A New Guide Wave Inspection System Using Three Polarized Transverse Wave EMATs without Any Couplant

A guide wave is provided with the characteristic of long range propagation in the axis direction of a pipe, so it is possible to detect many defects over a large pipe area at once. At present, there is a technique to generate a guide wave using a piezoelectric element (PZT). However, the transverse wave-transducer using PZT needs to require a high viscosity couplant because the transverse wave cannot travel into typical liquid like water or oil. A guide wave inspection system that uses an electromagnetic ultrasonic transducer (EMAT) which does not require any couplant has then been developed to solve this trouble. First, a guide wave into a pipe, L, T and F-mode, can be transmitted and received by a polarized shear horizontal transverse wave propagating to the thickness direction when the vibration direction has been adjusted to the best direction. At next stage, the three EMATs for L, T and F-mode with different polarized vibration directions were piled up to improve the performance at the same position under the permanent magnet to inspect the pipe at the same condition. Next, the system with the EMATs can be confirmed to be able to detect three guide wave modes signal with enough intensity. Finally, the detection performance using the test pipes with any artificial defects has been done by the developed pipe inspection system, and any drilled holes and any notches can be detected. It is indicated that the developed system could be useful in real industrial field.

Detection of internal crack growth in polyethylene pipe using guided wave ultrasonic testing

Despite the success of guided wave ultrasonic inspection for internal defect detection in steel pipes,its application on polyethylene(PE)pipe remains relatively unexplored.The growth of internal cracks in PE pipe severely affects its pressure-holding capacity,hence the early detection of internal cracks is crucial for effective pipeline maintenance strategies.This study extends the scope of guided wave-based ultrasonic testing to detect the growth of internal cracks in a natural gas distribution PE pipe.Laboratory experiments and a finite element model were planned to study the wave-crack interaction at different stages of axially oriented internal crack growth with a piezoceramic transducer-based setup arranged in a pitch-catch configuration.Mode dispersion analysis supplemented with preliminary experiments was performed to isolate the optimal inspection frequency,leading to the selection of the T(0,1)mode at 50-kHz for the investigation.A transmission index based on the energy of the T(0,1)mode was developed to trace the extent of simulated crack growth.The findings revealed an inverse linear correlation between the transmission index and the crack depth for crack growth beyond 20%crack depth.

Pipeline thickness estimation using the dispersion of higher-order SH guided waves

Thickness measurement plays an important role in the monitoring of pipeline corrosion damage. However, the requirement for prior knowledge of the shear wave velocity in the pipeline material for popular ultrasonic thickness measurement limits its widespread application. This paper proposes a method that utilizes cylindrical shear horizontal(SH) guided waves to estimate pipeline thickness without prior knowledge of shear wave velocity. The inversion formulas are derived from the dispersion of higher-order modes with the high-frequency approximation. The waveform of the example problems is simulated using the real-axis integral method. The data points on the dispersion curves are processed in the frequency domain using the wave-number method. These extracted data are then substituted into the derived formulas. The results verify that employing higher-order SH guided waves for the evaluation of thickness and shear wave velocity yields less than1% error. This method can be applied to both metallic and non-metallic pipelines, thus opening new possibilities for health monitoring of pipeline structures.

Research on High-Velocity Impact Damage Monitoring Method of CFRP Based on Guided Wave

Carbon fiber-reinforced polymer(CFRP)is widely used in aerospace applications.This kind of material may face the threat of high-velocity impact in the process of dedicated service,and the relevant research mainly considers the impact resistance of the material,and lacks the high-velocity impact damage monitoring research of CFRP.To solve this problem,a real high-velocity impact damage experiment and structural health monitoring(SHM)method of CFRP plate based on piezoelectric guided wave is proposed.The results show that CFRP has obvious perforation damage and fiber breakage when high-velocity impact occurs.It is also proved that guided wave SHM technology can be effectively used in the monitoring of such damage,and the damage can be reflected by quantifying the signal changes and damage index(DI).It provides a reference for further research on guided wave structure monitoring of high/hyper-velocity impact damage of CFRP.

Propagation Characteristics of Ultrasonic Guided Waves in Grouted Rockbolt Systems with Bond Defects under Different Confining Conditions

A rockbolt acting in the rock mass is subjected to the combined action of the pull-out load and confining pressure, and the bond quality of the rockbolt directly affects the stability of the roadway and cavern. Therefore, in this study, confining pressure and pull-out load are applied to grouted rockbolt systems with bond defects by a numerical simulation method, and the rockbolt is detected by ultrasonic guided waves to study the propagation law of ultrasonic guided waves in defective rockbolt systems and the bond quality of rockbolts under the combined action of pull-out load and confining pressure. The numerical simulation results show that the length and location of bond defects can be detected by ultrasonic guided waves under the combined action of pull-out load and confining pressure. Under no pull-out load, with increasing confining pressure, the low-frequency part of the guided wave frequency in the rockbolt increases, the high-frequency part decreases, the weakening effect of the confining pressure on the guided wave propagation law increases, and the bond quality of the rockbolt increases. The existence of defects cannot change the strengthening effect of the confining pressure on the guided wave propagation law under the same pull-out load or the weakening effect of the pull-out load on the guided wave propagation law under the same confining pressure.

The Inspection of Level Crossing Rails Using Guided Waves

Level crossing rails are high risk areas due to the combination of the limited effectiveness of current inspection methods and high corrosion rates which often exist.This paper discusses the current UK standard practices for the periodic inspection of level crossing rails using visual(VT)and conventional ultrasonic(UT)methods.The limitations of these methods are discussed and how these limitations affect the overall maintenance program for level crossings.A new inspection method,guided wave testing(GWT)is then described with particular emphasis on its advantages for inspecting level crossings.Finally,a review is given of the current Network Rail trial of GWT on level crossings using the G-Scan system,with representative results which demonstrate the effectiveness of GWT for this application.

Temperature sensor based on polymer thin film optical waveguide

Based on attenuated total reflection （ATR） and thermo-optic effect, the polymeric thin film planar optical waveguide is used as the temperature sensor, and the factors influencing the sensitivity of the temperature sensor are comprehensively analyzed. Combined with theoretical analysis and experimental investigation, the sensitivity of the temperature sensor is related to the thicknesses of the upper cladding layer, the waveguide layer, the optical loss of the polymer material and the guided wave modes. The results show that the slope value about reflectivity and temperature, which stands for the sensitivity of the polymer thin film temperature sensor, is associated with the waveguide film thickness and the guided wave modes, and the slope value is the highest in the zero reflectance of a certain transverse electric （TE） mode. To improve the sensitivity of the temperature sensor, the sensor＇s working incident light exterior angle α should be chosen under a certain TE mode with the reflectivity to be zero. This temperature sensor is characterized by high sensitivity and simple structure and it is easily fabricated.

Temperature Dependence of Ultrasonic Longitudinal Guided Wave Propagation in Long Range Steel Strands

Ultrasonic guided wave inspection is an effective non-destructive testing method which can be used for stress level evaluation in steel strands.Unfortunately the propagation velocity of ultrasonic guided waves changes due to temperature shift making the prestress measurement of steel strands inaccurate and even sometimes impossible.In the course of solving the problem,this paper reports on quantitative research on the temperature dependence of ultrasonic longitudinal guided wave propagation in long range steel strands.In order to achieve the generation and reception of a chosen longitudinal mode in a steel strand with a helical shaped surface,a new type of magnetostrictive transducer was developed,characterized by a group of thin clips and three identical permanent magnets.Excitation and reception of ultrasonic guided waves in a steel strand were performed experimentally.Experimental results shows that in the temperature range from-4 ℃ to 34 ℃,the propagation velocity of the L（0,1） mode at 160 kHz linearly decreased with increasing temperature and its temperature dependent coefficient was 0.90（m·s-1 ·（℃）-1） which is very close to the theoretical prediction.The effect of dimension deviation between the helical and center wires and the effect of the thermal expansion of the steel strand on ultrasonic longitudinal guided wave propagation were also analyzed.It was found that these effects could be ignored compared with the change in the material mechanical properties of the steel strands due to temperature shift.It was also observed that the longitudinal guided wave mode was somewhat more sensitive to temperature changes compared with conventional ultrasonic waves theoretically.Therefore,it is considered that the temperature effect on ultrasonic longitudinal guided wave propagation in order to improve the accuracy of stress measurement in prestressed steel strands.Quantitative research on the temperature dependence of ultrasonic guided wave propagation in steel strands provides an important basis for the compensation of temperature effects in stress measurement in steel strands by using ultrasonic guided wave inspection.

High Precision Ultrasonic Guided Wave Technique for Inspection of Power Transmission Line

Due to the merits of high inspection speed and long detecting distance, Ultrasonic Guided Wave（UGW） method has been commonly applied to the on-line maintenance of power transmission line. However, the guided wave propagation in this structure is very complicated, leading to the unfavorable defect localization accuracy. Aiming at this situation, a high precision UGW technique for inspection of local surface defect in power transmission line is proposed. The technique is realized by adopting a novel segmental piezoelectric ring transducer and transducer mounting scheme, combining with the comprehensive characterization of wave propagation and circumferential defect positioning with multiple piezoelectric elements. Firstly, the propagation path of guided waves in the multi-wires of transmission line under the proposed technique condition is investigated experimentally. Next, the wave velocities are calculated by dispersion curves and experiment test respectively, and from comparing of the two results, the guided wave mode propagated in transmission line is confirmed to be F（1,1） mode. Finally, the axial and circumferential positioning of local defective wires in transmission line are both achieved, by using multiple piezoelectric elements to surround the stands and send elastic waves into every single wire. The proposed research can play a role of guiding the development of highly effective UGW method and detecting system for multi-wire transmission line.

Numerical Perspective of Second-Harmonic Generation of Circumferential Guided Wave Propagation in a Circular Tube

The effect of second-harmonic generation （SHG） by primary （fundamental） circumferential guided wave （CGW） propagation is investigated from a numerical standpoint. To enable that the second harmonic of the primary CGW mode can accumulate along the circumferential direction, an appropriate mode pair of primary and double frequency CGWs is chosen. Finite element simulations and evaluations of nonlinear CGW propagation are analyzed for the selected CGW mode pair. The numerical simulations performed directly demonstrate that the response of SHG is completely generated by the desired primary CGW mode that satisfies the condition of phase velocity matching at a specific driving frequency, and that the second harmonic of the primary CGW mode does have a cumulative effect with circumferential angles. The numerical perspective obtained yields an insight into the complicated physical process of SHG of primary CGW propagation unavailable previously.

Guided Wave Based Damage Detection Method for Aircraft Composite Structures under Varying Temperatures

Guided waves based damage detection methods using base signals offer the advantages of simplicity of signal generation and reception,sensitivity to damage,and large area coverage;however,applications of the technology are limited by the sensitivity to environmental temperature variations.In this paper,a Spearman Damage Index-based damage diagnosis method for structural health condition monitoring under varying temperatures is presented.First,a PZT sensor-based Guided wave propagation model is proposed and employed to analyze the temperature effect.The result of the analysis shows the wave speed of the Guided wave signal has higher temperature sensitivity than the signal fluctuation features.Then,a Spearman rank correlation coefficient-based damage index is presented to identify damage of the structure under varying temperatures.Finally,a damage detection test on a composite plate is conducted to verify the effectiveness of the Spearman Damage Index-based damage diagnosis method.Experimental results show that the proposed damage diagnosis method is capable of detecting the existence of the damage and identify its location under varying temperatures.

GUIDED CIRCUMFERENTIAL WAVES IN DOUBLE-WALLED CARBON NANOTUBES

A model of guided circumferential waves propagating in double-walled carbon nanotubes is built by the theory of wave propagation in continuum mechanics, while the van der Waals force between the inner and outer nanotube has been taken into account in the model. The dispersion curves of the guided circumferential wave propagation are studied, and some dispersion characteristics are illustrated by comparing with those of single-walled carbon nanotubes. It is found that in double-walled carbon nanotubes, the guided circumferential waves will propagate in more dispersive ways. More interactions between neighboring wave modes may take place. In particular, it has been found that a couple of wave modes may disappear at a certain frequency and that, while a couple of wave modes disappear, another new couple of wave modes are excited at the same wave number.

Experimental Observation of Cumulative Second-Harmonic Generation of Circumferential Guided Wave Propagation in a Circular Tube

The experimental observation of cumulative second-harmonic generation of the primary circumferential guided wave propagation is reported. A pair of wedge transducers is used to generate the primary circumferential guided wave desired and to detect its fundamental-frequency and second-harmonic amplitudes on the outside surface of the circular tube. The amplitudes of the fundamental waves and the second harmonics of the circumferential guided wave propagation are measured for different separations between the two wedge transducers. At the driving frequency where the primary and the double-frequency circumferential guided waves have the same linear phase velocities, the clear second-harmonic signals can be observed. The quantitative relationships between the second-harmonic amplitudes and circumferential angle are analyzed. It is experimentally verified that the second harmonics of primary circumferential guided waves do have a cumulative growth effect with the circumferential angle.

Borehole guided waves in a non-Newtonian(Maxwell) fluid-saturated porous medium

The property of acoustic guided waves generated in a fluid-filled borehole surrounded by a non-Newtonian （Maxwell） fluid-saturated porous formation with a permeable wall is investigated. The influence of non-Newtonian effects on acoustic guided waves such as Stoneley waves, pseudo-Rayleigh waves, flexural waves, and screw waves propagations in a fluid-filled borehole is demonstrated based on the generalized Biot-Tsiklauri model by calculating their velocity dispersion and attenuation coefficients. The corresponding acoustic waveforms illustrate their properties in time domain. The results are also compared with those based on generalized Biot＇s theory. The results show that the influence of non-Newtonian effect on acoustic guided wave, especially on the attenuation coefficient of guided wave propagation in borehole is noticeable.

Defects detection in typical positions of bend pipes using low-frequency ultrasonic guided wave

In order to analyze the possibility of detecting defects in bend pipe using low-frequency ultrasonic guided wave, the propagation of T(0,1) mode and L(0,2) mode through straight-curved-straight pipe sections was studied. FE(finite element) models of bend pipe without defects and those with defects were introduced to analyze energy distribution, mode transition and defect detection of ultrasonic guided wave. FE simulation results were validated by experiments of four different bend pipes with circumferential defects in different positions. It is shown that most energy of T(0,1) mode or L(0,2) mode focuses on extrados of bend but little passes through intrados of bend, and T(0,1) mode or L(0,2) mode is converted to other possible non-axisymmetric modes when propagating through the bend and the defect after bend respectively. Furthermore, L(0,2) mode is more sensitive to circumferential notch than T(0,1) mode. The results of this work are beneficial for practical testing of pipes.

Single SH guided wave mode generation method for PPM EMATs

Using periodic permanent magnet(PPM)electromagnetic acoustic transducers(EMATs),different shear horizontal(SH)guided wave modes can form simultaneously in some situations,which can interfere with the inspection.The main cause of this phenomenon(typically named multiple modes)is related to the frequency bandwidth of excitation signals and the transducer spatial bandwidth.Simply narrowing the frequency bandwidth cannot effectively limit the number of different SH modes.Previous researches showed that unnecessary SH wave modes can be eliminated by using dual EMATs.However,in practical applications,it is more convenient to change the excitation frequency than to use dual EMATs.In this paper,the stress boundary conditions of the PPM-EMAT are analyzed,the analytical expression of SH guided wave is established,and the magnitude of SH guided wave mode under continuous tone and tone-burst input is obtained.A method to generate a single SH mode by re-selecting an operating point is proposed.Furthermore,the influence of the frequency bandwidth of the tone-burst signal is analyzed.Finally,a single SH mode excitation is achieved with tone-burst input.

An analytical approach to reconstruction of axisymmetric defects in pipelines using T(0,1)guided waves

Torsional guided waves have been widely utilized to inspect the surface corrosion in pipelines due to their simple displacement behaviors and the ability of longrange transmission.Especially,the torsional mode T(0,1),which is the first order of torsional guided waves,plays the irreplaceable position and role,mainly because of its non-dispersion characteristic property.However,one of the most pressing challenges faced in modern quality inspection is to detect the surface defects in pipelines with a high level of accuracy.Taking into account this situation,a quantitative reconstruction method using the torsional guided wave T(0,1)is proposed in this paper.The methodology for defect reconstruction consists of three steps.First,the reflection coefficients of the guided wave T(0,1)scattered by different sizes of axisymmetric defects are calculated using the developed hybrid finite element method(HFEM).Then,applying the boundary integral equation(BIE)and Born approximation,the Fourier transform of the surface defect profile can be analytically derived as the correlative product of reflection coefficients of the torsional guided wave T(0,1)and the fundamental solution of the intact pipeline in the frequency domain.Finally,reconstruction of defects is precisely performed by the inverse Fourier transform of the product in the frequency domain.Numerical experiments show that the proposed approach is suitable for the detection of surface defects with arbitrary shapes.Meanwhile,the effects of the depth and width of surface defects on the accuracy of defect reconstruction are investigated.It is noted that the reconstructive error is less than 10%,providing that the defect depth is no more than one half of the pipe thickness.

Efficient numerical analysis of guided wave structures by compact FDFD with PVL method

An efficient numerical simulation technique is introduced to extract the propagation characteristics of a millimeter guided wave structure. The method is based on the application of the Krylov subspace model order reduction technique (Padé via Lanczos) to the compact finite difference frequency domain (FDFD) method. This new technique speeds up the solution by decreasing the originally larger system matrix into one lower order system matrix. Numerical experiments from several millimeter guided wave structures demonstrate the efficiency and accuracy of this algorithm.

Multi-Mode Guided Waves Based Reference-Free Damage Diagnostic Imaging in Plates

Probability-based diagnostic imaging(PDI)is one of the most well-known damage identification methods using guided waves.It is usually applied to diagnose damage in plates.The previous studies were dependent on the certain damage index(DI)which is always calculated from the guided wave signals.In conventional methods,DI is simply defined by comparing the real-time data with the baseline data as reference.However,the baseline signal is easily affected by varying environmental conditions of structures.In this paper,a reference-free diagnostic imaging method is developed to avoid the influence of environmental factors,such as temperature and load conditions.The DI is defined based on the mode conversion of multi-mode guided waves with realtime signals without baseline signals.To improve the accuracy of diagnosis,two terms are included in the reference-free DI.One is called energy DI,which is defined based on the feature of signal energy.The other is called correlation DI and is defined based on the correlation coefficient.Then the PDI algorithm can be carried out instantaneously according to the reference-free DI.The real-time signals which are used to calculate DI are collected by the piezoelectric lead zirconate titanate(PZT)transducers placed on both sides of a plate.The numerical simulations by the finite element(FE)method on aluminum plates with PZT arrays are performed to validate the effectiveness of the reference-free damage diagnostic imaging.The approach is validated by two different arrays:a circle network and a square network.The results of diagnostic imaging are demonstrated and discussed in this paper.Furthermore,the advantage of reference-free DI is investigated by comparing the accuracy of defined reference-free DI and energy DI.

Echo recognition and correction for guided wave radar level based on adaptive LMS

The radar echo signal of non-stationary and singular points usually contains false echoes,which affects the recognition and measurement of liquid level echo signal.In order to eliminate false echo interference and improve the recognition and measurement accuracy of the liquid level gauge,a method of echo recognition and correction based on adaptive least mean square(LMS)is proposed.The short-time amplitude function and short-time zero crossing rate function are combined to recognize the echo signal.The weight vector iteration and updating weight coefficients are obtained by LMS method.The echo signal is recognized and the false echo interference is suppressed.The experimental results show that the level echo signal can be accurately recognized by this method,and level measurement accuracy can reach0.47%F.S.Compared with other denoising methods,adaptive LMS can keep the signal singularity characteristics while suppressing the noise.Moreover,it has better robustness.