A contrast study on different gasifying agents of underground coal gasification at Huating Coal Mine

To optimize the technological parameter of underground coal gasification （UCG）, the experimental results of air gasification, air-steam gasification, oxygen-enrichment steam gasification, pure oxygen steam gasification and two-stage gasification were studied contrastively based on field trial at the Huating UCG project. The results indicate that the average low heat value of gas from air experiment is the lowest （4.1 MJ/Nm3） and the water gas from two-stage gasification experiment is the highest （10.72 MJ/Nm3）. The gas productivity of air gasification is the highest and the pure oxygen steam gasification is the lowest. The gasification efficiency of air gasification, air-steam gasification, oxygen-enriched steam gasification, pure oxygen steam gasification and two-stage gasification is listed in ascending order, ranging from 69.88% to 84.81%. Described a contract study on results of a field test using steam and various levels of oxygen enrichment of 21%, 32%, 42% and 100%. The results show that, with the increasing of O2 content in gasifying agents, the gas caloricity rises, and the optimal O2 concentration range to increase the gas caloricity is 30%-40%. Meanwhile, the consumption of O2 and steam increase, and the air consumption and steam decomposition efficiency fall.

Comparison of Combustion Characteristics of Tars Produced with Tobacco Stem Biomass Gasification

In order to study the combustion characteristics of tar in biomass gasifier inner wall and gasification gas,“tobacco stem semi-tar inside furnace”,“tobacco stem tar inside furnace”and“tobacco stem tar out-of-furnace”were subjected to thermogravimetric experiments,and the combustion characteristics and kinetic characteristics were analyzed.The result shows that“tobacco stem semi-tar inside furnace”has the highest value and“tobacco stem tar out-of-furnace”is has the lowest value on ignition characteristics,combustion characteristics and combustible stability;“tobacco stem semi-tar inside furnace”has the lowest value and“tobacco stem tar outside furnace”has the highest value on burnout characteristics;“tobacco stem tar outside furnace”has the highest value and“tobacco stem tar inside furnace”has the lowest value on integrated combustion characteristics.

Effect of slag composition on corrosion resistance of high chromia refractory bricks for industrial entrained-flow gasifier

The slag composition corresponding to different coals varies significantly,which directly affects the operation of industrial entrained-flow gasifier and the service life of refractory bricks.In this study,the corrosion resistance of several typical coal slags for gasification on high chromia refractory bricks was comparatively investigated by static laboratory crucible tests and thermodynamic simulations.The results demonstrated that the corrosion degree of high chromia refractory bricks by different coal slags was high-Ca/Na slag>high-Fe slag>high-Si/Al slag.The surface structure of the refractory was relatively flat after corrosion by high-Si/Al slag,and the primary corrosion reaction was the partial dissolution of the matrix by the slag.High-Fe slag was prone to the precipitation of iron phases as well as the formation of(Mg,Fe)(Al,Cr)_(2)O_(4)composite spinel layer at the slag/refractory interface.The high-Ca/Na slag was susceptible to react with the refractory to yield a low melting point phase,which led to the destruction of the matrix structure of the refractory and an isolated distribution of particles.In addition,the monoclinic ZrO_(2) in the refractory reacted with CaO in the slag to formed calcium zirconate,which loosened its phase toughening effect,was the primary factor that aggravated the refractory corrosion.

Review on desulfurization in electroslag remelting

Electroslag remelting(ESR) gives a combination of liquid metal refining and solidification structure control.One of the typical aspects of liquid metal refining during ESR for the advanced steel and alloy production is desulfurization.It involves two patterns, i.e., slag–metal reaction and gas–slag reaction(gasifying desulfurization).In this paper, the advances in desulfurization practices of ESR are reviewed.The effects of processing parameters, including the initial sulfur level of consumable electrode, remelting atmosphere, deoxidation schemes of ESR,slag composition, melting rate, and electrical parameters on the desulfurization in ESR are assessed.The interrelation between desulfurization and sulfide inclusion evolution during ESR is discussed, and advancements in the production of sulfur-bearing steel at a high-sulfur level during ESR are described.The remaining challenges for future work are also proposed.

Changes in char reactivity due to char-oxygen and char-steam reactions using Victorian brown coal in a fixed-bed reactor

This study was to examine the influence of reactions of char–O2and char–steam on the char reactivity evolution.A newly-designed fixed-bed reactor was used to conduct gasification experiments using Victorian brown coal at800 °C. The chars prepared from the gasification experiments were then collected and subjected to reactivity characterisation(ex-situ reactivity) using TGA(thermogravimetric analyser) in air. The results indicate that the char reactivity from TGA was generally high when the char experienced intensive gasification reactions in 0.3%O2in the fixed-bed reactor. The addition of steam into the gasification not only enhanced the char conversion significantly but also reduced the char reactivity dramatically. The curve shapes of the char reactivity with involvement of steam were very different from that with O2 gasification, implying the importance of gasifying agents to char properties.

Thermodynamic Analysis of the Gasification of Municipal Solid Waste

This work aims to understand the gasification performance of municipal solid waste （MSW） by means of thermodynamic analysis. Thermodynamic analysis is based on the assumption that the gasification reactions take place at the thermodynamic equilibrium condition, without regard to the reactor and process characteristics. First, model components of MSW including food, green wastes, paper, textiles, rubber, chlorine-free plastic, and polyvinyl chloride were chosen as the feedstock of a steam gasification process, with the steam temperature ranging from 973 K to 2273 K and the steam-to-MSW ratio （STMR） ranging from 1 to 5. It was found that the effect of the STMR on the gasification performance was almost the same as that of the steam temperature. All the differences among the seven types of MSW were caused by the variation of their compositions. Next, the gasification of actual MSW was analyzed using this thermodynamic equilibrium model. It was possible to count the inorganic components of actual MSW as silicon dioxide or aluminum oxide for the purpose of simplification, due to the fact that the inorganic components mainly affected the reactor temperature. A detailed comparison was made of the composition of the gaseous products obtained using steam, hydrogen, and air gasifying agents to provide basic knowledge regarding the appropriate choice of gasifying agent in MSW treatment upon demand.

1.5 MPa多喷嘴对置式水焦浆气化炉的模拟与优化

针对w(水焦浆)和氧焦比预测优化过程未采用严格反应机理模型,工艺参数的预测优化与实际生产存在较大偏差的情况,以UniSim Design流程模拟软件为工具,采用Gasifier反应器严格机理模型建立了1.5 MPa多喷嘴对置式水焦浆气化炉模型,并根据工业数据对水焦浆气化炉进行标定,标定结果相对误差小于2%,同时研究了氧焦比和w(水焦浆)对焦煤气化工艺参数的影响。结果表明:w(水焦浆)和氧焦比是影响水焦浆气化过程和粗煤气组成的关键因素,通过气化炉模型标定和优化分析,石油焦的氧焦比控制范围为0.95~1.10,为焦煤浆气化工艺生产实践指导提供了理论依据。

Three Stage Equilibrium Model for Coal Gasification in Entrained Flow Gasifiers Based on Aspen Plus

A three stage equilibrium model is developed for coal gasification in the Texaco type coal gasifiersbased on Aspen Plus to calculate the composition of product gas, carbon conversion, and gasification teml^erature. The model is divided into three stages including pyrolysis and combustion stage, char gas reaction stage, and gas p.hase reaction stage. Part of the water produced in thepyrolysis and combust!on stag.e is assumed to be involved inthe second stage to react with the unburned carbon. Carbon conversion is then estimated in the second stage by steam participation ratio expressed as a function of temperature. And the gas product compositions are calculated from gas phase reactions in the third stage. The simulation results are consistent with published experimental data.

Microscopic and macroscopic atomization characteristics of a pressure-swirl atomizer, injecting a viscous fuel oil

Combustion of heavy fuels is one of the main sources of greenhouse gases, particulate emissions, ashes, NOxand SOx. Gasification is an advanced and environmentally friendly process that generates combustible and clean gas products such as hydrogen. Some entrained flow gasifiers operate with Heavy Fuel Oil(HFO) feedstock. In this application, HFO atomization is very important in determining the performance and efficiency of the gasifiers.The atomization characteristics of HFO(Mazut) discharging from a pressure-swirl atomizer(PSA) are studied for different pressures difference(Δp) and temperatures in the atmospheric ambient. The investigated parameters include atomizer mass flow rate( _m), discharge coefficient(CD), spray cone angle(θ), breakup length(Lb), the unstable wavelength of undulations on the liquid sheet(λs), global and local SMD(sauter mean diameter) and size distribution of droplets. The characteristics of Mazut sheet breakup are deduced from the shadowgraph technique. The experiments on Mazut film breakup were compared with the predictions obtained from the liquid film breakup model. Validity of the theory for predicting maximum unstable wavelength was investigated for HFO(as a highly viscous liquid). A modification on the formulation of maximum unstable wavelength was presented for HFO. SMD decreases by getting far from the atomizer. The measurement for SMD and θ were compared with the available correlations. The comparisons of the available correlations with the measurements of SMD andθ show a good agreement for Ballester and Varde correlations, respectively. The results show that the experimental sizing data could be presented by Rosin-Rammler distributions very well at different pressure difference and temperatures.

CFD simulation on the gasification of asphalt water slurry in an entrained flow gasifier

Gasification technology is suggested to utilize asphalt particles, which are produced in the heavy oil deep separation process of using coupled low temperature separation of solvent and post extraction residue. In this work, the asphalt particles were first slurried with water and then gasified to produce synthesis gas. The gasification process of asphalt water slurry in an entrained flow gasifier was simulated using a three-dimensional computational fluid dynamics （CFD） model based on an Eulerian- Lagrangian method. The trajectories and residence time of asphalt particles, and the reaction rates, gas species distribution, temperature field and carbon conversion in the entrained flow gasifier were obtained. The predicted results indicated that the asphalt water slurry was a good feedstock for gasification. Moreover, the effects of particle size, oxygen equivalence ratio, and mass content of asphalt particles on the gasification performance of asphalt water slurry were investigated. These results are helpful for industrial application of asphalt water slurry gasification technology.

Development of a Fuel-flexible Co-gasification Technology

As one of promising clean coal technologies used to reduce pollutant emission and CO2 discharge, co gasification has been extensively investigated. In this paper, a new co-gasification technology using coal and natural gas was developed. The distinct advantages of this technology are the excellent fuel flexibility and the availability to establish the gasifier by reconstructing the blast furnace or similar shaft furnace. Based on the concept of the new co-gasification technology, lab-scale experiments and modeling study were carried out. The obtained results indicate that gasification is undertaken at ideal thermodynamic environment where quasi-equilibrium could be reached without catalysts. The modeling results are in agreement with experimental data, demonstrating the validity of the model and that Aspen Plus is a useful tool for the analysis of the co-gasification process. Furthermore, the effect of major operation parameters, including oxygen flow rate and steam flow rate, on co-gasification process was investigated using the developed model.

Prediction of Dynamic Wellbore Pressure in Gasified Fluid Drilling

The basis of designing gasified drilling is to understand the behavior of gas/liquid two-phase flow in the wellbore. The equations of mass and momentum conservation and equation of fluid flow in porous media were used to establish a dynamic model to predict wellbore pressure according to the study results of Ansari and Beggs-Brill on gas-liquid two-phase flow. The dynamic model was solved by the finite difference approach combined with the mechanistic steady state model. The mechanistic dynamic model was numerically implemented into a FORTRAN 90 computer program and could simulate the coupled flow of fluid in wellbore and reservoir. The dynamic model revealed the effects of wellhead back pressure and injection rate of gas/liquid on bottomhole pressure. The model was validated against full-scale experimental data, and its 5.0% of average relative error could satisfy the accuracy requirements in engineering design.

Assessment of coal gasification in a pressurized fixed bed gasifier using an ASPEN plus and Euler–Euler model

With the help of Aspen Plus,a two-dimensional unsteady CFD model is developed to simulate the coal gasification process in a fixed bed gasifier.A developed and validated two dimensional CFD model for coal gasification has been used to predict and assess the viability of the syngas generation from coal gasification employing the updraft fixed bed gasifier.The process rate model and the sub-model of gas generation are determined.The particle size variation and char burning during gasification are also taken into account.In order to verify the model and increase the understanding of gasification characteristics,a set of experiments and numerical comparisons have been carried out.The simulated results in the bed are used to predict the composition of syngas and the conversion of carbon.The model proposed in this paper is a promising tool for simulating the coal gasification process in a fixed bed gasifier.

Waste Biomass Gasification Simulation Using Aspen Plus: Performance Evaluation of Wood Chips, Sawdust and Mixed Paper Wastes

Biomass is one of the most widely available energy sources and gasification is a thermal conversion process where biomass is transformed into a fuel gas with a gasifying agent. In this paper by using ASPEN Plus, a new steady state simulation model for down draft waste biomass gasification was developed. The model that is stoichiometric equilibrium-based is proposed to be used for optimization of the gasifier performance. Prediction accuracy of the model is validated by comparing with available experimental and modeling results in other literature. Then the model is used for comparative analysis of the gasification performance of sawdust, wood chips and mixed paper wastes. In the model, the operating parameters of temperature and equivalence ratio (ER) have been varied over wide range and their effect on syngas composition, syngas yield, low heating value (LHV) of syngas and cold gas efficiency (CGE) has been investigated. Raise in temperature increases the production of CO and H2 which leads to higher syngas yield, LHV and CGE. However, increasing ER decreases the production of CO and H2 which results lessens in LHV and CGE but syngas yield continuously increases because more oxygen is available for biomass reactions at high ER. The optimal values of CO and H2 mole fraction and CGE of sawdust, wood chips and mixed paper wastes are located at 900&degC, 1000&degC and 1000&degC, respectively and ER range is between 0.20 - 0.35 regardless of the kind of biomass which is used as the feedstock.

Application and development status of coal gasification technology in China

Introduced the application and development status of coal gasification tech- nology in China. The most widely used coal gasification technology in China is the at- mospheric fixed-bed gasifier, its total number is about 9 000. About 30 pressurized fixed-bed gasifiers are in operation, and more than 10 atmospheric fluidized-bed gasifi- ers were used. There are 13 Texaco entrained-flow bed gasifiers are under operation, 10 Texaco and 11 Shell gasifiers that are being installed or imported. About 10 under- ground gasifiers are under running now. The present R&D of coal gasification technolo- gies are to improve the operation and controlling level of fixed-bed gasification technol- ogy, and developing or demonstration of fluidized-bed and entrained-flow bed gasifiers.

Industrial-scale Fixed-bed Coal Gasification: Modeling, Simulation and Thermodynamic Analysis

We have developed a process model to simulate the behavior of an industrial-scale pressurized Lurgi fixed-bed coal gasifier using Aspen Plus and General Algebraic Modeling System(GAMS). Reaction characteristics in the fixed-bed gasifier comprising four sequential reaction zones—drying, pyrolysis, combustion and gasification are respectively modeled. A non-linear programming(NLP) model is developed for the pyrolysis zone to estimate the products composition which includes char, coal gases and distillable liquids. A four-stage model with restricted equilibrium temperature is used to study the thermodynamic equilibrium characteristics and calculate the composition of syngas in the combustion and gasification zones. The thermodynamic analysis shows that the exergetic efficiency of the fixed-bed gasifier is mainly determined by the oxygen/coal ratio. The exergetic efficiency of the process will reach an optimum value of 78.3% when the oxygen/coal and steam/coal mass ratios are 0.14 and 0.80, respectively.

Development of New Co-gasification Technology Based on Blast Furnace

A new co-gasification technology was proposed. The core of this co-gasification technology is a gasifier capable of being operated on a wide range of fuels and being reconstructed from blast furnace or shaft furnace. Based on this innovative concept, the lab-scale experiment and modeling study were carried out to demonstrate its technical validity and thermodynamic characteristics. The obtained results indicate that co-gasification process can be undertaken under ideal thermodynamic conditions where quasi-equilibrium could be reached without catalysts and Aspen Plus is a useful tool for this process development. Furthermore, potential applications of co-gasification were discussed.

Variation of toxic pollutants emission during a feeding cycle from an updraft fixed bed gasifier for disposing rural solid waste

The variation of toxic pollutants emission during a feeding cycle was examined by field monitoring from a batch feeding updraft fixed bed gasifier for disposing rural domestic solid waste. Results showed that the content of oxygen in flue gas gradually increased, while SO_2 and HCl in flue gas decreased with time after feeding in a whole feeding cycle. Although large amount of CO was produced during the gasifying, low CO content in flue gas could be obtained after the heat treatment with an electric heating device. The distribution characteristics of dioxin congeners in flue gas indicted the re-synthesis of dioxins after flue gas heating, and the increase of oxygen promoted the synthesis of dioxins. The emission content of dioxins could meet the standard(0.1 ng I-TEQ·m^(-3),GB18458-2014) of China when the oxygen content was controlled below 8.3%. Hence, for a batch feeding gasifier,low oxygen condition should be offered by reducing air intake at the later stage of feeding cycle in order to decrease the re-synthesis of dioxins after the flue gas heating.

Performance evaluation of a diesel engine by using producer gas from some under-utilized biomass on dual-fuel mode of diesel cum producer gas

Producer gas through gasification of biomass can be used as an alternate fuel in rural areas due to high potential of biomass resources in India.Experiments were conducted to study the performance of a diesel engine(four stroke,single cylinder,5.25 kW) with respect to its thermal efficiency,specific fuel consumption and diesel substitution by use of diesel alone and producer gas-cum-diesel(dual fuel mode).Three types of biomass,i.e.wood chips,pigeon pea stalks and corn cobs were used for generation of producer gas.A producer gas system consisting of a downdraft gasifier,a cooling cum cleaning unit,a filtering unit and a gas air mixing device was designed,fabricated and used to power a 5.25 kW diesel engine on dual fuel mode.Performance of the engine was reported by keeping biomass moisture contents as 8%,12%,16%,and 21%,engine speed as 1 600 r/min and with variable engine loads.The average value of thermal efficiency on dual fuel mode was found slightly lower than that of diesel mode.The specific diesel consumption was found to be 60%-64% less in dual fuel mode than that in diesel mode for the same amount of energy output.The average diesel substitution of 74% was observed with wood chips followed by corn cobs(78%) and pigeon pea stalks(82%).Based on the performance studied,the producer gas may be used as a substitute or as supplementary fuel for diesel conservation,particularly for stationary engines in agricultural operations in the farm.

Damage Mechanism of High Chrome Bricks for Opposed Multi Nozzle Gasifier and Their Improvement

To reveal the damage mechanism of high chrome bricks for opposed multi nozzle gasifier with expanded diameter,the chemical composition and the morphology of a used high chrome brick were researched using XRF,SEM and EDS,and the properties of the high chrome bricks were improved by adding ultra fine alumina,alumina-chrome-iron oxide synthetic material with spinel structure,and chromium metal.The results show that(1)the high chrome brick is seriously damaged by the chemical dissolution of chrome as well as the chemical reactions at the slag/brick interface,the slag penetration and the structural spalling;(2)FeO in the slag reacts with Cr_(2)O_(3)in the brick to form a FeCr_(2)O_(4)layer on the particle surface thus leading to spalling;CaO reacts with SiO_(2)and Al2O3 in the brick forming a metamorphic layer of low melting point materials;due to the different thermal expansion coefficients of the metamorphic layer and the original brick,cracks appear and continue to expand and deepen under multiple temperature and pressure fluctuations thus leading to spalling of brick layer;(3)the improved brick has decreased apparent porosity,increased bulk density and compressive strength,and better thermal shock resistance compared with the original brick;after one cycle of on-site application,the furnace lining surface is smooth and flat with little damage,indicating that the improved high chrome bricks basically meet the working condition requirements of the opposed multi nozzle gasifier with expanded diameter,however,the final effects need to be evaluated in detail after the whole furnace service.