Fatigue crack propagation of 7050 aluminum alloy FSW joints after surface peening

The surface composite modification of the 7050 aluminum alloy friction stir-welded joints was performed by shot peening(SP)/multiple rotation rolling(MRR)and MRR/SP,and the fatigue performance of the nugget zone(NZ)was investigated.The results demonstrated that the fatigue life of SP/MRR samples is longer than that of MRR/SP.On the plane 150μm below the surface.The grains with high angle grain boundary account for 71.5%and 34.3%for MRR/SP and SP/MRR samples,respectively.The crack propagation path of the MRR/SP is transgranular and intergranular,and it is intergranular for the MRR/SP.Multitudinous fatigue striations and some voids appeared at the fracture during the stable crack propagation stage.However,fatigue striations for SP/MRR are with smaller spacing,fewer holes,and smaller size under SP/MRR compared with fatigue fracture of MRR/SP.The differences in fatigue properties and fracture characteristics of the NZ are related to the microstructure after the two combined surface modifications.

Effect of particle size of single-crystalline hierarchical ZSM-5 on its surface mass transfer in n-heptane catalytic cracking

Single-crystalline hierarchical ZSM-5 zeolites with different particle sizes(namely 100,140,and 200 nm)were successfully prepared by adjusting the amount of tetrapropylammonium hydroxide(TPAOH),and investigated in n-heptane catalytic cracking reaction.Diffusional measurements by zero-length column(ZLC)method showed that the apparent diffusivities of n-heptane decreased with the reduction of particle size,indicating the existence of surface barriers.Moreover,with the decrease of particle size,the additional diffusion path length increased,which meant the influence of surface barriers became more apparent.Despite the change of surface barriers,the intracrystalline diffusion still dominated the overall diffusion.Catalytic performance showed that the zeolite with smaller particle size had better stability.

Study on magnetic memory signals of medium carbon steel specimens with surface crack precut during loading process

Static tensile test and tensile-tensile fatigue test of medium carbon steel sheet specimens with surface crack precut were performed on MTS810 hydraulic testing machine to clear the meaning of the point of Hp(y) value zero. Magnetic memory signals were measured during the test process. The results show that only one point of Hp(y) zero value exists in all measured magnetic signal curves during the loading process, which should be a sign of intersection of positive-negative magnetic poles after magnetic ordered state appears and does not indicate the position of surface crack precut. The analysis shows that the surface crack precut can not interrupt the magnetic ordered state occurred during the test completely, hence its Hp(y) value is not zero. However, the crack extending to a penetrated defect at the instant of specimen′s fracture leads to the discontinuance of magnetic ordered state.

Structural Surface Crack Monitoring Method Based on Electrical Potential Technique and Modern Surface Technology

Crack monitoring plays a great role in modern structural health monitoring, however, most of the conventional crack inspections have disadvantages in terms of the accuracy, expense, reliability, durability and level of instrumentation required. Thus, development of a simple and reliable crack inspection technique that allows continuous monitoring has been desired. In this paper, electrical potential technique and modern surface technology are employed together to develop a new structural surface crack monitoring method. A special crack monitoring coating sensor based on electrical potential technique was deposited on the hot spot of the structure by modern surface technology. The sensor consists of three layers： the isolated layer, the sensing layer and the protective layer. The isolated layer is prepared by anodic oxidation technology, the sensing layer is made of ion plated copper, and the protective layer is made of silicone. The thickness of each layer is at micrometer magnitude. The electrical conductivity of the sensor is very stable, and the fatigue performance of the specimen with or without coating sensor is nearly unchanged. The crack monitoring experiment result shows that there are two sudden rises of the coating sensor electrical potential values, corresponding to different stages of the crack initiation and propagation. Since the width of the surface coating sensor is only 0.5 mm, this crack monitoring sensor can detect the propagation of cracks less than 0.5 mm long. The method proposed takes the simplicity of electrical potential technique and can monitor surface crack of nearly all kinds of structures precisely. The results of this paper may form the basis of a new crack monitoring system.

Selection of Judging Indicators for Surface Morphology of Soil Crack under Different Development Degrees in Yuanmou Arid-Hot Valley Region

Quantification of complicated surface morphology of soil crack is a prerequisite and key to soil crack study. This paper takes soil crack quads in Yuanmou arid-hot valley region as examples, selecting several morphological indicators, and analyzes the soil crack＇s morphological features under various development degrees. By statistic analysis, three quantitative indicators for surface morphology are selected, namely soil crack area density, area weighted mean fractal dimension and connectivity index R, which can not only express the development intensity of soil cracks, but also effectively describe its morphological complexity and connectivity. The research results set a good base for the establishment of soil crack assessment system in Yuanmou arid-hot valley region.

Coupling control on pillar stress concentration and surface cracks in shallow multi-seam mining

In order to ensure safe mining and reduce surface damage in shallow multi-seam mining,the failure characteristics of interburden strata with different coal pillars offset distances between pillars in the upper and lower seams,the distribution characteristics of stress concentration in coal pillars,and the development characteristics of stratum cracks and subsidence were investigated by physical and UDEC2D simulation.Meanwhile,the effect of different coal pillar offset distances on stress concentration of coal pillar and development of stratum cracks were studied.Based on those results,a formula for safe mining and reducing surface damage was established,which provided a theoretical basis for safe and environmentally friendly mining in shallow multi-seam.According to the results,the optimal coal pillar offset distance(the side to side horizontal distance of the upper and lower coal pillars)between the upper and lower coal seams was developed to reduce the stress concentration of coal pillars and surface damage.The results of this study have been applied in Ningtiaota coal mine and have achieved good results in safe and environmentally friendly mining.

Fractal characteristics of surface crack evolution in the process of gas-containing coal extrusion

In this paper, simulated experiment device of coal and gas outburst was employed to perform the experiment on gas-containing coal extrusion. In the experiment, coal surface cracks were observed with a high-speed camera and then the images were processed by sketch. Based on the above description, the paper studied the fractal dimension values from different positions of coal surface as well as their changing laws with time. The results show that there is a growing parabola trend of crack dimension value in the process of coal extrusion. Accordingly, we drew the conclusion that extruded coal crack evolution is a process of fractal dimension value increase. On the basis of fractal dimension values taken from different parts of coal masses, a fractal dimension of the contour map was drawn. Thus, it is clear that the contour map involves different crack fractal dimension values from different positions. To be specific, where there are complicated force and violent movement in coal mass, there are higher fractal dimension values, i.e., the further the middle of observation surface is from the exit of coal mass, and the lower the fractal dimension value is. In line with fractal geometry and energy theory of coal and gas outburst, this study presents the relation between fractal dimension and energy in the process of extruding. In conclusion, the evolution of crack fractal dimension value can signify that of energy, which has laid a solid foundation for the quantification research on the mechanism of gas-containing coal extrusion.

Effects of surface roughness on bending properties of rolled AZ31 alloy

This study investigated the effects of mechanical-polishing-induced surface roughness and the direction of polishing lines on the bending properties of a rolled AZ31 alloy.To this end,three-point bending tests were performed on one sample without polishing lines(SS sample)and two samples with polishing lines—one in which the polishing lines were parallel to the rolling direction(RS-RD sample)and the other in which they were parallel to the transverse direction(RS-TD sample).In all three samples,macrocracks were formed in the width direction on the outer surface,where tensile stress was predominantly generated in the longitudinal direction.However,the macrocracks formed in the SS sample were curved because of the merging of uniformly formed fine microcracks,whereas those formed in the RS-TD sample were linear owing to the formation of relatively coarse microcracks along the polishing lines.The bendability of the samples was in the order of SS>RS-RD>RS-TD,and their limiting bending depths were 4.8,4.6,and 4.4 mm,respectively.In the presence of mechanical-polishing-induced surface roughness,polishing lines perpendicular to the direction of the major stress(i.e.,tensile stress along the longitudinal direction)resulted in a greater degree of stress concentration on the outer surface of the bending specimen.This higher stress concentration promoted the formation of undesirable{10–11}contraction and{10–11}–{10–12}double twins—which typically act as crack initiation sites—and thereby facilitated crack generation and propagation.Consequently,the surface roughness caused premature fracture during bending deformation,which,in turn,caused deterioration of the bendability of the rolled Mg alloy.

Monte-Carlo Simulation of Surface Crack Growth Rate for Offshore Structural Steel E36-Z35

The Monte- Carlo method is used to simulate the surface fatigue crack growth rate for offshore structural steel E36-Z35, and to determine the distributions and relevance of the parameters in the Paris equation. By this method, the time and cost of fatigue crack propagation testing can be reduced. The application of the method is demonstrated by use of four sets of fatigue crack propagation data for offshore structural steel E36-Z35. A comparison of the test data with the theoretical prediction for surface crack growth rate shows the application of the simulation method to the fatigue crack propagation tests is successful.

Elastic-plastic analysis of antiplane crack near crack surface region

The elastic-plastic stress distribution and the elastic-plastic boundary con- figuration near a crack surface region are significant but hard to obtain by means of the conventional analysis. A crack line analysis method is developed in this paper by consid- ering the crack surface as an extension of the crack line. The stresses in the plastic zone, the length, and the unit normal vector of the elastic-plastic boundary near a crack surface region are obtained for an antiplane crack in an elastic-perfectly plastic solid. The usual small scale yielding assumptions are not needed in the analysis.

Asymptotic and numerical study of a surface breaking crack subject to a transient thermal loading

An asymptotic algorithm is applied to the problem of a finite, thermo-elastic solid containing a surface breaking crack, when the exterior surface is subjected to oscillatory thermal loading. This algorithm involves the study of a model problem. An analytical and numerical study of this model problem of a thermo-elastic half space containing a surface breaking crack and subjected to oscillatory thermal loading is presented. The crack surface is traction free. In particular, the amplitude of the stress intensity factor at the crack vertex is found as a function of the crack depth and the frequency of thermal oscillation.

Quantitative assessment of the surface crack density in thermal barrier coatings

In this paper, a modified shear-lag model is developed to calculate the surface crack density in thermal barrier coatings（TBCs）. The mechanical properties of TBCs are also measured to quantitatively assess their surface crack density. Acoustic emission（AE） and digital image correlation methods are applied to monitor the surface cracking in TBCs under tensile loading. The results show that the calculated surface crack density from the modified model is in agreement with that obtained from experiments. The surface cracking process of TBCs can be discriminated by their AE characteristics and strain evolution. Based on the correlation of energy released from cracking and its corresponding AE signals, a linear relationship is built up between the surface crack density and AE parameters, with the slope being dependent on the mechanical properties of TBCs.

Formation and control of the surface defect in hypo-peritectic steel during continuous casting:A review

Hypo-peritectic steels are widely used in various industrial fields because of their high strength,high toughness,high processability,high weldability,and low material cost.However,surface defects are liable to occur during continuous casting,which includes depression,longitudinal cracks,deep oscillation marks,and severe level fluctuation with slag entrapment.The high-efficiency production of hypo-peritectic steels by continuous casting is still a great challenge due to the limited understanding of the mechanism of peritectic solidification.This work reviews the definition and classification of hypo-peritectic steels and introduces the formation tendency of common surface defects related to peritectic solidification.New achievements in the mechanism of peritectic reaction and transformation have been listed.Finally,countermeasures to avoiding surface defects of hypo-peritectic steels duiring continuous casting are summarized.Enlightening certain points in the continuous casting of hypo-peritectic steels and the development of new techniques to overcome the present problems will be a great aid to researchers.

Free torsional vibration of cracked nanobeams incorporating surface energy effects

This paper investigates surface energy effects, including the surface shear modulus, the surface stress, and the surface density, on the free torsional vibration of nanobeams with a circumferential crack and various boundary conditions. To formulate the problem, the surface elasticity theory is used. The cracked nanobeam is modeled by dividing it into two parts connected by a torsional linear spring in which its stiffness is related to the crack severity. Governing equations and corresponding boundary conditions are derived with the aid of Hamilton＇s principle. Then, natural frequencies are obtained analytically, and the influence of the crack severity and position, the surface energy, the boundary conditions, the mode number, and the dimensions of nanobeam on the free torsional vibration of nanobeams is studied in detail. Results of the present study reveal that the surface energy has completely different effects on the free torsionl vibration of cracked nanobeams compared with its effects on the free transverse vibration of cracked nanobeams.

Effect of RE on Cracking Resistance and Microstructure of Coatings Formed by Plasma Jet Surface Metallurgy

Metallurgical coatings of iron-based alloy with RE oxide were prepared on low-carbon steel using a home-made DC-plasma jet surface metallurgy equipment. Scanning electron microscope (SEM), energy dispersive X-ray (EDX) microanalysis and X-ray diffraction analysis (XRD) were employed to observe the microstructure and analyze the chemical compositions of coatings. And the cracking susceptibility of coatings was studied in terms of RE addition. Experimental results show that addition of RE oxide (La_2O_3 and CeO_2) can refine and purify the microstructure, and can reduce the cracking susceptibility of coatings.

SEMI-ELLIPTIC SURFACE CRACK IN AN ELASTIC SOLID WITH FINITE SIZE UNDER IMPACT LOADING

In this paper a semi-elliptic surface crack problem in an elastic solid of finite size under impact loading is investigated. An analysis is performed by means of fracture dynamics and the finite element method, and a three-dimensional finite element program is developed to compute the dynamic stress intensity factor. The results reveal that the effects of the solid＇s boundary surface, crack surface, material inertia and stress wave interactions play significant roles in dynamic fracture.

Longitudinal surface cracks on continuous casting slabs of P and Cu containing container steel

The fact that the amount of the mold flux components differs at differentlocations on the cracking surface indicates that the longitudinal surface cracks are initiallyformed in the mold and are enlarged in the secondary cooling zone. Based on the hot ductilitymeasurement of two typical container used steels, it is known that the steels are in severeembrittlement state in the temperature range of 825-775 deg C. By means of increasing Cr/Ni platingthickness on the upper part of the mold, reducing mold heat flux, adopting new secondary coolingpattern, etc., the occurrence of the surface longitudinal cracks on the steel CC (continuouscasting) slabs has been significantly reduced.

METHOD FOR CALCULATION AND SIMULATION ON PROPAGATION OF SURFACE CRACK ON SPHERICAL VESSELS MADE OF STEELS

To avoid leaking or bursing by crack on surface of preddure vessels made of streels,a method for analyzing the principle of propagation of a surface crack is established,and used on a spherical vessel with program calculation and simulation,the program is written in QBASIC and the reaults are provided and discussed.

Alloy 718 Subsea Bolt in Relation to Surface Cracking: A Microstructural Perspective

The brittle fracture mode close to the surface of Inconel 718 subsea bolts is closely related to their nanostructure. When the bolts are used subsea under cathodic protection, hydrogen evolves. Intergranular precipitates and points of intersection of slip lines always held responsible for hydrogen enhanced decohesion. However, thus far, little attention has been paid to the bolts manufacturing method and to the characterization of the role of subsurface oversized nanoprecipitates on transgranular surface cracking. As-received subsea bolts were analyzed using multi-scale observation techniques such as focused ion beam milling, scanning electron microscopy, transmission electron microscopy, and in-air strain rate tensile tests. The results further demonstrated that under identical API aging, there was a difference in the morphological precipitation and strength of 718 as a bolt and rectangular billet. For the 718 rectangular billets, discrete intergranular stable δ/MC carbides precipitate and only γ' of 10 - 20 nm was observed for the bulk and subsurface. Whereas, for the CRA subsea bolt, γ' was approximately 30 nm, γ" was 30 - 50 nm for the bulk (370 HV);γ' was approximately 50 nm and γ" was 50 - 100 nm at subsurface (400 HV). As-received subsea bolts were investigated at subsurface (10 μm from the surface) at the thread and shank region, which revealed transgranular sheared oversized ~50 nm γ' (with dislocation networks) and metastable γ" > 100 nm particles, respectively. Thus, an effort was made to develop the hydrogen-assisted surface cracking theory for bolts.

Longitudinal surface cracks of thin slabs

把中等的碳的实践基于生产在为纵的裂缝的形成的 CSP 植物，原因和影响因素的薄平板被调查，并且工业措施被采取消除 cracks.The 结果的一些证明减少纵的裂缝的有效答案正在改进模子粉末的表演，稳定模子热流动，并且维持一合适在倒温度并且第二等的冷却的 casting.Proper 期间模子逐渐变细也演