by the method. The influences of flow rate ratio, surface tension,wetting properties, and rheological characteristics of the fluid on the two-phase flow are analyzed. The results indicate that the flow pattern transfers from slug flow to dry-plug flow with a sufficiently small capillary number. Due to the presence of three-phase contact lines, the contact angle has a more significant effect on the dry-plug flow pattern than on the slug flow pattern. The deformation of the front and rear meniscus of a bubble in the shear-thinning fluid can be explained by the variation of the capillary number. The reduced viscosity and increased contact angle are beneficial for the drag reduction in a microchannel. It also demonstrates the effectiveness of the current method to simulate the gas–liquid two-phase flow in a microchannel.

Simulation of Gas-Water Two-Phase Flow in Tight Gas Reservoirs Considering the Gas Slip Effect

A mathematical model for the gas-water two-phase flow in tight gas reservoirs is elaborated.The model can account for the gas slip effect,stress sensitivity,and high-speed non-Darcy factors.The related equations are solved in the framework of a finite element method.The results are validated against those obtained by using the commercial software CMG(Computer Modeling Group software for advanced recovery process simulation).It is shown that the proposed method is reliable.It can capture the fracture rejection characteristics of tight gas reservoirs better than the CMG.A sensitivity analysis of various control factors(initial water saturation,reservoir parameters,and fracturing parameters)affecting the production in tight gas wells is conducted accordingly.Finally,a series of theoretical arguments are provided for a rational and effective development/exploitation of tight sandstone gas reservoirs.

Prediction of Flowing Bottomhole Pressures for Two-Phase Coalbed Methane Wells

A method is proposed to predict the flowing bottomhole pressures （FBHPs） for two-phase coalbed methane （CBM） wells. The mathematical models for both gas column pressure and two-phase fluid column pressure were developed based on the well liquid flow equation. FBHPs during the production were predicted by considering the effect of entrained liquid on gravitational gradients. Comparison of calculated BHPs by Cullender-Smith and proposed method was also studied. The results show that the proposed algorithm gives the desired accuracy of calculating BHPs in the low- productivity and low-pressure CBM wells. FBHP is resulted from the combined action of wellhead pressure, gas column pressure and fluid column pressure. Variation of kinetic energy term, compressibility and friction factors with depth increments and liquid holdup with velocity should be considered to simulate the real BHPs adequately. BHP is a function of depth of each column segment. The small errors of less than 1.5% between the calculated and measured values are obtained with each segment within 25 m. Adjusting BHPs can effectively increase production pressure drop, which is beneficial to CBM desorption and enhances reservoir productivity. The increment of pressure drop from 5.37 MPa2 to 8.66 MPa2 leads to an increase of CBM production from 3270 m3/d to 6700 m3/d and is attributed to a decrease in BHP from 2.25 MPa to 1.33 MPa.

Near-source characteristics of two-phase gas-solid outbursts in roadways

Coal and gas outbursts compromise two-phase gas-solid mixtures as they propagate as shock waves and flows from their sources.Propagation is influenced by the form of the outburst,proximity to source,the structure and form of the transmitting roadways and the influence of obstacles.The following characterizes the propagation of coal and gas outbursts as two-phase gas-solid flows proximal to source where the coupled effects of pulverized coal and gas flows dominate behavior.The characteristics of shock wave propagation and attenuation were systematically examined for varied roadway geometries using experiments and numerical models.The results demonstrate that the geometry of roadway obstructions is significant and may result in partial compression and sometimes secondary overpressurization in blocked and small comer roadways leading to significant attenuation of outburst shock waves.The shock waves attenuate slowly in both straight and abruptly expanding roadways and more significantly in T-shaped roadways.The most significant attenuation appears in small angle comers and bifurcations in roadways with the largest attenuation occurring in blocked roadways.These results provide basic parameters for simplifying transport in complex roadway networks in the far-field,and guidance for the design of coal and gas outburst prevention facilities and emergency rescue.

A Model for Predicting Holdup and Pressure Drop in Gas- Liquid Stratified Flow

The time-dependent liquid film thickness and pressure drop were measured by using parallel-wire conductance probes and capacitance differential-pressure transducers. Applying the eddy viscosity theory and an appropriate correlation of interfacial sear stress,a new two-dimensional separated model of holdup and pressure drop of turbulent/turbulent gas-liquid stratified flow was presented. Prediction results agreed well with experimental data.

Numerical Investigation of Two-Phase Flow through a T-Junction Microchannel Reactor

Recently, microreactors have become available to be fabricated and used safely. The performance of these microreactors depends on the behavior of the multiphase flow hydrodynamics. Gas-liquid flow through T-junction microchannel reactor is simulated numerically using VOF （volume of fluid） method. 2-D （Two-dimensional） and 3-D （three-dimensional） models of the T-junction microchannel reactor were introduced to the simulations. Both 2-D and 3-D simulations for nitrogen-water flow were performed in the FLUENT （Fluent. Inc.） computational fluid dynamics package. The third direction effect has been studied by comparing the results of the 2-D and 3-D simulations with the published experimental data. Also, the bubble slug length was calculated for the 2-D and 3-D simulations. Furthermore, the hydrodynamics of the flow was studied for the 2-D and 3-D simulations, and compared with other experimental data. The pressure drop, mean bubble velocity, the velocity distribution and the void fraction were calculated and found to be in good agreement with published data.

MaI-Uniformity of Two-Phase Flow Distribution in Merged Pipe Distributor under Different Outlet Channel Length

Two-phase flow distributions in the merged pipe distributor have still remained mal-uniformity problem and the causes have not clearly discovered yet. Therefore, the enhancement study is needed, absolutely. The experimental was carried out upon the distributor constructed by acrylics resembling merged triple pipe, 8 mm in diameter of inlet channel and two set 5 mm in diameter of each outlet channel, set horizontally sideways. Three flow patterns were fed, i.e., bubble, slug and stratified flow, observed via high speed video camera. The pressure distribution was measured by series of U-tube water gauge manometer. The flow patterns, phase distribution and pressure drop were analyzed by CFD software, validated by experimental data and compared by existing correlation, analytically. The experiment is extended by modeling, in order to vary three inclinations of distributor： horizontally, 45° and vertically up-ward as well as to vary three outlet channel lengths with length ratio lc/dc： 3.2, 10 and 70. It was revealed that the two-phase flow distribution tends to be mal-uniform and to transform to different flow pattern in outlet channels. These are promoted by different： outlet channel length, feeding two-phase flow pattern in inlet distributor and inclination angle. The changing of flow pattern is driven by fluctuating velocity in both upper and lower outlet channel.

Gas Condensate Two Phase Flow Performance in Porous Media Considering Capillary Number and Non-Darcy Effects

Retrograde condensation frequently occurs during the development of gas condensate reservoirs. The loss of productivity is often observed due to the reduced relative permeability to gas as condensate accumulates near the well bore region. How to describe the condensate blockage effect exactly has been a continuous research topic. However, up to now, the present methods usually over-estimate or underestimate the productivity reduction due to an incorrect understanding of the mechanism of flow in porous medium, which inevitably results in an inaccurate prediction of production performance. It has been found in recent numerous theoretical and experimental studies that capillary number and non-Darcy flow have significant influence on relative permeability in regions near the well bore. The two effects impose opposite impacts on production performance, thus leading to gas condensate flow showing characteristics different from general understanding. It is significant for prediction of performance in gas condensate wells to understand the two effects exactly. The aim of the paper is to describe and analyze the flow dynamics in porous media accurately during the production of gas condensate reservoirs. Based on the description of three-zone flow mechanism, capillary number and non-Darcy effect are incorporated in the analysis of relative permeability, making it possible to describe the effect of condensate blockage. The effect of capillary number and inertial flow on gas and condensate relative permeability is analyzed in detail. Novel Inflow Performance Relation (IPR) models considering high velocity effects are formulated and the contrast analysis of different IPR models is conducted. The result shows that the proposed method can help predict the production performance and productivity more accurately than conventional methods.

Application of time–frequency entropy from wake oscillation to gas–liquid flow pattern identification

Gas–liquid two-phase flow abounds in industrial processes and facilities. Identification of its flow pattern plays an essential role in the field of multiphase flow measurement. A bluff body was introduced in this study to recognize gas–liquid flow patterns by inducing fluid oscillation that enlarged differences between each flow pattern. Experiments with air–water mixtures were carried out in horizontal pipelines at ambient temperature and atmospheric pressure. Differential pressure signals from the bluff-body wake were obtained in bubble, bubble/plug transitional, plug, slug, and annular flows. Utilizing the adaptive ensemble empirical mode decomposition method and the Hilbert transform, the time–frequency entropy S of the differential pressure signals was obtained. By combining S and other flow parameters, such as the volumetric void fraction β, the dryness x, the ratio of density φ and the modified fluid coefficient ψ, a new flow pattern map was constructed which adopted S（1–x）φ and （1–β）ψ as the vertical and horizontal coordinates, respectively. The overall rate of classification of the map was verified to be 92.9% by the experimental data. It provides an effective and simple solution to the gas–liquid flow pattern identification problems.

Study on gas–liquid flow characteristics in stirred tank with dual-impeller based on CFD-PBM coupled model

Study on gas–liquid flow in stirred tank with two combinations of dual-impeller(six-bent-bladed turbine(6BT)+six-inclined-blade down-pumping turbine(6 ITD),the six-bent-bladed turbine(6BT)+six-inclinedblade up-pumping turbine(6ITU))was conducted using computational fluid dynamics(CFD)and population balance model(PBM)(CFD-PBM)coupled model.The local bubble size was captured by particle image velocimetry(PIV)measurement.The gas holdup,bubble size distribution and gas–liquid interfacial area were explored at different conditions through numerical simulation.The results showed that the 4 mm bubbles accounted for the largest proportion of 33%at the gas flow rates Q=0.76 m^(3)·h^(-1) and 22%at Q=1.52 m^(3)·h^(-1) for combined impeller of 6BT+6ITU,while the bubbles of 4.7 mm and 5.5 mm were the largest proportion for 6BT+6ITD combination,i.e.25%at Q=0.76 m^(3)·h^(-1) and 22%at Q=1.52 m^(3)·h^(-1),respectively,which indicated that 6BT+6ITU could reduce bubble size effectively and promote gas dispersion.In addition,the gas holdup around impellers was increased obviously with the speed compared with gas flow rate.So it was concluded that 6ITU impeller could be more conductive to the bubble dispersion with more uniform bubble size,which embodied the advantages of 6BT+6ITU combination in gas–liquid mixing.

Improving Existing Drainage and Gas Recovery Technologies: An Experimental Study on the Wellbore Flow in a Horizontal Well

With the increasing number of horizontal wells with low pressure,low yield,and water production,the phenomenon of water and liquid accumulation in gas wells is becoming progressively more serious.In order to fix these issues,it is necessary to improve existing drainage and gas recovery technologies,increase the fluid carrying capacity of these wells,and ensure that the bottom-hole airflow has enough energy to transport the liquid to the wellhead.Among the many techniques of drainage and gas recovery,the gas lift has recently become a popular method.In the present study,through the simulation of the entire horizontal well,the flow regularity of the whole wellbore during the lift of low-pressure gas has been analyzed.The pressure distribution,liquid holdup rate,flow pattern,and energy loss(including gravity loss and friction loss)have been determined using the Beggs-brill approach.It has been found that the total pressure drop of the wellbore decreases first and increases gradually after reaching a minimum value when gas extraction is carried out via gas lift.Based on the analysis of the influence of the injection volume on wellbore pressure drop and the influence of flow pattern on the lifting efficiency,the optimal gas-lift injection parameters have been determined by taking the minimum pressure loss of wellbore as the judgment criterion.