Nontraditional energy-assisted mechanical machining of difficult-to-cut materials and components in aerospace community:a comparative analysis

The aerospace community widely uses difficult-to-cut materials,such as titanium alloys,high-temperature alloys,metal/ceramic/polymer matrix composites,hard and brittle materials,and geometrically complex components,such as thin-walled structures,microchannels,and complex surfaces.Mechanical machining is the main material removal process for the vast majority of aerospace components.However,many problems exist,including severe and rapid tool wear,low machining efficiency,and poor surface integrity.Nontraditional energy-assisted mechanical machining is a hybrid process that uses nontraditional energies(vibration,laser,electricity,etc)to improve the machinability of local materials and decrease the burden of mechanical machining.This provides a feasible and promising method to improve the material removal rate and surface quality,reduce process forces,and prolong tool life.However,systematic reviews of this technology are lacking with respect to the current research status and development direction.This paper reviews the recent progress in the nontraditional energy-assisted mechanical machining of difficult-to-cut materials and components in the aerospace community.In addition,this paper focuses on the processing principles,material responses under nontraditional energy,resultant forces and temperatures,material removal mechanisms,and applications of these processes,including vibration-,laser-,electric-,magnetic-,chemical-,advanced coolant-,and hybrid nontraditional energy-assisted mechanical machining.Finally,a comprehensive summary of the principles,advantages,and limitations of each hybrid process is provided,and future perspectives on forward design,device development,and sustainability of nontraditional energy-assisted mechanical machining processes are discussed.

Characteristic Analysis of Underwater Acoustic Scattering Echoes in the Wavelet Transform Domain

Underwater acoustic scattering echoes have time–space structures and are aliasing in time and frequency domains. Different series of echoes properties are not identified when incident angle is unknown. This article investigates variations in target echoes of monostatic sonar to address this problem. The mother wavelet with similar structures has been proposed on the basis of preprocessing signal waveform using matched filter, and the theoretical expressions between delay factor and incident angle are derived in the wavelet domain. Analysis of simulation data and experimental results in free-field pool show that this method can effectively separate geometrical scattering components of target echoes. The time delay estimation obtained from geometrical echoes at a single angle is consistent with target geometrical features, which provides a basis for object recognition without angle information. The findings provide valuable insights for analyzing elastic scattering echoes in actual ocean environment.