When the gearbox body interference is connected to the ring gear, prestressing occurs in the ring gear, which has a significant impact on the strength and life of the gear. Research on the prestressing of the inner ri...When the gearbox body interference is connected to the ring gear, prestressing occurs in the ring gear, which has a significant impact on the strength and life of the gear. Research on the prestressing of the inner ring gear is in the preliminary stage, and the distribution rule of the prestressing and the influence of each parameter on the interference prestressing have not been derived. In this paper, based on the method of calculating the prestressing of the thick cylinder in interference fit, the ring gear is found to be equivalent to a thick cylinder, and the distribution rule of prestressing of the ring gear in the interference fit is inferred. Then, by modeling and analyzing the gearbox body and ring gear in the interference fit using ABAQUS, the distribution rule of prestressing the ring gear in the interference fit is obtained through a numerical simulation. Finally, the prestressing of the ring gear in the interference fit is measured using X-ray di raction, and the distribution rule of prestressing of the ring gear in the interference fit is obtained through analysis. Compared with the distribution rule of prestressing in theory, numerical simulation, and experiment, the theoretical distribution rule of prestressing is amended through a statistical method, and a more accurate formula of prestressing is obtained. Through the calculation of the stress and bending moment in the dangerous section of the ring gear through prestressing, the formula for checking the tooth root flexural fatigue strength in the interference fit prestressing is inferred. This research proposes a tooth root bending strength conditional formula for the inner ring gear of the interference fit, which serves as a guide for the design and production of the actual interference joint inner ring gear.展开更多
With the method of group test, fourty pairs of carburization-quenching gears made from 16NCD13 steel for aerocraft were tested to research the contacting fatigue strength on tooth flank. As a result, the samples of fa...With the method of group test, fourty pairs of carburization-quenching gears made from 16NCD13 steel for aerocraft were tested to research the contacting fatigue strength on tooth flank. As a result, the samples of fatigue life at the moments when the pitting appears and reaches failure criterion were obtained at four stressing levels respectively. The distribution rule of fatigue life were distinguished, and the distribution parameters were estimated by statistical analysis. Based on that, the R-S-N curves with confidence 95% of contacting fatigue on gear tooth flank were evaluated. Therefore, the basic data were provided for the reliability design of the gears and prediction of their life.展开更多
基金Supported by Hunan Provincial Natural Science Foundation of China(Grant No.2018JJ4006)National Independent Innovation Demonstration Area Foundation of Changsha Zhuzhou Xiangtan(Grant No.2018XK2302)
文摘When the gearbox body interference is connected to the ring gear, prestressing occurs in the ring gear, which has a significant impact on the strength and life of the gear. Research on the prestressing of the inner ring gear is in the preliminary stage, and the distribution rule of the prestressing and the influence of each parameter on the interference prestressing have not been derived. In this paper, based on the method of calculating the prestressing of the thick cylinder in interference fit, the ring gear is found to be equivalent to a thick cylinder, and the distribution rule of prestressing of the ring gear in the interference fit is inferred. Then, by modeling and analyzing the gearbox body and ring gear in the interference fit using ABAQUS, the distribution rule of prestressing the ring gear in the interference fit is obtained through a numerical simulation. Finally, the prestressing of the ring gear in the interference fit is measured using X-ray di raction, and the distribution rule of prestressing of the ring gear in the interference fit is obtained through analysis. Compared with the distribution rule of prestressing in theory, numerical simulation, and experiment, the theoretical distribution rule of prestressing is amended through a statistical method, and a more accurate formula of prestressing is obtained. Through the calculation of the stress and bending moment in the dangerous section of the ring gear through prestressing, the formula for checking the tooth root flexural fatigue strength in the interference fit prestressing is inferred. This research proposes a tooth root bending strength conditional formula for the inner ring gear of the interference fit, which serves as a guide for the design and production of the actual interference joint inner ring gear.
文摘With the method of group test, fourty pairs of carburization-quenching gears made from 16NCD13 steel for aerocraft were tested to research the contacting fatigue strength on tooth flank. As a result, the samples of fatigue life at the moments when the pitting appears and reaches failure criterion were obtained at four stressing levels respectively. The distribution rule of fatigue life were distinguished, and the distribution parameters were estimated by statistical analysis. Based on that, the R-S-N curves with confidence 95% of contacting fatigue on gear tooth flank were evaluated. Therefore, the basic data were provided for the reliability design of the gears and prediction of their life.
