Optimization of Rotor Assembly Process of Rotor Initial Unbalance of an Aeroengine Gas Generator

The rotor initial unbalance of an aeroengine gas generator of turboshaft engine seriously affects rotor assembly process.To reasonably optimize rotor assembly process,the effect analyses of rotor initial unbalance of single disc and combined discs on rotor dynamic characteristics are firstly implemented in respect of the dispersity of rotor initial unbalance.It is found that the most important factors contributing to rotor vibration are the unbalances of the first stage compressor disc and the second stage turbine disc.However,reducing the mass of two discs conflicts with the control of the whole gas generator rotor balance resulting from the unbalance increase of single components.Thus,we further analyze the key control factors of affecting rotor initial unbalance,and give the strict control measures of centrifugal impeller runout in the assembly process by adjusting the angle of central tie rod axis.The purpose of this measures to make the assembly process simpler and more effective for timely controlling rotor initial unbalance.The efforts of this study validate that the proposed method is workable for the rotor tightened by a central tie rod and possesses the significant meaning of practical application in engineering.

GENERATOR VIBRATION FAULT DIAGNOSIS METHOD BASED ON ROTOR VIBRATION AND STATOR WINDING PARALLEL BRANCHES CIRCULATING CURRENT CHARACTERISTICS

Rotor vibration characteristics are first analyzed, which are that the rotor vibration of fundamental frequency will increase due to rotor winding inter-turn short circuit fault, air-gap dynamic eccentricity fault, or imbalance fault, and the vibration of the second frequency will increase when the air-gap static eccentricity fault occurs. Next, the characteristics of the stator winding parallel branches circulating current are analyzed, which are that the second harmonics circulating current will increase when the rotor winding inter-turn short circuit fault occurs, and the fundamental circulating current will increase when the air-gap eccentricity fault occurs, neither being strongly affected by the imbalance fault. Considering the differences of the rotor vibration and circulating current characteristics caused by different rotor faults, a method of generator vibration fault diagnosis, based on rotor vibration and circulating current characteristics, is developed. Finally, the rotor vibration and circulating current of a type SDF-9 generator is measured in the laboratory to verify the theoretical analysis presented above.

Dynamics in large generators due to oval rotor and triangular stator shape

Earlier measurements in large synchronous generators indicate the existence of complex whirling motion, and also deviations of shape in both the rotor and the stator. These non-symmetric geometries produce an attraction force between the rotor and the stator,called unbalanced magnetic pull（UMP）.The target of this paper is to analyse responses due to certain deviations of shape in the rotor and the stator.In particular,the perturbation on the rotor is considered to be of oval character,and the perturbations of the stator are considered triangular.By numerical and analytical methods it is concluded for which generator parameters harmful conditions,such as complicated whirling motion and high amplitudes,will occur.During maintenance of hydro power generators the shapes of the rotor and stator are frequently measured.The results from this paper can be used to evaluate such measurements and to explain the existence of complex whirling motion.

A unified power electronic controller for wind driven grid connected wound rotor induction generator using line commutated inverter

The implementation of a simple power converter for a wound rotor induction generator employing a three phase diode bridge rectifier and a line commutated inverter in the rotor circuit for super synchronous speeds has been proposed. The detailed working of the system in power smoothing mode and maximum power point tracking mode is presented. The current flow in the rotor circuit is controlled （by controlling the firing angle of the line commutated inverter） for controlling the stator power in both the modes. An 8 bit PIC microcontroller has been programmed to vary the firing angle of the line commutated inverter. Experiments have been carried out on a 3- phase, 3.73 kW, 400V, 50Hz, 4-pole, 1500r/rain wound rotor induction generator and the results obtained with the generator supplying power in both the modes are furnished. The complete scheme has been modeled using MATLAB/SIMULINK blocks and a simulation study has been conducted. The experimental waveforms are compared with the simulation results and a very close agreement between them is observed.