Experimental study of polyurea-coated fiber-reinforced cement boards under gas explosions

Five types of polyurea elastomers were synthesized by changing the isocyanate component and the mechanical properties of polyurea materials were measured. Fiber-reinforced cement boards(FRCB)strengthened by polyurea with different formulations were processed, and a series of experiments were carried out on the specimens with gas explosion devices. The results showed that the conventional mechanical properties of different types of polyureas had their own advantages. Based on the gas explosion overpressure criterion, the blast resistances of reinforced plates were quantitatively evaluated,and the best polyurea was selected to guide the formulation design. The three typical failure modes of polyurea-reinforced FRCBs were flexural, shear, and flexural-shear failure. Dynamic thermodynamics and shock wave spectral analysis revealed that the polyurea did not undergo a glass transition in the gas explosion tests but retained its elastic properties, allowing it to effectively wrap the fragments formed by the brittle substrates.

Understanding the boundary and mechanism of gas-induced explosion for lithium-ion cells:Experimental and theoretical analysis

Thermal runaway(TR)of lithium-ion(Li-ion)batteries(LIBs)involves multiple forms of hazards,such as gas venting/jetting,fire,or even explosion.Explosion,as the most extreme case,is caused by the generated flammable gases,and a deflagration to detonation transition(DDT)may occur in this process.Here,overheat-to-TR tests and the corresponding outgas-induced explosion tests were conducted on 42 Ah Li-ion cells with Li[Ni_(1/3)Co_(1/3)Mn_(1/3)]O2cathode.The sum of CO_(2),H_(2),C_(2)H_(4),CO,and CH4accounted for more than 90%of the gases.Lower/upper explosion limits(LEL/UEL),laminar flame speed,and ideal stable detonation pressure were calculated to interpret the explosion characteristics and boundary.It turned out that shockwave was easily to be compressed and accelerated under higher state of charge(SOC)conditions.Thus,Li-ion cells explosion may evolve into unstable detonation in encapsulated battery pack and its evolution mechanism was explained,which provides a new idea for explosion-proof design of LIBs system.Additionally,a comprehensive assessment method was developed to intuitively characterize TR hazards.Severity of explosion presented an upward trend with the increase of SOC while the sensitivity was not the same.This study provides a further anatomy of TR,which is instructive to the safety of power battery systems.

Assessment of gas and dust explosion in coal mines by means of fuzzy fault tree analysis

During the past decade, coal dust and gas explosions have been the most two serious types of disasters in China, threatening the lives of miners and causing significant losses in terms of national property. In this paper, an evaluation model of coal dust and gas explosions was constructed based on a fuzzy fault tree by taking the Xingli Coal Mine as a research site to identify the risk factors of coal dust and gas explosions.Furthermore, the hazards associated with such explosions were evaluated for this particular coal mine.After completing an on-site investigation, the fuzzy probabilities of basic events were obtained through expert scoring, and these expert opinions were then aggregated as trapezoidal fuzzy numbers to calculate the degrees of importance of all basic events. Finally, these degrees of importance were sorted. According to the resulting order, the basic events with higher probabilities were determined to identify key hazards in the daily safety management of this particular coal mine. Moreover, effective measures for preventing gas and coal dust explosions were derived. The fuzzy fault tree analysis method is of high significance in the analysis of accidental coal mine explosions and provides theoretical guidance for improving the efficiency of coal mine safety management in a scientific and feasible manner.

Study on Gas Explosion Characteristics in Urban Utility Tunnels

In order to study the effects of three factors,namely,premixed gas concentration,number of pressure relief ports and number of obstacles,on the overpressure characteristics of gas explosion and flame structure of gas chambers in utility tunnels,in this paper,a small and narrow experimental platform for gas explosion was constructed to study the evolution mechanism and law of the kinetic characteristics and flame behavior of gas explosion in utility tunnels,with a view to revealing the special influencing mechanism of the overpressure characteristics and flame behavior of gas explosion in utility tunnels.The results show that in the methane concentration of 9.5%when the explosion overpressure reaches its peak,and at the same time by the utility tunnel long and narrow restricted space,the explosion generated by the precursor shock wave along with the flame compression wave were superimposed on both ends of the pipeline back and forth for many times so that the overpressure waveforms are cyclic oscillatory trend,increasing the explosion hazards;compared with the closed conditions,the relief port on the overpressure characteristics of the significant impact of the maximum decrease of 57.7%,when the frequency of overpressure oscillation is reduced,the gas explosion generated by the overpressure damage is reduced;the presence of obstacles significantly affects the flow field,accelerates the flame propagation and leads to greater overpressure peaks and overpressure oscillations.The conclusions of the study can provide a basis for the safety of natural gas in utility tunnels.

Experiment study on the propagation laws of gas and coal dust explosion in coal mine

The experiment of gas and coal dust explosion propagation in a single lanewaywas carried out in a large experimental roadway that is nearly the same with actual environmentand geometry conditions.In the experiment,the time when the gas and coal dustexplosion flame reaches test points has a logarithmic function relation with the test pointdistances.The explosion flame propagation velocity rises rapidly in the foreside of the coaldust segment and comes down after that.The length of the flame area is about 2 timesthat of the original coal dust accumulation area.Shock wave pressure comes down to therock bottom in the coal dust segment,then reaches the maximum peak rapidly and comesdown.The theoretical basis of the research and assemble of across or explosion is suppliedby the experiment conclusion.Compared with gas explosion,the force and destructiondegree of gas and coal dust explosion is much larger.

Mechanism research of gas and coal dust explosion

Combined with the experimental results from the large tunnel of the ChongqingResearch Institute,the mechanism of gas and coal dust explosion was studied.Someconcepts about gas and coal dust explosion were introduced such as the form conditionand influential factors.Gas and coal dust explosion propagation was researched and thelifting process of coal dust was simulated.When an explosion occurred due to great mixtureof gas and air,the maximum explosion pressure appeared in the neighborhood of theexplosion source point.Before it propagated to the tunnel of the deposited coal dust,themaximum explosion pressure appeared to be in declining trend.Part of the energy waslost in the process of raising the deposited coal dust through a shock wave,so the maximumexplosion pressure was smallest on the foreside of the deposited coal dust sector.On the deposited coal dust sector,the explosion pressure rapidly increased and droppedoff after achieving the largest peak value.Because of coal dust participation in the explosion,the flame velocity rose rapidly on the deposited coal dust and achieved a basic stablevalue;coal dust was ignited to explode by initial laminar flame,and the laminar flametransformed into turbulent flame.The turbulence transformed the flame fold into a funnelshape and the shock wave interacted with the flame,so the combustion rate rose and thepressure wave was further enhanced.The regeneration mechanism between the flamecombustion rate and the aerodynamic flowing structure achieved the final critical state forforming the detonation.

Active protection of work area against explosion of dust-gas mixture

Potentially explosive atmosphere can occur not only in the production systems of the food,energy,chemical and petrochemical industries but also in the production processes of the mining industry.Gases,vapours,mists and dusts arise can escape in an uncontrolled way during production,processing,transportation and storage of flammable substances.In combination with oxygen,they create explosive atmospheres that,if ignited,lead to an explosion causing catastrophic damage to peopled lives and property.To protect against the results of hazardous dust-gas mixtures explosions in a confined work space,where employees can stay,various control and protection mechanisms are used in the form of an active explosion-proof system.The article presents the results of tests on an active system for limiting the effects of ignition of gas and/or dust based on a highly efficient explosion suppression system-equipped with an ignition detection system,high-pressure fire extinguisher and a power supply and trigger system.Smokeless powder was used as the explosive charge and sodium bicarbonate as the suppressive material.Tests of the effectiveness of the active explosion suppression system were carried out on two devices:a small-size dry dust collector and a zone extinguishing system adapted for direct explosion suppression in closed working spaces.In both cases,the explosion suppression process took place through the action of extinguishing powder blown out of the fire extinguisher after membrane perforation by compressed combustion products.

Experimental study on gas explosion to kill and injury mouse

The killing and injury effects of gas explosion shock wave on mouse in an open space pipeline is tested experimentally. When the methane volume fraction is 10M, the maximum explosion pressure is 0. 264 MPa and the injury is the most serious. Specially, some designed obstacles put in the open space pipeline are conducive to producing more stronger gas explosion shock wave. Accordingly, the injury effect of methane explosion on mouse is enhanced under obstacles condition. When the methane volume fraction is 10%, the maximum explosion pressure can reach 0. 298 MPa under obstacles conditiorL It can be concluded that to reduce explosive accident impact, the obstacles in coal mine should be avoided. With the explosions increasing, the death pressure of mouse decreases.

Practice of Fighting Fire and Suppressing Explosion for a Super-Large and Highly Gassy Mine

The Baijigou Mine fire in Ningxia Province,which broke out on October 24,2003,affected more than 108 m3 of the mine and was probably the largest underground fire in China in recent years. In addition to its size,the fire was also characterized by excessive air leakage and the potential for violent methane explosions. A series of new measures were taken to fight the fire,including sealing intake tunnels with water,injecting three-phase foam through boreholes,and flushing with a large volume of nitrogen. The fire was successfully extinguished and production re-sumed soon afterwards; not one single methane explosion occurred during fire-fighting and afterwards.

Explosion limits for combustible gases

Combustible gases in coal mines are composed of methane, hydrogen, some multi-carbon alkane gases and other gases. Based on a numerical calculation, the explosion limits of combustible gases were studied, showing that these limits are related to the concentrations of different components in the mixture. With an increase of C4H10 and C6H14, the Lower ExplosionLimit （LEL） and Upper Explosion-Limit （UEL） of a combustible gas mixture will decrease clearly. For every 0.1% increase in C4H10 and C6H14, the LEL decreases by about 0.19% and the UEL by about 0.3%. The results also prove that, by increasing the amount of H2, the UEL of a combustible gas mixture will increase considerably. If the level of HE increases by 0.1%, the UEL will increase by about 0.3%. However, H2 has only a small effect on the LEL of the combustible gas mixture. Our study provides a theoretical foundation for judging the explosion risk of an explosive gas mixture in mines.

Numerical simulation to determine the gas explosion risk in longwall goaf areas:A case study of Xutuan Colliery

Underground gassy longwall mining goafs may suffer potential gas explosions during the mining process because of the irregularity of gas emissions in the goaf and poor ventilation of the working face,which are risks difficult to control.In this work,the 3235 working face of the Xutuan Colliery in Suzhou City,China,was researched as a case study.The effects of air quantity and gas emission on the three-dimensional distribution of oxygen and methane concentration in the longwall goaf were studied.Based on the revised Coward’s triangle and linear coupling region formula,the coupled methane-oxygen explosive hazard zones(CEHZs)were drawn.Furthermore,a simple practical index was proposed to quantitatively determine the gas explosion risk in the longwall goaf.The results showed that the CEHZs mainly focus on the intake side where the risk of gas explosion is greatest.The CEHZ is reduced with increasing air quantity.Moreover,the higher the gas emission,the larger the CEHZ,which moves towards the intake side at low goaf heights and shifts to the deeper parts of the goaf at high heights.In addition,the risk of gas explosion is reduced as air quantities increase,but when gas emissions increase to a higher level(greater than 50 m3/min),the volume of the CEHZ does not decrease with the increase of air quantity,and the risk of gas explosion no longer shows a linear downward trend.This study is of significance as it seeks to reduce gas explosion accidents and improve mine production safety.

Effects of rock dusting in preventing and reducing intensity of coal mine explosions

As an explosion control measure, rock dusting has been used in underground coal mines in many major coal producing countries with different standards. The effectiveness of the rock dust in reducing explosion intensity has been proven by historic events and laboratory experiments. The main functions of rock dust in controlling mine explosions （i.e., isolator, physical heat sink and chemical energy absorber） have been quantitatively studied and results are presented in this paper.

Experimental investigation on micro-dynamic behavior of gas explosion suppression with SiO_2 fine powders

To study the effect of inert dust on gas explosion suppression mechanism,SiO_2 fine powders were sprayed to suppress premixed CH_4-Air gas explosion in a 20 L spherical experimental system.In the experiment,high speed schlieren image system was adopted to record explosion flame propagation behaviors,meanwhile,pressure transducers and ion current probes were used to clearly record the explosion flame dynamic characteristics.The experimental results show that the SiO_2 fine powders suppressed evidently the gas explosion flame,and reduced the peak value of pressure and flame speed by more than 40%.The ion current result shows that the SiO_2 super fine powders were easy to contact with and absorb free radicals near the combustion reaction region,which greatly reduced the combustion reaction intensity,and in turn influenced the flame propagation and pressure rising.

Effects of Obstacles on Flame Propagation Behavior and Explosion Overpressure Development During Gas Explosions in a Large Closed Tube

AutoReaGas was used for the simulations of premixed gas/air mixtures explosion characteristics in obstacle-filled tubes with a cross-section of 0.2 m×0.2 m and the length of 28 m. Numerical analyses provide a quantitative description of dependence of flame propagation speed and explosion overpressure on obstacles number, blockage ratio and interval distance. Computational results indicate that the obstacles play a significant role in determining the flame transmission speed and explosion overpressure in gas explosions. With the increase of blockage ratio, the explosion overpressure gradually rises. Nevertheless, the flame speed does not always increase along with increasing blockage ratio, but subsequently begins to decrease as the blockage ratio increases to some extend. Also, the interval distance between obstacles strongly influences flame behavior and explosion overpressure. When the obstacle interval distance is equal to inner diameter of the tube, the average flame speed in the obstacle zone and the peak overpressure in tube all reach maximum values.

Deflagration characteristics of freely propagating flames in magnesium hydride dust clouds

The flame propagation processes of MgH_(2)dust clouds with four different particle sizes were recorded by a high-speed camera.The dynamic flame temperature distributions of MgH_(2)dust clouds were reconstructed by the two-color pyrometer technique,and the chemical composition of solid combustion residues were analyzed.The experimental results showed that the average flame propagation velocities of 23μm,40μm,60μm and 103μm MgH_(2)dust clouds in the stable propagation stage were 3.7 m/s,2.8 m/s,2.1 m/s and 0.9 m/s,respectively.The dust clouds with smaller particle sizes had faster flame propagation velocity and stronger oscillation intensity,and their flame temperature distributions were more even and the temperature gradients were smaller.The flame structures of MgH_(2)dust clouds were significantly affected by the particle sinking velocity,and the combustion processes were accompanied by micro-explosion of particles.The falling velocities of 23μm and 40μm MgH_(2)particles were 2.24 cm/s and 6.71 cm/s,respectively.While the falling velocities of 60μm and 103μm MgH_(2)particles were as high as 15.07 cm/s and 44.42 cm/s,respectively,leading to a more rapid downward development and irregular shape of the flame.Furthermore,the dehydrogenation reaction had a significant effect on the combustion performance of MgH_(2)dust.The combustion of H_(2)enhanced the ignition and combustion characteristics of MgH_(2)dust,resulting in a much higher explosion power than the pure Mg dust.The micro-structure characteristics and combustion residues composition analysis of MgH_(2)dust indicated that the combustion control mechanism of MgH_(2)dust flame was mainly the heterogeneous reaction,which was affected by the dehydrogenation reaction.

Floor dust erosion during early stages of coal dust explosion development

An ignition of methane and air can generate enough air flow to raise mixtures of combustible coal and rock dust.The expanding high temperature combustion products ignite the suspended dust mixture and will continue to propagate following the available combustible fuel supply.If the concentration of the dispersed rock dust is sufficient,the flame will stop propagating.Large-scale explosion tests were conducted within the National Institute for Occupational Safety and Health(NIOSH)Lake Lynn Experimental Mine(LLEM)to measure the dynamic pressure history and the post-explosion dust scour depth.The aim of this effort is to provide quantitative data on depth of dust removal during the early stages of explosion development and its relationship to the depth of floor dust collected for assessing the incombustible content most likely to participate in the combustion process.This experimental work on dust removal on is not only important for coal mine safety but also for industrial dust explosions.

Comparative study of the explosion pressure characteristics of micro- and nano-sized coal dust and methane–coal dust mixtures in a pipe

Coal dust explosion accidents often cause substantial property damage and casualties and frequently involve nano-sized coal dust.In order to study the impact of nano-sized coal on coal dust and methane–coal dust explosions,a pipe test apparatus was used to analyze the explosion pressure characteristics of five types of micro-nano particle dusts(800 nm,1200 nm,45μm,60μm,and 75μm)at five concentrations(100 g/m3,250 g/m3,500 g/m3,750 g/m3,and 1000 g/m3).The explosion pressure characteristics were closely related to the coal dust particle size and concentration.The maximum explosion pressure,maximum rate of pressure rise,and deflagration index for nano-sized coal dust were larger than for its micro-sized counterpart,indicating that a nano-sized coal dust explosion is more dangerous.The highest deflagration index Kst for coal dust was 13.97 MPa/(m·s),indicating weak explosibility.When 7%methane was added to the air,the maximum deflagration index Kst for methane–coal dust was 42.62 MPa/(m·s),indicating very strong explosibility.This indicates that adding methane to the coal dust mixture substantially increased the hazard grade.

Analysis of vacuum chamber suppressing gas explosion

In order to suppress the harm of gas explosion,the current study researched on the body of vacuum chamber.The previous studies verifed that it could obviously lower the explosion overpressure by reasonably arranging vacuum chamber on pipe.That is to say,the vacuum chamber has the effect of absorbing wave and energy.To further deeply analyze the vacuum chamber suppressing gas explosion,this research designed the L-type pipe of gas explosion,and compared the experimental results of gas explosion with vacuum chamber and without vacuum chamber.Besides,using the gas chromatograph,this study also investigated the gas compositions in the pipe before and after explosion.The results show that:(1)without vacuum chamber,the maximum value of explosion overpressure is 0.22 MPa,with60 ms duration,and after explosion,the concentration of oxygen drops to 12.07%,but the concentration of carbon monoxide increases to 4392.3 10à6,and the concentration of carbon dioxide goes up to7.848%,which can make the persons in danger suffocate and die;(2)with vacuum chamber,explosion overpressure drops to 0.18 MPa,with 20 ms duration or less,and after explosion,the concentration of oxygen still remains 12.07%,but the concentration of methane is 7.83%,however the concentration of carbon monoxide is only 727.24 10à6,and the concentration of carbon dioxide is only 1.219%,at the this moment the concentration ratio of toxic gas drops by more than 83%in comparison to be that without vacuum chamber.Consequently,the vacuum chamber can guarantee that most methane does not take part in chemical reaction,and timely quenches the deflagration reaction of gas and oxygen.Because of the two points mentioned above,it reduces the explosion energy,and lowers that the overpressure of blast wave impacts and damages on the persons and facilities,and also decreases the consumption of oxygen and the production of the toxic gas.Therefore,it is safe to conclude that the vacuum chamber not only absorbs wave and energy,but also prevents and suppresses explosion.

Mechanical Model of Domestic Gas Explosion Load

With the increase of domestic gas consumption in cities and towns in China,gas explo-sion accidents happened rather frequently,and many structures were damaged greatly.Rational physical design could protect structures from being destroyed,but the character of explosion load must be learned firstly by establishing a correct mechanical model to simulate vented gas explo-sions.The explosion process has been studied for many years towards the safety of chemical in-dustry equipments.The key problem of these studies was the equations usually involved some ad-justable parameters that must be evaluated by experimental data,and the procedure of calculation was extremely complicated,so the reliability of these studies was seriously limited.Based on these studies,a simple mathematical model was established in this paper by using energy conservation,mass conservation,gas state equation,adiabatic compression equation and gas venting equation.Explosion load must be estimated by considering the room layout; the rate of pressure rise was then corrected by using a turbulence factor,so the pressure-time curve could be obtained.By using this method,complicated calculation was avoided,while experimental and calculated results fitted fairly well.Some pressure-time curves in a typical rectangular room were calculated to inves-tigate the influences of different ignition locations,gas thickness,concentration,room size and venting area on the explosion pressure.The results indicated that: it was the most dangerous con-dition when being ignited in the geometry centre of the room; the greater the burning velocity,the worse the venting effect; the larger the venting pressure,the higher the peak pressure; the larger the venting area,the lower the peak pressure.

Simulation Analysis of Indoor Gas Explosion Damage

The influence factors and process of indoor gas explosion are studied with AutoReaGas explosion simulator. The result shows that venting pressure has great influence on the indoor gas explosion damage. The higher the venting pressure is, the more serious the hazard consequence will be. The ignition location has also evident effect on the gas explosion damage. The explosion static overpressure would not cause major injury to person and serious damage to structure in the case of low venting pressure (lower than 2 kPa). The high temperature combustion after the explosion is the major factor to person injury in indoor gas explosion accidents.