Rolling process based on the plastic deformation as a surface strengthening treatment was employed,aiming to improve the wear resistance ability and functional performance of the high carbon equivalent gray cast iron(...Rolling process based on the plastic deformation as a surface strengthening treatment was employed,aiming to improve the wear resistance ability and functional performance of the high carbon equivalent gray cast iron(HCEGCI).The microstructures and tribological performance of the untreated and rolled samples were characterized.In addition,the wear mechanism of HCEGCI samples was also studied via pin-on-disc tests.The experimental results show that the as-rolled samples possess the structure-refined layer of 15μm and work-hardened layer of 0.13 mm.In comparison with the surface hardness of untreated samples,the surface hardness of as-rolled samples increases by 84.6%(from 240HV0.1 to 443HV0.1)and the residual compressive stresses existed within the range of 0.2 mm.The wear rates of as-rolled samples were decreased by 38.4%,37.5%,and 44.4%under different loads of 5 N,10 N,and 15 N,respectively.The wear characteristics of the untreated samples mainly exhibit the peeling wear coupled with partial adhesive and abrasive wear.However,as for the as-rolled samples,the adhesive wear was limited by the structure-refined layer and the micro-crack propagation was controlled by the work-hardened layer.Therefore,the wear resistance of as-rolled samples can be improved significantly due to the low wearing degree of the friction contact zone.展开更多
The effect of niobium on the formation of NbC phase and solidification structure in high carbon equivalent grey cast iron was investigated.The experimental results indicated that an increase in the niobium content is ...The effect of niobium on the formation of NbC phase and solidification structure in high carbon equivalent grey cast iron was investigated.The experimental results indicated that an increase in the niobium content is favorable to refining the graphite and eutectic cell;and the pearlite lamellar spacing is reduced.Based on the thermodynamic calculation the formation of NbC is prior to the eutectic reaction.The reduction in the pearlite lamellar spacing is mainly attributed to the decrease of eutectic temperature with the addition of niobium.Additionally,properties including hardness and wear resistance were improved after the addition of niobium.展开更多
CE （=%C＋（1/3）x（%Si）） does not suit experiment results in many cases. In this work, the effect of alloy elements on primary crystal temperature was measured and the relationship between primary crystal temperatu...CE （=%C＋（1/3）x（%Si）） does not suit experiment results in many cases. In this work, the effect of alloy elements on primary crystal temperature was measured and the relationship between primary crystal temperature （Tc） and carbon equivalent （CEL） was investigated. The results show that Tc （Celsius degree） = 1650-110 × （%C） -25 × （%Si）＋3 × （%Mn） -35 × （%P） -71 × （%5）-2 × （%Ni） -7 × （%Cr）; CEL=%C ＋ 0.23×（%Si）-0.03× （%Mn）＋0.32×（%P）＋0.64×（%S） ＋0.02×（%Ni）＋0.06×（%Cr）. That is, in hypo eutectic composition, carbon equivalent should be calculated with CEL=%C＋ 0.23×（%Si）, not with CE=%C＋（1/3） x（%Si）.展开更多
基金Funded by the National Natural Science Foundation of China(No.51872254)the Yangzhou Hanjiang District Science and Technology Plan Project of China(No.HJM2019006)。
文摘Rolling process based on the plastic deformation as a surface strengthening treatment was employed,aiming to improve the wear resistance ability and functional performance of the high carbon equivalent gray cast iron(HCEGCI).The microstructures and tribological performance of the untreated and rolled samples were characterized.In addition,the wear mechanism of HCEGCI samples was also studied via pin-on-disc tests.The experimental results show that the as-rolled samples possess the structure-refined layer of 15μm and work-hardened layer of 0.13 mm.In comparison with the surface hardness of untreated samples,the surface hardness of as-rolled samples increases by 84.6%(from 240HV0.1 to 443HV0.1)and the residual compressive stresses existed within the range of 0.2 mm.The wear rates of as-rolled samples were decreased by 38.4%,37.5%,and 44.4%under different loads of 5 N,10 N,and 15 N,respectively.The wear characteristics of the untreated samples mainly exhibit the peeling wear coupled with partial adhesive and abrasive wear.However,as for the as-rolled samples,the adhesive wear was limited by the structure-refined layer and the micro-crack propagation was controlled by the work-hardened layer.Therefore,the wear resistance of as-rolled samples can be improved significantly due to the low wearing degree of the friction contact zone.
基金supported by CITIC-CBMM R&D project (No.036)Graduate Innovation Fund of Shanghai University (No.SHUCX 102233)
文摘The effect of niobium on the formation of NbC phase and solidification structure in high carbon equivalent grey cast iron was investigated.The experimental results indicated that an increase in the niobium content is favorable to refining the graphite and eutectic cell;and the pearlite lamellar spacing is reduced.Based on the thermodynamic calculation the formation of NbC is prior to the eutectic reaction.The reduction in the pearlite lamellar spacing is mainly attributed to the decrease of eutectic temperature with the addition of niobium.Additionally,properties including hardness and wear resistance were improved after the addition of niobium.
文摘CE （=%C＋（1/3）x（%Si）） does not suit experiment results in many cases. In this work, the effect of alloy elements on primary crystal temperature was measured and the relationship between primary crystal temperature （Tc） and carbon equivalent （CEL） was investigated. The results show that Tc （Celsius degree） = 1650-110 × （%C） -25 × （%Si）＋3 × （%Mn） -35 × （%P） -71 × （%5）-2 × （%Ni） -7 × （%Cr）; CEL=%C ＋ 0.23×（%Si）-0.03× （%Mn）＋0.32×（%P）＋0.64×（%S） ＋0.02×（%Ni）＋0.06×（%Cr）. That is, in hypo eutectic composition, carbon equivalent should be calculated with CEL=%C＋ 0.23×（%Si）, not with CE=%C＋（1/3） x（%Si）.
