Effect of Cerium on Microstructures of Hard Alloys

Microstructures and crack extending characteristic of the YG8R,YT5R and YT14R hard alloys adding a trace cerium were studied by AEM and HVEM with a tensile holder.In the hard alloys adding cerium,the compounds of Ce_2O_3 or Ce_2O_2S could be formed,extending of stacking faults and transforma- tion from fcc Co to hcp Co were suppressed,volume fraction of fcc Co in the alloys was increased,and strength of Co and(TiW)C phases and grain boundaries were raised.Plastic deformation in Co phase near edges of the tensile cracks was more strong,and the tensile cracks could pass through some smaller WC grains.

Ageing Effect on Hardness and Microstructure of Al-Zn-Mg Alloys

Experimental results of the investigation on the hardness of two Al-Zn-Mg alloys [Al-10.0 Zn-4.0 Mg and Al-8.5 Zn-3.0 Mg (wt pct)] aged in the temperature range 60～310℃ for different intervals of time from 1/4 h to 168 h are presented. Both the alloys were found to show identical behaviour of hardness with ageing time. Alloy with higher Zn and Mg content had higher hardness than the alloy with lower solute content. There were three ranges of temperature in which different types of precipitates formed and affected the hardness. Some of the grain boundaries were found to migrate and precipitate free zone has been observed.

Hard Magnetic Properties of Sm-Fe-C Based Alloys Prepared by Mechanical Alloying

The structure and magnetic properties of SmyFe100-1.5yC0.5y(y=8～20) alloys prepared by mechanical alloying (MA) from Sm, Fe and graphite have been investigated systematically. In order to improve hard magnetic properties of the alloys prepared by mechanical alloying, a new method consisting of re-milling and re-annealing was developed. After being re-milled and re-annealed, the Curie temperature TC of the Sm-Fe-C alloys changes. The TC of 2:17 phase increases, whereas the TC of 2:14:1 phase decreases. After being re-annealed at low temperatures, the grain sizes of hard phases are smaller than those in the alloys annealed at high temperatures. The effects of Co or Ti substitution for Fe are studied.

Sintering behavior, microstructure and properties of TiC-FeCr hard alloy

TiC based cermets were produced with FeCr, as a binder, by conventional P/M （powder metallurgy） to near 〉97% of the theoretical density. Sintering temperature significantly affects the mechanical properties of the composite. The sintering temperature of 〉1360℃ caused severe chemical reaction between TiC particles and the binder phase. In the TiC-FeCr cermets, the mechanical properties did not vary linearly with the carbide content. Optimum mechanical properties were found in the composite containing 57wt% TiC reinforcement, when sintered at 1360℃ for 1 h. Use of carbon as an additive enhanced the mechanical properties of the composites. Cermets containing carbon as an additive with 49wt% TiC exhibited attractive mechanical properties. The microstructure of the developed composite contained less or no debonding, representing good wettabifity of the binder with TiC particles. Homogeneous distribution of the TiC particles ensured the presence of isotropic mechanical properties and homogeneous distribution of stresses in the composite. Preliminary experiments for evaluation of the oxidation resistance of FeCr bonded TiC cermets indicate that they are more resistant than WC-Co hardmetals.

Experimental study on the influences of cutter geometry and material on scraper wear during shield TBM tunnelling in abrasive sandy ground

When shield TBM tunnelling in abrasive sandy ground,the rational design of cutter parameters is critical to reduce tool wear and improve tunnelling efficiency.However,the influence mechanism of cutter parameters on scraper wear remains unclear due to the lack of a reliable test method.Geometry and material optimisation are often based on subjective experience,which is unfavourable for improving scraper geological adaptability.In the present study,the newly developed WHU-SAT soil abrasion test was used to evaluate the variation in scraper wear with cutter geometry,material and hardness.The influence mechanism of cutter parameters on scraper wear has been revealed according to the scratch characteristics of the scraper surface.Cutter geometry and material parameters have been optimised to reduce scraper wear.The results indicate that the variation in scraper wear with cutter geometry is related to the cutting resistance,frictional resistance and stress distribution.An appropriate increase in the front angle(or back angle)reduces the cutting resistance(or frictional resistance),while an excessive increase in the front angle(or back angle)reduces the edge angle and causes stress concentration.The optimal front angle,back angle and edge angle for quartz sand samples areα=25°,β=10°andγ=55°,respectively.The wear resistance of the modelled scrapers made of different metal materials is related to the chemical elements and microstructure.The wear resistances of the modelled scrapers made of 45#,06Cr19Ni10,42CrMo4 and 40CrNiMoA are 0.569,0.661,0.691 and 0.728 times those made of WC-Co,respectively.When the alloy hardness is less than 47 HRC(or greater than 58 HRC),scraper wear decreases slowly with increasing alloy hardness as the scratch depth of the particle asperity on the metal surface stabilizes at a high(or low)level.However,when the alloy hardness is between 47 HRC and 58 HRC,scraper wear decreases rapidly with increasing alloy hardness as the scratch depth transitions from high to low levels.The sensitive hardness interval and recommended hardness interval for quartz sand are[47,58]and[58,62],respectively.The present study provides a reference for optimising scraper parameters and improving cutterhead adaptability in abrasive sandy ground tunnelling.

Effective femtosecond laser shock peening on a Mg-3Gd alloy at low pulse energy 430 μJ of 1 kHz

In this paper,microstructure evolution and hardness of Mg-3 Gd alloy treated by femtosecond(fs)laser shock peening(LSP)with direct and confined ablation m odes were investigated in detail.Under a relatively low pulse energy of 430μJ with a repetition of 1 kHz,the surface hardness of sample has been enhanced by 70%effectively.Comp a r e d with ns-LSP with pulse fluence of 71.7J/cm2,fs-LSP with pulse fluence of 34.2 J/cm2 is superior in the hardness increment,both of which are in the same order of magnitude.A distinct grain refinement of surface layer has been discovered and results in the increase of hardness.Nonuse of absorption and confining layers and the employment of the industry commercial fs laser with high repetition can inspire big potential L S P application in special metal material.©2019 Published by Elsevier B.V.on behalf of Chongqing University.

Fabrication of wear-resistant layers with lamellar eutectic structure by laser surface alloying using the in situ reaction between Cr and B_4C

To improve the wear resistance of Cr5 steel, wear-resistant layers with lamellar eutectic microstructure were fabricated by laser surface alloying（LSA）, which is dependent on the in situ reaction between Cr and B_4C. Our results indicated that the hypoeutectic structures of the LSA layers were divided into interdendritic eutectic structures and dendrites. The area fraction of the eutectic structures increased with increasing laser scanning speed, which improved the hardness and wear resistance of the LSA layers. The average hardness of the LSA layer prepared at a scanning speed of 8 mm/s was HV_（0.2） 883.9, which was 1.8 times greater than that of the traditional quenched layer（approximately HV 480）. After sliding for 659.4 m, the specimen prepared at a scanning speed of 8 mm/s exhibited a volume loss of 0.0323 mm^3, which was only 29.5% of the volume loss of the traditional quenched specimen.

Preparation of Al_(72)Ni_8Ti_8Zr_6Nb_3Y_3 amorphous powders and bulk materials

Amorphous Al_（72）Ni_8Ti_8Zr_6Nb_3Y_3 powders were successfully fabricated by mechanical alloying. The microstructure, glass-forming ability, and crystallization behavior of amorphous Al_（72）Ni_8Ti_8Zr_6Nb_3Y_3 powders were investigated by X-ray diffraction（XRD）, transmission electron microscopy（TEM）, and differential scanning calorimetry（DSC）. The isothermal crystallization kinetics was analyzed by the Johnson-Mehl-Avrami equation. In the results, the supercooled liquid region of the amorphous alloy is as high as 81 K, as determined by-non-isothermal DSC curves. The activation energy for crystallization is as high as 312.6 kJ ·mol1 obtained by Kissinger and Ozawa analyses. The values of Avrami exponent（n） imply that the crystallization is dominated by interface-controlled three-dimensional growth in the early stage and the end stage and by diffusion-controlled two- or three-dimensional growth in the middle stage. In addition, the amorphous Al_（72）Ni_8Ti_8Zr_6Nb_3Y_3 powders were sintered under 2 GPa at temperatures of 673 K and 723 K. The results show that the Vickers hardness of the compacted powders is as high as Hv 1215.

Development of Centrifugal Cast High Speed Steel Roll with High Wear Resistance for Pre-Finishing Stands of a Hot Rod-Wire Mill

The present study aims at developing high speed steel (HSS) as roll materialsto replace traditional roll materials such as the alloy cast iron and powder metallurgical (PM)hard alloy, because low-cost alloy cast iron rolls have poor wear resistance and the cost ofhigh-quality PM hard alloy rolls is too high to be accepted by some users. By means of a centrifugalcasting method, HSS rolls with excellent wear resistance have been developed. Its hardness is 65-67 HRC, and its variation is smaller than 2HRC; its impact toughness excels 15J/cm^2. Usingpre-finishing stands of a high-speed hot wire-rod rolling mill, the wear rate of HSS rolls per onethousand ton of steel is 0. 25mm. However, the manufacturing burden of HSS rolls is obviously lowerthan that of PM hard alloy rolls; it is only 30% of that of PM hard alloy rolls.

Microstructure and properties of Al_(0.3)CrFe_(1.5)MnNi_(0.5)Ti_x and Al_(0.3)CrFe_(1.5)MnNi_(0.5)Si_x high-entropy alloys

In this article, the microstructure, hardness, and corrosion resistance of the Al0.3CrFe1.5MnNi0.5Tixand Al0.3CrFe1.5MnNi0.5Six（x = 0, 0.2, 0.5, 1.0） high-entropy alloys were investigated via X-ray diffraction（XRD）scanning electron microscopy（SEM）, digital display Vickers hardness tester, and electrochemical technique These alloys are mainly composed of BCC solid-solution structure. When adding high content of Ti or Si elemen（x C 0.5）, some intermetallic compounds are found in the microstructure, which makes the alloys have a high hardness, high brittleness, and easy cracking. While the alloys with low content of Ti or Si（x = 0.2） have a hardness of HV 420–HV 430, and its hardness increases about 14 %compared with that of Al0.3CrFe1.5MnNi0.5. Electrochemical results in 3.5 % NaCl solution show that the alloying elements Ti and Si have a negative influence on the corrosion resistance of the Al0.3CrFe1.5MnNi0.5alloys.

Influence of Al-Si additions on mechanical properties and corrosion resistance of Mg-8Li dual-phase alloys

Sheet samples of Mg-8Li,Mg-8Li-3Al,Mg-8Li-3AlSi and Mg-8Li-5AlSi alloys were obtained by hot rolling.Optical microscope,microhardness tester,nanoindentor,X-ray diffractometer and electrochemical analyzer were adopted to investigate the microstructures,micro-mechanical properties and corrosion resistance.Roller was preheated to 150°C before rolling process,and rolling reduction designed was about20% per pass with a total rolling reduction of 84%.The rolled plates were annealed at 200°C for 120 min.The tensile tests were performed at room temperature.Experimental results showed that both the strength and corrosion resistance of theα＋βdual-phase of Mg-Li alloy were significantly improved with adding Al-Si elements.The strength enhancement was attributed to the solid solution of Al into theα-Mg matrix and into theβ-Li matrix as well as to the precipitation strengthening of Mg2 Si particles.Besides,the dendrite grains ofα-Mg transformed to equiaxed ones with addition of Al into alloy Mg-Li.

Effects of Chromium Addition on Preparation and Properties of Bulk Cementite

Bulk cementites with the Cr contents of 0,3.01,6.03,8.22,and 11.51mass% were prepared by mechanical alloying（MA）and spark plasma sintering（SPS）.The results indicated that when the Cr content was low（3.01mass%）,the phases were composed of cementite with a small amount ofα-Fe at a sintering temperature of 1 173 K,but the microstructure became single-phase alloyed cementite as the Cr content was further increased.It showed that microaddition of Cr was beneficial for promoting the formation of cementite.Furthermore,the mechanical performance of cementite can be greatly affected by the variation of Cr content.The hardness,elastic modulus and elastic recovery presented a remarkably increasing tendency with the addition of Cr,and the maximum micro-hardness and elastic modulus values reached 1 070.74 HV and 199.32 GPa,respectively,which were similar to the precipitation phase（cementite）obtained by melting and casting techniques.Moreover,when the Cr content was below 11.51mass%,the crystal structure of Fe3C-type cementite would not change with increasing the Cr content.A Cr atom replaced an Fe atom in the lattice of the cementite,and voids appeared when Cr was doped into the cementite at content of about11.51mass%,causing the relative density to decrease.