Effect of pre-oxidation on strength and thermal shock behavior of ZrB_2-SiC-graphite ceramic composites

A novelty technique,namely,pre-oxidation,has been proposed to improve the strength and thermal shock behavior of ZrB2-SiC-graphite ceramic composites,which is a promising candidate for ultra-high temperature ceramics (UHTCs) in aerospace engineering. The composite is pre-oxidized at temperatures of 900 ℃ and 1100 ℃ for 1 h and 3 h in air. A theoretical model considering surface heat transfer has been given and analyzed. A water-quenching technique is adopted at different temperatures from 300 ℃ to 600 ℃ in order to investigate the thermal shock behavior of pre-oxidized composites. The critical thermal shock temperature improves more than 40% after pre-oxidizing at 1100 ℃ for 3 h. However,the composites strength is not improved as a result of the insensitivity to surface defects.

Thermal fatigue and wear of compacted graphite iron brake discs with various thermomechanical properties

The increase in payload capacity of trucks has heightened the demand for cost-effective yet high performance brake discs.In this work,the thermal fatigue and wear of compacted graphite iron brake discs were investigated,aiming to provide an experimental foundation for achieving a balance between their thermal and mechanical properties.Compacted graphite iron brake discs with different tensile strengths,macrohardnesses,specific heat capacities and thermal diffusion coefficients were produced by changing the proportion and strength of ferrite.The peak temperature,pressure load and friction coefficient of compacted graphite iron brake discs were analyzed through inertia friction tests.The morphology of thermal cracks and 3D profiles of the worn surfaces were also discussed.It is found that the thermal fatigue of compacted graphite iron discs is determined by their thermal properties.A compacted graphite iron with the highest specific heat capacity and thermal diffusion coefficient exhibits optimal thermal fatigue resistance.Oxidization of the matrix at low temperatures significantly weakens the function of alloy strengthening in hindering the propagation of thermal cracks.Despite the reduced hardness,increasing the ferrite proportion can mitigate wear loss resulting from low disc temperatures and the absence of abrasive wear.

Effect of FeSi additive in dual-chamber sample cup on thermal analysis characteristic values and vermiculating rate of compacted graphite iron

Thermal analysis plays a key role in the online inspection of molten iron quality.Different solidification process of molten iron can be reflected by thermal analysis curves,and silicon is one of important elements affecting the solidification of molten iron.In this study,FeSi75 was added in one chamber of the dual-chamber sample cup,and the influences of FeSi75 additive on the characteristic values of thermal analysis curves and vermiculating rate were investigated.The results show that with the increase of FeSi75,the start temperature of austenite formation TALfirstly decreases and then increases,but the start temperature of eutectic growth TSEF,the lowest eutectic temperature TEU,temperature at maximum eutectic reaction rate TEM,and highest eutectic temperature TERkeep always an increase.The temperature at final solidification point TEShas little change.The FeSi75 additive has different influences on the vermiculating rate of molten iron with different vermiculation,and the vermiculating rate increases for lower vermiculation molten iron while decreases for higher one.According to the thermal analysis curves obtained by a dual-chamber sample cup with 0.30wt.%FeSi75 additive in one chamber,the vermiculating rate of molten iron can be evaluated by comparing the characteristic values of these curves.The time differenceΔtERcorresponding to the highest eutectic temperature TERhas a closer relationship with the vermiculating rate,and a parabolic regression curve between the time differenceΔtERand vermiculating rateηhas been obtained within the range of 65%to 95%,which is suitable for the qualified melt.

Resist Thermal Shock Through Viscoelastic Interface Encapsulation in Perovskite Solar Cells

Enhancing the lifetime of perovskite solar cells(PSCs)is one of the essential challenges for their industrialization.Although the external encapsulation protects the perovskite device from the erosion of moisture and oxygen under various harsh conditions.However,the perovskite devices still undergo static and dynamic thermal stress during thermal and thermal cycling aging,respectively,resulting in irreversible damage to the morphology,component,and phase of stacked materials.Herein,the viscoelastic polymer polyvinyl butyral(PVB)material is designed onto the surface of perovskite films to form flexible interface encapsulation.After PVB interface encapsulation,the surface modulus of perovskite films decreases by nearly 50%,and the interface stress range under the dynamic temperature field(−40 to 85°C)drops from−42.5 to 64.8 MPa to−14.8 to 5.0 MPa.Besides,PVB forms chemical interactions with FA+cations and Pb^(2+),and the macroscopic residual stress is regulated and defects are reduced of the PVB encapsulated perovskite film.As a result,the optimized device's efficiency increases from 22.21%to 23.11%.Additionally,after 1500 h of thermal treatment(85°C),1000 h of damp heat test(85°C&85%RH),and 250 cycles of thermal cycling test(−40 to 85°C),the devices maintain 92.6%,85.8%,and 96.1%of their initial efficiencies,respectively.

The Influence of Biomass Cokes on the Microstructure and Thermal Shock Resistance of MgO-C Refractories

In this study,biomass cokes from sunflower seed hull(SFSH)and wood pellets(WP)were added to a MgO-C batch(3 mass%C)to replace 1.1 mass%of graphite.After hardening and carbonizing the samples,the influence of the biomass cokes on the microstructure and thermal shock resistance was investigated.The replacement of flaky graphite by carbonized WP and SFSH reduced the bulk density and increased the apparent porosity after pressing and carbonization,but the degree was only marginal.This was confirmed by SEM investigations,where the biomass-coke containing samples exhibited a microstructure with a higher amount of pores between the fine MgO grains.The thermal shock resistance of the porous wood pellet coke containing MgO-C is at the same level as the reference sample but not superior to it.

Multiple structure graphite stabilized stearic acid as composite phase change materials for thermal energy storage

This paper used 3 types of graphite with different physical structures as the porous matrix to prepare composite phase change materials(PCMs),and investigated their photo-thermal conversion performance and application in battery thermal management.Multiple structure graphite minerals,including microcrystalline graphite(MG),scale graphite(SG),and expanded graphite(EG)were used as porous matrix,while stearic acid(SA)acts as the phase change material.The vacuum impregnation method was applied to prepare SA/MG,SA/SG,SA/EG,and SA/MG1,and SA/EG1was/were prepared by the ethyl alcohol method.Results show that the thermal conductivities of all composite phase change materials were 10.82 to 22.06 times higher than that of the pure SA.Thermogravimetric(TG)analysis showed that the loadages of SA were 43.61%,18.74%,and 92.66%for SA/MG,SA/SG,and SA/EG respectively.The load rates of SA were 18.98%and 18.88%for SA/MG1 and SA/EG1,respectively.For the 3 types of graphite materials of different dimensions,the BET(Brunauer,Emmett,and Teller)surface area determines the maximum load of SA.The Fourier-transform infrared(FTIR)and X-ray diffraction(XRD)results indicated that there was good compatibility between the SA and the supports.The SA/EG1 has better thermophysical properties in heat energy storage and release process.The thermal infrared images show that SA/EG1 has higher sensitivity to the temperature changes.SA/EG1 has better photo-heat conversion performance than SA/SG and SA/MG1 attributed to the multilayer structure of EG.SA/EG has better thermal management performance in the Li-ion batteries discharge process.

Mechanical Properties and Thermal Shock Resistance of SrAl_(2)Si_(2)O_(8) Reinforced BN Ceramic Composites

Hexagonal boron nitride(h-BN)ceramics have become exceptional materials for heat-resistant components in hypersonic vehicles,owing to their superior thermal stability and excellent dielectric properties.However,their densification during sintering still poses challenges for researchers,and their mechanical properties are rather unsatisfactory.In this study,SrAl_(2)Si_(2)O_(8)(SAS),with low melting point and high strength,was introduced into the h-BN ceramics to facilitate the sintering and reinforce the strength and toughness.Then,BN-SAS ceramic composites were fabricated via hot press sintering using h-BN,SrCO_(3),Al_(2)O_(3),and SiO_(2) as raw materials,and effects of sintering pressure on their microstructure,mechanical property,and thermal property were investigated.The thermal shock resistance of BN-SAS ceramic composites was evaluated.Results show that phases of as-preparedBN-SAS ceramic composites are h-BN and h-SrAl_(2)Si_(2)O_(8).With the increase of sintering pressure,the composites’densities increase,and the mechanical properties shew a rising trend followed by a slight decline.At a sintering pressure of 20 MPa,their bending strength and fracture toughness are(138±4)MPa and(1.84±0.05)MPa·m^(1/2),respectively.Composites sintered at 10 MPa exhibit a low coefficient of thermal expansion,with an average of 2.96×10^(-6) K^(-1) in the temperature range from 200 to 1200℃.The BN-SAS ceramic composites prepared at 20 MPa display higher thermal conductivity from 12.42 to 28.42 W·m^(-1)·K^(-1) within the temperature range from room temperature to 1000℃.Notably,BN-SAS composites exhibit remarkable thermal shock resistance,with residual bending strength peaking and subsequently declining sharply under a thermal shock temperature difference ranging from 600 to 1400℃.The maximum residual bending strength is recorded at a temperature difference of 800℃,with a residual strength retention rate of 101%.As the thermal shock temperature difference increase,the degree of oxidation on the ceramic surface and cracks due to thermal stress are also increased gradually.

Influence of fading on characteristics of thermal analysis curve of compacted graphite iron

In general, during the production of compacted graphite iron (CGI), the active residual magnesium reduces and the effect of inoculation fades after magnesium treatment. In this paper, characteristics of the thermal analysis curve of CGI are compared with those of ductile iron and grey cast iron. The fading effect on the compacted graphite percentage and thermal analysis curve were also studied. Results indicate that the undercooling of CGI is as low as that of ductile iron, but CGI shows evident recalescence. In fading process, the magnesium element acts with oxygen. For a decrease in magnesium content, both the compacted graphite percentage and the austenitic liquidus temperature increase. The temperature of eutectic undercooling (TEU) decreases before the flake graphite appears. After that, TEU increases quickly, up to as high as 20℃, and then gradually decreases. The evolution of recalescence degree is opposite to that of TEU.

Calculating the effective thermal conductivity of gray cast iron by using an interconnected graphite model

A new theoretical model of gray cast iron taking into account a locally interconnected structure of flake graphite was designed,and the corresponding effective thermal conductivity was calculated using the thermal resistance network method.The calculated results are obviously higher than that of the effective medium approximation assuming that graphite is distributed in isolation.It is suggested that the interconnected structure significantly enhances the overall thermal conductivity.Moreover,it is shown that high anisotropy of graphite thermal conductivity,high volume fraction of graphite,and small aspect ratio of flake graphite will cause the connectivity effects of graphite to more obviously improve the overall thermal conductivity.Higher graphite volume fraction,lower aspect ratio and higher matrix thermal conductivity are beneficial to obtain a high thermal conductivity gray cast iron.This work can provide guidance and reference for the development of high thermal conductivity gray cast iron and the design of high thermal conductivity composites with similar locally interconnected structures.

Effects of alloy elements on ductility and thermal conductivity of compacted graphite iron

The infl uence of Si, Sn, Mo and Ni on the ductility and thermal conductivity of compacted graphite iron(CGI) was investigated. Metallographic observation and Differential Scanning Calorimetry(DSC) experiments were carried out to analyze the roles of various additions in the eutectoid reaction. The experimental results showed that the ductility of CGI is proportional to the ferrite fraction, so moderate Si content could dramatically improve the ductility by increasing the ferrite fraction. DSC measurements showed that Mo has moderate inhibition on eutectoid transformation during both the heating and cooling processes, while the sample without Sn obviously broadens the three-phase region. Vermicularity and ferrite are known to improve thermal conductivity, and the former plays a more important role. Besides, among the alloy elements investigated, Sn has the greatest negative effect on conductivity, followed by Ni and Mo having the smallest effects.

Relationship Between Thermal Shock Behavior and Cutting Performance of a Functionally Gradient Ceramic Tool

Based on the deep understanding of the requirements of cutting conditions on ceramic tools, a design model for functionally gradient ceramic tool materials with symmetrical composition distribution was presented in this paper, according to which an Al 2O 3-TiC functionally gradient ceramic tool material FG-1 was synthesized by powder-laminating and uniaxially hot-pressing technique. The thermal shock resistance of the Al 2O 3-TiC functionally gradient ceramics FG-1 was evaluated by water quenching and subsequent three-point bending tests of flexural strength diminution. Comparisons were made with results from parallel experiments conducted using a homogeneous Al 2O 3-TiC ceramics. Functionally gradient ceramics exhibited higher retained strength under all thermal shock temperature differences compared to homogeneous ceramics, indicating the higher thermal shock resistance. The experimental results were supported by the calculation of transient thermal stress field. The cutting performance of the Al 2O 3-TiC functionally gradient ceramic tool FG-1 was also investigated in rough turning the cylindrical surface of exhaust valve of diesel engine in comparison with that of a common Al 2O 3-TiC ceramic tool LT55. The results indicated that the tool life of FG-1 increased by 50 percent over that of LT55. Tool life of LT55 was mainly controlled by thermal shock cracking which was accompanied by mechanical shock. While tool life of FG-1 was mainly controlled by mechanical fatigue crack extension rather than thermal shock cracking, revealing the less thermal shock susceptibility of functionally gradient ceramics than that of common ceramics.

Characterization and Thermal Conductivity of Modified Graphite/Fatty Acid Eutectic/PMMA Form-Stable Phase Change Material

We prepared and characterized a form-stable composite phase change material （PCM） with higher thermal conductivity. Capric acid（CA）-myristic acid（MA） eutectic as core, poly-methyl methacrylate （PMMA） as supportive matrix and modified graphite （MG） powders serving as the thermal conductance improver were blended by bulk- polymerization method. The composite PCMs with different MG mass fraction （2%, 5%, 7%, 10% and 15%） were characterized by FT-IR, SEM, DSC technique and mechanical tests. Thermal conductivities of the composites were measured by transient hot-wire method. The results indicate that MG powders have been successfully inserted into the CA-MA/PMMA matrix without any chemical reaction with each other. The MG/CA-MA/PMMA composites maintain good thermal storage performance while the thermal conductivity has been enhanced significantly. The composite PCM added with 15 wt% MG powders increases approximately as 195.9% in thermal conductivity. Moreover, the thermal conductivity improvement of the composite PCMs is also verified by the melting-freezing experiment, which is profitable for the heat transfer efficiency in latent heat thermal energy storage system.

Preparation of micro-arc oxidation coatings on magnesium alloy and its thermal shock resistance property

In the NaAlO2-Na2SiO3 compound system, the ceramic coatings were prepared on magnesium alloy by micro-arc oxidation. The morphology, phase composition, and thermal shock resistance of the ceramic coatings were studied by scanning electron microscope, X-ray diffraction and thermal shock tests, respectively. The results showed that the ceramic coating contains MgO, MgAl2O4, as well as a little amount of MgESiO4. The thickness of the ceramic coatings increases with the current density increasing, when the current density is 12 A·dm^-2, the thermal shock resistance of the produced ceramic coating is the best. The hardness of the ceramic coating is up to 10 GPa or so.

Spatial gradient distributions of thermal shock-induced damage to granite

In this study,we attempted to investigate the spatial gradient distributions of thermal shock-induced damage to granite with respect to associated deterioration mechanisms.First,thermal shock experiments were conducted on granite specimens by slowly preheating the specimens to high temperatures,followed by rapid cooling in tap water.Then,the spatial gradient distributions of thermal shock-induced damage were investigated by computed tomography(CT)and image analysis techniques.Finally,the influence of the preheating temperature on the spatial gradients of the damage was discussed.The results show that the thermal shock induced by rapid cooling can cause more damage to granite than that induced by slow cooling.The thermal shock induced by rapid cooling can cause spatial gradient distributions of the damage to granite.The damage near the specimen surface was at a maximum,while the damage inside the specimen was at a minimum.In addition,the preheating temperature can significantly influence the spatial gradient distributions of the thermal shock-induced damage.The spatial gradient distribution of damage increased as the preheating temperature increased and then decreased significantly over 600
C.When the preheating temperature was sufficiently high(e.g.800
C),the gradient can be ignored.

THERMAL SHOCK OF SEMI-INFINITE BODY WITH MULTI-PULSED INTENSE LASER RADIATION

In order to investigate the thermal shock and the heat conduction property of a target under multi-pulsed laser radiation, analytic expressions of both temperature and thermal stress fields in the target are deduced on the basis of the non-Fourier conduction law and the thermo-elastic theory. Taking a stainless steel target as an example, we can solve the analytic expressions under appropriate boundary conditions by using the finite difference method and MATLAB software, and then reveal the evolution law of both surplus temperaturt, and thermal stress in the target. The results indicate that the temperature curves in the target irradiated by a multi-pulsed laser take on a delayed character in different sections away from the boundary, which is only affected by its relaxation time. The front of the stress wave is very steep in the non-Fourier numerical solutions, which presents an obvious thermal shock, so it is necessary to consider the non-Fourier effect of semi-infinite body under the high energy laser radiation.

Thermal shock fatigue behavior of TiC/Al_2O_3 composite ceramics

The thermal shock fatigue behaviors of pure hot-pressed alumina and 30 wt.% TiC/Al2O3 composites were studied. The effect of TiC and Al2O3 starting particle size on the mechanical properties of the composites was discussed. Indentation-quench test was conducted to evaluate the effect of thermal fatigue temperature difference （ΔT） and number of thermal cycles （Ⅳ） on fatigue crack growth （Δa）. The mechanical properties and thermal fatigue resistance of TiC/Al203 composites are remarkably improved by the addition of TiC. The thermal shock fatigue of monolithic alumina and TiC/Al2O3 composites is due to a ＂true＂ cycling effect （thermal fatigue）. Crack deflection and bridging are the predominant reasons for the improvement of thermal shock fatigue resistance of the composites.

Study on the thermal protection performance of superalloy honeycomb panels in high-speed thermal shock environments

The thermal protection performance of superalloy honeycomb structure in high-temperature environments are important for thermal protection design of high-speed aircrafts. By using a self-developed transient aerodynamic thermal simulation system, the thermal protection performance of superalloy honeycomb panel was tested in this paper at different transient heating rates ranging from 5℃/s to 30℃/s, with the maximum instantaneous temperature reaching 950℃. Furthermore, the thermal protection performance of superalloy honeycomb struc- ture under simulated thermal environments was computed for different high heat- ing rates by using 3D finite element method, and a comparison between calcu- lational and experimental results was carded out. The results of this research provide an important reference for the design of thermal protection systems com- prising superalloy honeycomb panel.

Enhanced Thermal Conductivity and Bending Strength of Graphite Flakes/aluminum Composites Via Graphite Surface Modification

The effect of graphite surface modification on the thermal conductivity(TC) and bending strength of graphite flakes/Al composites(Gf/Al) prepared by gas pressure infiltration were investigated. Al3 Ni and Al4C3 phase may form at the interface in Ni-coated Gf/Al and uncoated Gf/Al composites, respectively, while the Al-Cu compound cannot be observed in Cu-coated Gf/Al composites. The Cu and Ni coatings enhance TC and the bending strength of the composites in the meantime. TC of Cu-coated Gf/Al composites reach 515 Wm^-1·K^-1 with 75 vol% Gf, which are higher than that of Ni-coated Gf/Al. Meanwhile, due to Al3 Ni at the interface, the bending strength of Ni-coated Gf/Al composites are far more than those of the uncoated and Cu-coated Gf/Al with the same content of Gf. The results indicate that metal-coated Gf can effectively improve the interfacial bonding between Gf and Al.

Thermal Shock-Activated Spontaneous Growing of Nanosheets for Overall Water Splitting

Nanomaterials based on nickel foam(NF) have been widely applied in energy conversion and storage field.Traditional synthesis methods such as hydrothermal method which is dangerous and high cost limited the scalable developments.Herein,we report a fast,simple,and low-cost synthesis method of nanomaterials based on NF by Joule-heating and water soaking treatment.Thin carbon-coated CoS on NF(NF-C/CoS) was synthesized by Joule-heating for a few seconds with rapid cooling.And then,NF-C/CoS/NiOOH with core-shell heterostructure was fabricated by soaking treatment of NF-C/CoS in water on which NiOOH nanosheets grew spontaneously.The formation mechanism is proposed that the coordination complex precursor converts into C/CoS on NF driven by Joule-heating,and the nickel on the surface of NF is activated to form metastable nickel simultaneously.The metastable nickel reacting with water leads to the formation of NiOOH,and the induction of CoS makes NiOOH grow continuously.This synthesis technology provides a new route to manufacture NF-based nanostructures,and the as-fabricated NF-C/CoS/NiOOH exhibits great potential as electrocatalyst for oxygen evolution reaction and hydrogen evolution reaction.

Effect of Rare Earth on Thermal Shock Resistance of Steel 9Cr2Mo

The effect of rare earth elements on thermal shock resistance of cold roller steel 9Cr2Mo was investigated by means of X-ray diffractometry and optical microscopy. Experimental results show that the process of carbide precipitation of heat effect zone is restrained by adding RE elements in steel 9Cr2Mo. Therefore, thermal shock resistance of this steel can be improved.