Cavitation is a common issue in pumps,causing a decrease in pump head,a fall in volumetric efficiency,and an intensification of outlet flow pulsation.It is one of the main hazards that affect the regular operation of ...Cavitation is a common issue in pumps,causing a decrease in pump head,a fall in volumetric efficiency,and an intensification of outlet flow pulsation.It is one of the main hazards that affect the regular operation of the pump.Research on pump cavitation mainly focuses on mixed flow pumps,jet pumps,external spur gear pumps,etc.However,there are few cavitation studies on external herringbone gear pumps.In addition,pumps with different working principles significantly differ in the flow and complexity of the internal flow field.Therefore,it is urgent to study the cavitation characteristics of external herringbone gear pumps.Compared with experimentalmethods,visual research and cavitation area identification are achieved through computation fluid dynamic(CFD),and changing the boundary conditions and shape of the gear rotor is easier.The simulation yields a head error of only 0.003%under different grid numbers,and the deviation between experimental and simulation results is less than 5%.The study revealed that cavitation causes flow pulsation at the outlet,and the cavitation serious area is mainly distributed in the meshing gap and meshing area.Cavitation can be inhibited by reducing the speed,increasing the inlet pressure,and changing the helix angle can be achieved.For example,when the inlet pressure is 5 bar,the maximumgas volume fraction in themeshing area is less than 50%.These results provide a reference for optimizing the design and finding the optimal design parameters to reduce or eliminate cavitation.展开更多
Common definition and calculating expressions of end-surface contact ratiofor all type of gears are put forward, and with calculation expressions for involute gears,micro-segments profile gears, and sine-curved profil...Common definition and calculating expressions of end-surface contact ratiofor all type of gears are put forward, and with calculation expressions for involute gears,micro-segments profile gears, and sine-curved profile gears being discussed. The end-surface contactratio of gears is defined as the ratio of the action angle (the rotation angle of gear from gear-into gear-out for one pair of teeth) to the rotation angle per pitch (or central angle per tooth).According to the theory of gearing, equation of the meshing line can be deduced from the toothprofiles of basic rack. Having obtained the equation of the meshing line, and being given theaddendum outline of the gears, the contact ratio can be calculated with the calculation expressions.For the involute gears, this definition has same effect as the well-known definition: ratio of thecontact line to the base pitch. This definition of contact ratio is also suitable to othernon-involute gears, such as micro-segments profile gears, sine-curved profile gears, and can givemore reliable results.展开更多
基金supported by a Grant(2024-MOIS35-005)of Policy-linked Technology Development Program on Natural Disaster Prevention and Mitigation funded by Ministry of Interior and Safety(MOIS,Korea).
文摘Cavitation is a common issue in pumps,causing a decrease in pump head,a fall in volumetric efficiency,and an intensification of outlet flow pulsation.It is one of the main hazards that affect the regular operation of the pump.Research on pump cavitation mainly focuses on mixed flow pumps,jet pumps,external spur gear pumps,etc.However,there are few cavitation studies on external herringbone gear pumps.In addition,pumps with different working principles significantly differ in the flow and complexity of the internal flow field.Therefore,it is urgent to study the cavitation characteristics of external herringbone gear pumps.Compared with experimentalmethods,visual research and cavitation area identification are achieved through computation fluid dynamic(CFD),and changing the boundary conditions and shape of the gear rotor is easier.The simulation yields a head error of only 0.003%under different grid numbers,and the deviation between experimental and simulation results is less than 5%.The study revealed that cavitation causes flow pulsation at the outlet,and the cavitation serious area is mainly distributed in the meshing gap and meshing area.Cavitation can be inhibited by reducing the speed,increasing the inlet pressure,and changing the helix angle can be achieved.For example,when the inlet pressure is 5 bar,the maximumgas volume fraction in themeshing area is less than 50%.These results provide a reference for optimizing the design and finding the optimal design parameters to reduce or eliminate cavitation.
文摘Common definition and calculating expressions of end-surface contact ratiofor all type of gears are put forward, and with calculation expressions for involute gears,micro-segments profile gears, and sine-curved profile gears being discussed. The end-surface contactratio of gears is defined as the ratio of the action angle (the rotation angle of gear from gear-into gear-out for one pair of teeth) to the rotation angle per pitch (or central angle per tooth).According to the theory of gearing, equation of the meshing line can be deduced from the toothprofiles of basic rack. Having obtained the equation of the meshing line, and being given theaddendum outline of the gears, the contact ratio can be calculated with the calculation expressions.For the involute gears, this definition has same effect as the well-known definition: ratio of thecontact line to the base pitch. This definition of contact ratio is also suitable to othernon-involute gears, such as micro-segments profile gears, sine-curved profile gears, and can givemore reliable results.
