In order to improve the bending strength of mullite ceramic thin tiles, SiO2-ZnO-Na2O-Y2O3 glass was prepared on the surface of the tiles. The influences of the thermal properties and thermal expansion coefficient of ...In order to improve the bending strength of mullite ceramic thin tiles, SiO2-ZnO-Na2O-Y2O3 glass was prepared on the surface of the tiles. The influences of the thermal properties and thermal expansion coefficient of the glass and the sintering temperature on the structure and the property of the composites were investigated by differential thermal analysis (DTA), X-Ray Diffraction (XRD), Raman and scanning electron microscopy (SEM). The bending strength of the composites was measured with an universal testing machine. Results show that the crystallization temperature of the SiO2-ZnO-Na2O-Y2O3 glass is higher than that of SiO2-ZnO-Na2O glass. The corresponding crystallites show more complex structure for the SiO2-ZnO-Na2O-Y2O3 glass. The thermal expansion coefficients of both glasses are lower than the mullite ceramic tiles. The bending strength of the composites after sintering at 1150°C was obviously improved by 10.7% to 106.2 MPa, compared with the mullite ceramic tiles.展开更多
For improving the properties of SiC-mullite composite ceramics used for solar sensible thermal storage, MnO2 was introduced as sintering additive when preparing. The composite ceramics were synthesized by using SiC, a...For improving the properties of SiC-mullite composite ceramics used for solar sensible thermal storage, MnO2 was introduced as sintering additive when preparing. The composite ceramics were synthesized by using SiC, andalusite, a-Al2O3 as the starting materials with non-contact graphite-buried sintering method. Phase composition and microstructure of the composites were investigated by XRD and SEM, and the effect of MnOz on the properties of SiC composites was studied. Results indicated that samples SM1 with 0.2 wt% MnO2 addition achieved the optimum properties： bending strength of 70.96 MPa, heat capacity of 1.02 J.（g.K）-1, thermal conductivity of 9.05 W-（m.K）-1. Proper addition of MnO2 was found to weaken the volume effect of the composites and improve the thermal shock resistance with an increased rate of 27.84% for bending strength after 30 cycles of thermal shock （air cooling from 1 100 ℃ to RT）. Key words： SiC-mullite composite ceramics; MnO2; solar sensible thermal storage; non-contact graphite-buried sintering; thermal shock resistance展开更多
Mullite and corundum co-bonded SiC-based composite ceramics(SiC-mullite-Al2O3)were prepared by using SiC,calcined bauxite and kaolin via pressureless carbon-buried sintering.The low-cost SiC-based composite ceramics d...Mullite and corundum co-bonded SiC-based composite ceramics(SiC-mullite-Al2O3)were prepared by using SiC,calcined bauxite and kaolin via pressureless carbon-buried sintering.The low-cost SiC-based composite ceramics designed in this study are expected to be used as thermal storage materials in solar thermal power generation based on the high density and excellent thermal shock resistance.The influences of calcined bauxite addition and sintering temperature on the microstructures,phase compositions,and physical properties of the samples were investigated.Results demonstrated that the introduction of calcined bauxite containing two bonding phases greatly reduced the lowest sintering temperature to 1400℃.The SiC-mullite Al2O3 composite with 40 wt%calcined bauxite sintered at 1500℃exhibited optimum performance.The density and bending strength were 2.27 g·cm^-3 and 77.05 MPa.The bending strength increased by 24.58%and no cracks were observed after 30 thermal shock cycles,while general clay would reduce the thermal shock resistance of SiC.The SiC-mullite-Al2O3 composites with satisfied performance are expected to be used as thermal storage materials in solar thermal power generation systems.展开更多
We developed cordierite-mullite composite ceramic materials to package and encapsulate PCM, and presented a preparation process from raw materials of kaolin, talc and alumina. The properties and microstructre of cordi...We developed cordierite-mullite composite ceramic materials to package and encapsulate PCM, and presented a preparation process from raw materials of kaolin, talc and alumina. The properties and microstructre of cordierite-mullite composite ceramic were studied. Due to the strengthening effects of mullite, the sample C2(80 wt% of cordierite and 20 wt % of mullite) sintered at 1 420 ℃ possessed excellent physical properties. Determined by X-ray diffraction(XRD), scanning electron microscope(SEM) and energy dispersive spectroscopy(EDS) analysis, cuboid-shaped cordierite crystals and needle-like or long quadrilateral-prism mullite crystals with staggered patterns were found, which endowed the composites preferable mechanical strength. After 30 cycles of thermal shock(room temperature to about 1 100 ℃, air-cooled), the sample presented superior thermal shock resistance, which is suitable to be applied as solar thermal storage materials.展开更多
The in-situ synthesized mullite bonded SiC ceramics for solar thermal tower plant were prepared from Silicon carbide （SIC）, manufactured aluminum hydroxide （Al（OH）3） and Suzhou kaolin via semi-dry pressing and p...The in-situ synthesized mullite bonded SiC ceramics for solar thermal tower plant were prepared from Silicon carbide （SIC）, manufactured aluminum hydroxide （Al（OH）3） and Suzhou kaolin via semi-dry pressing and pressureless firing. The results indicate that sample B3 （designed mullite content 15 wt%） fired at 1 400 ℃ exhibited optimal performance with a bending strength of 97.41 MPa. Sample B3 can withstand 30-cycles thermal shock without cracking （wind cooling from 1 100 ℃ to room temperature）, and the bending strength after thermal shock decreased by 17.92%. When the service temperature is 600℃, the thermal diffusivity, specific heat capacity, thermal conductivity and heat capacity are 6.48× 10-2 cm：.s-1, 0.69 kJ·kg-1. K-1, 9.62 W·m-1·K-1 and 977.76 kJ·kg-1, respectively. The XRD and SEM results show that SiC, mullite, or-quartz, and tridymite are connected closely, which gives the material a good bending strength. After 30-time thermal shock cycles, the structure of samples becomes loose. SiC grains are intersectingly arranged with rodshape mullite, exhibiting a favorable thermal shock resistance. The addition of Al（OH）3 and Suzhou kaolin can accelerate the synthesis of mullite, thus to reduce the firing temperature effectively. The volume effect of tfidymite is relatively small, improving the thermal shock resistance of materials. A higher designed muUite content yields a lower loss rate of bending strength. The mullite content should not be more than 15 wt% or else the bending strength would be diminished.展开更多
In order to improve the thermal shock resistance of solar thermal heat transfer tube material, the mullite-cordierite composite ceramic as solar thermal heat transfer tube material were fabricated by pressureless sint...In order to improve the thermal shock resistance of solar thermal heat transfer tube material, the mullite-cordierite composite ceramic as solar thermal heat transfer tube material were fabricated by pressureless sintering using a-Al203, Suzhou kaolin, talc, and feldspar as starting materials. The important parameter for solar thermal transfer tube such as water absorption （W）, bulk density （Db）, and the mechanical properties were investigated. The phase composition and microstructure of the composite ceramics were analyzed by XRD and SEM. The experimental results show that the B3 sintered at 1 300 ℃ and holding for 3 h has an optimum thermal shock resistance. The bending strength loss rate of B3 is only 2% at 1 100℃ by air quenching-strength test and the sample can endure 30 times thermal shock cycling, and the water absorption, the bulk density and the bending strength are 0.32%, 2.58 g·cm-3, and 125.59 MPa respectively. The XRD analysis indicated that the phase compositions of the sample were mullite, cordierite, corundum, and spinel. The SEM images illustrate that the cordierite is prismatic grain and the mullite is nano rod, showing a good thermal shock resistance for composite ceramics as potential solar thermal power material.展开更多
A series of glass sealants for solid oxide fuel cell (SOFC) with compositions SrO (x wt %) La2O3 (15 wt %) Al2O3 (15 wt %) B2O3 (40-x wt %) SiO2 (30 wt %) [x = 10, 15, 20, 25 & 30] [SLABS] have been investigated b...A series of glass sealants for solid oxide fuel cell (SOFC) with compositions SrO (x wt %) La2O3 (15 wt %) Al2O3 (15 wt %) B2O3 (40-x wt %) SiO2 (30 wt %) [x = 10, 15, 20, 25 & 30] [SLABS] have been investigated by quantitative Fourier Transform Infrared Spectroscopy (FTIR). Structural findings from FTIR reveal that with increasing substitu-tion of B2O3 by SrO, even though the B2O3/SiO2 ratio decreases, however the Si-O- non-bridging bond content in the matrix is increasing and glass structure is getting more inverted. UV-Vis Diffused Reflectance Spectroscopy (UV-Vis-DRS) of the glass series shows that electrical band gap of glasses decreases in the series from 3.07eV to 2.97eV with increasing substitution from x = 10 to x = 30. Conductivities of the glass samples were measured by AC impedance spectroscopy and found to be increasing from 2.74 × 10-5 Scm-1 to 1.09 × 10-4 Scm-1 with increasing substitution from x =10 to x = 30.展开更多
In the present study,graphite/alumina composites are fabricated via reductive sintering of gel-casted green bodies with structurally controlled cross-linked epoxy polymers for the first time.The cross-linking degrees ...In the present study,graphite/alumina composites are fabricated via reductive sintering of gel-casted green bodies with structurally controlled cross-linked epoxy polymers for the first time.The cross-linking degrees of polymers are tuned by the amount ratio of epoxy monomer/polyvinyl alcohol cross-linker utilized in gel-casting process.Superior electrical properties with respect to 5-fold enhanced electrical conductivity and 2-fold higher carrier mobility are successfully achieved in graphite/alumina composite fabricated from cross-linked epoxy polymer,whose phenomenon is attributed to the excellent conductive path in ceramic matrix established by highly uniform network with improved graphitization degree.展开更多
文摘In order to improve the bending strength of mullite ceramic thin tiles, SiO2-ZnO-Na2O-Y2O3 glass was prepared on the surface of the tiles. The influences of the thermal properties and thermal expansion coefficient of the glass and the sintering temperature on the structure and the property of the composites were investigated by differential thermal analysis (DTA), X-Ray Diffraction (XRD), Raman and scanning electron microscopy (SEM). The bending strength of the composites was measured with an universal testing machine. Results show that the crystallization temperature of the SiO2-ZnO-Na2O-Y2O3 glass is higher than that of SiO2-ZnO-Na2O glass. The corresponding crystallites show more complex structure for the SiO2-ZnO-Na2O-Y2O3 glass. The thermal expansion coefficients of both glasses are lower than the mullite ceramic tiles. The bending strength of the composites after sintering at 1150°C was obviously improved by 10.7% to 106.2 MPa, compared with the mullite ceramic tiles.
基金Funded by the Major State Basic Research Development Program of China(973 Program)(No.2010CB227105)
文摘For improving the properties of SiC-mullite composite ceramics used for solar sensible thermal storage, MnO2 was introduced as sintering additive when preparing. The composite ceramics were synthesized by using SiC, andalusite, a-Al2O3 as the starting materials with non-contact graphite-buried sintering method. Phase composition and microstructure of the composites were investigated by XRD and SEM, and the effect of MnOz on the properties of SiC composites was studied. Results indicated that samples SM1 with 0.2 wt% MnO2 addition achieved the optimum properties： bending strength of 70.96 MPa, heat capacity of 1.02 J.（g.K）-1, thermal conductivity of 9.05 W-（m.K）-1. Proper addition of MnO2 was found to weaken the volume effect of the composites and improve the thermal shock resistance with an increased rate of 27.84% for bending strength after 30 cycles of thermal shock （air cooling from 1 100 ℃ to RT）. Key words： SiC-mullite composite ceramics; MnO2; solar sensible thermal storage; non-contact graphite-buried sintering; thermal shock resistance
基金Funded by the National Key Research and Development Program of Science and Technology of China(No.2018YFB1501002).
文摘Mullite and corundum co-bonded SiC-based composite ceramics(SiC-mullite-Al2O3)were prepared by using SiC,calcined bauxite and kaolin via pressureless carbon-buried sintering.The low-cost SiC-based composite ceramics designed in this study are expected to be used as thermal storage materials in solar thermal power generation based on the high density and excellent thermal shock resistance.The influences of calcined bauxite addition and sintering temperature on the microstructures,phase compositions,and physical properties of the samples were investigated.Results demonstrated that the introduction of calcined bauxite containing two bonding phases greatly reduced the lowest sintering temperature to 1400℃.The SiC-mullite Al2O3 composite with 40 wt%calcined bauxite sintered at 1500℃exhibited optimum performance.The density and bending strength were 2.27 g·cm^-3 and 77.05 MPa.The bending strength increased by 24.58%and no cracks were observed after 30 thermal shock cycles,while general clay would reduce the thermal shock resistance of SiC.The SiC-mullite-Al2O3 composites with satisfied performance are expected to be used as thermal storage materials in solar thermal power generation systems.
基金Funded by the National Key Technology Research and Development Program of the Ministry of Science and Technology of China(No.2018YFB1501002)
文摘We developed cordierite-mullite composite ceramic materials to package and encapsulate PCM, and presented a preparation process from raw materials of kaolin, talc and alumina. The properties and microstructre of cordierite-mullite composite ceramic were studied. Due to the strengthening effects of mullite, the sample C2(80 wt% of cordierite and 20 wt % of mullite) sintered at 1 420 ℃ possessed excellent physical properties. Determined by X-ray diffraction(XRD), scanning electron microscope(SEM) and energy dispersive spectroscopy(EDS) analysis, cuboid-shaped cordierite crystals and needle-like or long quadrilateral-prism mullite crystals with staggered patterns were found, which endowed the composites preferable mechanical strength. After 30 cycles of thermal shock(room temperature to about 1 100 ℃, air-cooled), the sample presented superior thermal shock resistance, which is suitable to be applied as solar thermal storage materials.
基金Funded by the National Basic Research Program(973 Program)(No.2010CB227105)
文摘The in-situ synthesized mullite bonded SiC ceramics for solar thermal tower plant were prepared from Silicon carbide （SIC）, manufactured aluminum hydroxide （Al（OH）3） and Suzhou kaolin via semi-dry pressing and pressureless firing. The results indicate that sample B3 （designed mullite content 15 wt%） fired at 1 400 ℃ exhibited optimal performance with a bending strength of 97.41 MPa. Sample B3 can withstand 30-cycles thermal shock without cracking （wind cooling from 1 100 ℃ to room temperature）, and the bending strength after thermal shock decreased by 17.92%. When the service temperature is 600℃, the thermal diffusivity, specific heat capacity, thermal conductivity and heat capacity are 6.48× 10-2 cm：.s-1, 0.69 kJ·kg-1. K-1, 9.62 W·m-1·K-1 and 977.76 kJ·kg-1, respectively. The XRD and SEM results show that SiC, mullite, or-quartz, and tridymite are connected closely, which gives the material a good bending strength. After 30-time thermal shock cycles, the structure of samples becomes loose. SiC grains are intersectingly arranged with rodshape mullite, exhibiting a favorable thermal shock resistance. The addition of Al（OH）3 and Suzhou kaolin can accelerate the synthesis of mullite, thus to reduce the firing temperature effectively. The volume effect of tfidymite is relatively small, improving the thermal shock resistance of materials. A higher designed muUite content yields a lower loss rate of bending strength. The mullite content should not be more than 15 wt% or else the bending strength would be diminished.
基金Funded by the Major State Basic Research Development Program of China(973 Program)(No.2010CB227105)
文摘In order to improve the thermal shock resistance of solar thermal heat transfer tube material, the mullite-cordierite composite ceramic as solar thermal heat transfer tube material were fabricated by pressureless sintering using a-Al203, Suzhou kaolin, talc, and feldspar as starting materials. The important parameter for solar thermal transfer tube such as water absorption （W）, bulk density （Db）, and the mechanical properties were investigated. The phase composition and microstructure of the composite ceramics were analyzed by XRD and SEM. The experimental results show that the B3 sintered at 1 300 ℃ and holding for 3 h has an optimum thermal shock resistance. The bending strength loss rate of B3 is only 2% at 1 100℃ by air quenching-strength test and the sample can endure 30 times thermal shock cycling, and the water absorption, the bulk density and the bending strength are 0.32%, 2.58 g·cm-3, and 125.59 MPa respectively. The XRD analysis indicated that the phase compositions of the sample were mullite, cordierite, corundum, and spinel. The SEM images illustrate that the cordierite is prismatic grain and the mullite is nano rod, showing a good thermal shock resistance for composite ceramics as potential solar thermal power material.
文摘A series of glass sealants for solid oxide fuel cell (SOFC) with compositions SrO (x wt %) La2O3 (15 wt %) Al2O3 (15 wt %) B2O3 (40-x wt %) SiO2 (30 wt %) [x = 10, 15, 20, 25 & 30] [SLABS] have been investigated by quantitative Fourier Transform Infrared Spectroscopy (FTIR). Structural findings from FTIR reveal that with increasing substitu-tion of B2O3 by SrO, even though the B2O3/SiO2 ratio decreases, however the Si-O- non-bridging bond content in the matrix is increasing and glass structure is getting more inverted. UV-Vis Diffused Reflectance Spectroscopy (UV-Vis-DRS) of the glass series shows that electrical band gap of glasses decreases in the series from 3.07eV to 2.97eV with increasing substitution from x = 10 to x = 30. Conductivities of the glass samples were measured by AC impedance spectroscopy and found to be increasing from 2.74 × 10-5 Scm-1 to 1.09 × 10-4 Scm-1 with increasing substitution from x =10 to x = 30.
文摘In the present study,graphite/alumina composites are fabricated via reductive sintering of gel-casted green bodies with structurally controlled cross-linked epoxy polymers for the first time.The cross-linking degrees of polymers are tuned by the amount ratio of epoxy monomer/polyvinyl alcohol cross-linker utilized in gel-casting process.Superior electrical properties with respect to 5-fold enhanced electrical conductivity and 2-fold higher carrier mobility are successfully achieved in graphite/alumina composite fabricated from cross-linked epoxy polymer,whose phenomenon is attributed to the excellent conductive path in ceramic matrix established by highly uniform network with improved graphitization degree.
