Ni-based composite coatings with a high content of tungsten carbides(Stelcar65composite coatings)were synthesized by plasma transferred arc(PTA)hardfacing.The welding parameters of Stelcar65composite coatings were opt...Ni-based composite coatings with a high content of tungsten carbides(Stelcar65composite coatings)were synthesized by plasma transferred arc(PTA)hardfacing.The welding parameters of Stelcar65composite coatings were optimized by orthogonal tests.The PTA welding parameters including welding current,powder feed rate and welding speed have significant influence on the tungsten carbide degradation.The values for the optimum welding current,powder feed rate and welding speed were determined to be100A,25g/min and40mm/min,respectively.The produced WC/Ni-based composite coatings were crack-and degradation-free.The microstructure of deposited layers,as well as the microstructure and microhardness of the optimal coating were further analyzed.展开更多
The aim of this work is to establish the influence of the relative position of the alloy charge C-Cr-Mn in the structure of the coating of rutile electrodes for hardfacing,on the operational behavior(arc stability).Fo...The aim of this work is to establish the influence of the relative position of the alloy charge C-Cr-Mn in the structure of the coating of rutile electrodes for hardfacing,on the operational behavior(arc stability).For this,three variants of electrodes with similar chemical composition are elaborated in the metallic core and the coating,differentiating only in the relative position that occupies the alloy charge(C-Cr-Mn)in the structure of the coating:internal,external and homogeneous.For the development of the research,a completely random design is used.The operative characterization of the electrodes is performed in terms of the arc stability.In conclusion,it can be seen that the position of the alloy load influences the operation behavior(stability of the arc).The variant of internal alloy charge in the coating presents the better arc stability performance.展开更多
Mierostrueture of the Fe-based alloy hardfaeing coating reinforced by TiC-VC particles was investigated by means of SEM, TEM, XRD and EPMA. The thermodynamics and effect of elements on the carbides were discussed. The...Mierostrueture of the Fe-based alloy hardfaeing coating reinforced by TiC-VC particles was investigated by means of SEM, TEM, XRD and EPMA. The thermodynamics and effect of elements on the carbides were discussed. The result shows that TiC-VC carbides can be formed during arc welding. Carbides with particle size of 2 ～4μm are uniformly dispersed in the matrix. Evidently the covering components and their amount affect the microstrueture and hardness of the coatings. An excellent microstructure and hardness of hardfacing coating were obtained, while the amount of graphite, FeTi and FeV was controlled within the range of 8%- 10%, 15%- 18% and 8%- 12%, respectively.展开更多
The application of response surface methodology was highlighted to predict and optimize the percentage of dilution of iron-based hardfaced surface produced by the PTA （plasma tratisferred arc welding） process. The e...The application of response surface methodology was highlighted to predict and optimize the percentage of dilution of iron-based hardfaced surface produced by the PTA （plasma tratisferred arc welding） process. The experiments were conducted based on five-factor five-level central composite rotatable design with full replication technique and a mathematical model was developed using response surface methodology. Furthermore, the response surface methodology was also used to optimize the process parameters that yielded the lowest percentage of dilution.展开更多
The structure-property relationship in heat-affected zone (HAZ)of a low-carbon steel bearing V-N subjected to gasshielded arc welding was explored.The microstructural characteristics of base metal (BM),coarse-grained ...The structure-property relationship in heat-affected zone (HAZ)of a low-carbon steel bearing V-N subjected to gasshielded arc welding was explored.The microstructural characteristics of base metal (BM),coarse-grained HAZ (CGHAZ),fine-grained HAZ,and intercritical HAZ were significantly different.The effect of grain-refinement strengthening and transformation hardening on HAZ contributed to equivalent hardness of 260.8-278.5 HV in comparison with BM hardness of 272.0 HV.Moreover,excellent impact toughness at -20 ℃ was obtained because of high resistance to crack propagation by high-misorientation boundaries,leading to impact fracture consisting of dimples.In CGHAZ,free N was partly fixed by V(C,N)precipitates,such that the deterioration effect of N on toughness was considered to be nearly eliminated.In comparison with CGHAZ,weld metal contained higher fraction of acicular ferrite with fine plates,while the impact toughness was inferior because of the detrimental influence of coarse inclusions from the welding wire.The nanoscale V(C,N)precipitates in CGHAZ had weak effect on toughness because of small size.展开更多
It is expected that the welding hardfacing of continuous casting rolls has better welding performance and higher wear resistance. A new type of submerged-arc hardfacing flux-cored wire has been developed through nitro...It is expected that the welding hardfacing of continuous casting rolls has better welding performance and higher wear resistance. A new type of submerged-arc hardfacing flux-cored wire has been developed through nitrogen replacing part of carbon and addition of the nitrogen-fixing elements of niobium and titanium. And microstructure, degree of hardness and high-temperature wear resistance of its deposited metal samples were also investigated. It is found that the microstructure is martensite, residual austenite and carbonitride precipitates. As a result, the hardfacing metal with homogeneous distribution of very fine carbonitride particles had high hardness and excellent wear-re- sisting property during high-temperature wear, which could significantly extend the service life of continuous casting rolls.展开更多
基金Project (2016YFB0300502) supported by the National Key Research and Development Program of ChinaProjects (51601129,51775386) supported by the National Natural Science Foundation of China+2 种基金Project (16PJ1410000) supported by Shanghai Pujiang Program,ChinaProject (16ZR1438700) supported by the Natural Science Foundation of Shanghai,ChinaProject (TPL1706) supported by Traction Power State Key Laboratory of Southwest Jiaotong University,China
文摘Ni-based composite coatings with a high content of tungsten carbides(Stelcar65composite coatings)were synthesized by plasma transferred arc(PTA)hardfacing.The welding parameters of Stelcar65composite coatings were optimized by orthogonal tests.The PTA welding parameters including welding current,powder feed rate and welding speed have significant influence on the tungsten carbide degradation.The values for the optimum welding current,powder feed rate and welding speed were determined to be100A,25g/min and40mm/min,respectively.The produced WC/Ni-based composite coatings were crack-and degradation-free.The microstructure of deposited layers,as well as the microstructure and microhardness of the optimal coating were further analyzed.
文摘The aim of this work is to establish the influence of the relative position of the alloy charge C-Cr-Mn in the structure of the coating of rutile electrodes for hardfacing,on the operational behavior(arc stability).For this,three variants of electrodes with similar chemical composition are elaborated in the metallic core and the coating,differentiating only in the relative position that occupies the alloy charge(C-Cr-Mn)in the structure of the coating:internal,external and homogeneous.For the development of the research,a completely random design is used.The operative characterization of the electrodes is performed in terms of the arc stability.In conclusion,it can be seen that the position of the alloy load influences the operation behavior(stability of the arc).The variant of internal alloy charge in the coating presents the better arc stability performance.
文摘Mierostrueture of the Fe-based alloy hardfaeing coating reinforced by TiC-VC particles was investigated by means of SEM, TEM, XRD and EPMA. The thermodynamics and effect of elements on the carbides were discussed. The result shows that TiC-VC carbides can be formed during arc welding. Carbides with particle size of 2 ～4μm are uniformly dispersed in the matrix. Evidently the covering components and their amount affect the microstrueture and hardness of the coatings. An excellent microstructure and hardness of hardfacing coating were obtained, while the amount of graphite, FeTi and FeV was controlled within the range of 8%- 10%, 15%- 18% and 8%- 12%, respectively.
基金the financial support to carry out this investigation through sponsored research and development project No.2003/20/36/1-BRNS.
文摘The application of response surface methodology was highlighted to predict and optimize the percentage of dilution of iron-based hardfaced surface produced by the PTA （plasma tratisferred arc welding） process. The experiments were conducted based on five-factor five-level central composite rotatable design with full replication technique and a mathematical model was developed using response surface methodology. Furthermore, the response surface methodology was also used to optimize the process parameters that yielded the lowest percentage of dilution.
基金the National Natural Science Foundation of China (Grant No.51604072)the Fundamental Research Funds for the Central Universities (Grant No.N170704016)the National High-Tech R&D Program (863 Program)of China (Grant No.2015AA03A501).
文摘The structure-property relationship in heat-affected zone (HAZ)of a low-carbon steel bearing V-N subjected to gasshielded arc welding was explored.The microstructural characteristics of base metal (BM),coarse-grained HAZ (CGHAZ),fine-grained HAZ,and intercritical HAZ were significantly different.The effect of grain-refinement strengthening and transformation hardening on HAZ contributed to equivalent hardness of 260.8-278.5 HV in comparison with BM hardness of 272.0 HV.Moreover,excellent impact toughness at -20 ℃ was obtained because of high resistance to crack propagation by high-misorientation boundaries,leading to impact fracture consisting of dimples.In CGHAZ,free N was partly fixed by V(C,N)precipitates,such that the deterioration effect of N on toughness was considered to be nearly eliminated.In comparison with CGHAZ,weld metal contained higher fraction of acicular ferrite with fine plates,while the impact toughness was inferior because of the detrimental influence of coarse inclusions from the welding wire.The nanoscale V(C,N)precipitates in CGHAZ had weak effect on toughness because of small size.
基金Item Sponsored by National Natural Science Foundation of China (51101050)Fundamental Research Funds for Central Universities of China (2009B30214)Natural Science Foundation of Jiangsu Province of China (BK2011257)
文摘It is expected that the welding hardfacing of continuous casting rolls has better welding performance and higher wear resistance. A new type of submerged-arc hardfacing flux-cored wire has been developed through nitrogen replacing part of carbon and addition of the nitrogen-fixing elements of niobium and titanium. And microstructure, degree of hardness and high-temperature wear resistance of its deposited metal samples were also investigated. It is found that the microstructure is martensite, residual austenite and carbonitride precipitates. As a result, the hardfacing metal with homogeneous distribution of very fine carbonitride particles had high hardness and excellent wear-re- sisting property during high-temperature wear, which could significantly extend the service life of continuous casting rolls.
