Bodycote researchers have successfully demonstrated that a T6 heat treatment can be integrated with Densal?, a proprietary, aluminum specific, hot isostatic pressing (HIP) process. In this combined operation, at least...Bodycote researchers have successfully demonstrated that a T6 heat treatment can be integrated with Densal?, a proprietary, aluminum specific, hot isostatic pressing (HIP) process. In this combined operation, at least a portion of the solution heat treatment is conducted at elevated pressure. During development, two issues, adiabatic cooling during depressurization and a possible variation in the kinetics of homogenization resulting from conducting the solution heat treat at elevated pressure were perceived as factors which could alter the heat treat response from that seen in conventional processing. This paper reviews the results of experiments performed to Al-Si-Mg (A356.0) castings subjected to both combined and conventional processing routes. Results indicate that the combined HIP and heat treat process is an efficient means of achieving a microstructure characteristic of a conventionally T6 processed material while eliminating porosity within the casting. Further, the fatigue life of an A356.0 casting processed using the combined cycle can be improved by more than an order of magnitude over the as-cast and T6 treated component.展开更多
To investigate the effects of pressure on the hot isostatic pressing(HIP) process of a stainless steel powder,density distribution and deformation of the powder at four different applied pressure levels were predicted...To investigate the effects of pressure on the hot isostatic pressing(HIP) process of a stainless steel powder,density distribution and deformation of the powder at four different applied pressure levels were predicted and compared by using finite element method(FEM).Constitutive relations of porous compacts during HIP process were derived based on the yield criterion of porous metal materials.Thermo-mechanical coupling calculations were carried out by the MSC.Marc.Densification mechanisms were studied through evolutions of relative density,equivalent plastic strain and equivalent viscoplastic strain rate for compacts.The simulation results were also compared with experimental data.The results show that the densification rate and final density of compacts increase dramatically with the increase in the applied pressure level when it is below 100 MPa during HIP process,and the creep for compacts evolves into steady stage with the improvement of density.展开更多
60NiTi alloy is considered to be a promising material for specialized bearing and gear applications due to its high hardness,strength,and low modulus.However,fabricating 60NiTi through conventional processing methods ...60NiTi alloy is considered to be a promising material for specialized bearing and gear applications due to its high hardness,strength,and low modulus.However,fabricating 60NiTi through conventional processing methods is challenging due to the brittleness and poor workability.In this study,60NiTi with high relative density was successfully fabricated directly from pre-alloyed powder through hot isostatic pressing.The effects of solution and aging treatments on microstructure and mechanical properties were systematically studied by advanced characterization techniques.The hot-isostatic-pressed 60NiTi showed low average hardness and elastic strain due to the formation of a soft Ni_(3)Ti phase and B2 NiTi matrix.Solution treatment above 1000℃dissolved the Ni_(3)Ti phase and promoted the formation of nanoscale Ni_(4)Ti_(3)precipitates,which significantly improved the hardness,strength,and elastic strain of 60NiTi.The formation of the Ni_(4)Ti_(3) phase can be mainly attributed to the driving forces induced by the chemical supersaturation and mechanical stress concentration.Finally,the phase transformation mechanisms during heat treatment and compression test were discussed.展开更多
Prior to the application of AM components for critical applications,it is necessary to have a better understanding of the effect of different post-fabrication treatments on the microstructure and mechanical properties...Prior to the application of AM components for critical applications,it is necessary to have a better understanding of the effect of different post-fabrication treatments on the microstructure and mechanical properties of such parts.In this study,efforts were made to achieve an in-depth understanding of the effect of post-fabrication Solution Heat Treatment(SHT)and Hot Isostatic Pressing(HIP)on the microstructure and mechanical properties of Hastelloy X parts built by electron beam powder bed fusion(PBF-EB)process.The effects of SHT and HIP on porosity,microstructure,texture and mechanical properties have been investigated and compared with that of as-built PBF-EB Hastelloy X.Post-fabrication HIP treatment led to a significant reduction in the porosity content,whereas no notable difference in porosity was observed between SHT and as-built parts.There was no evidence of any recrystallization occurring following the post-fabrication treatments as elongated columnar grain structures observed within as-built part were found to be maintained even after SHT and HIP process alongside the strong<100>crystallographic texture.Emphasis was laid upon understanding the influence of SHT and HIP on mechanical properties through stress-strain curves and work-hardening behaviour.展开更多
讨论了直接热等静压至近净形(HIP-NNS:Hot lsostatic Pressing to Near-Not-Shape)工艺在铍光镜制造中的应用。HIP-NNS工艺具有快速一步成形、机加工量小、成本低等优点,尤其适用于昂贵、质脆、剧毒铍这一特殊材料的固结。与传统真空热...讨论了直接热等静压至近净形(HIP-NNS:Hot lsostatic Pressing to Near-Not-Shape)工艺在铍光镜制造中的应用。HIP-NNS工艺具有快速一步成形、机加工量小、成本低等优点,尤其适用于昂贵、质脆、剧毒铍这一特殊材料的固结。与传统真空热压法相比,由该工艺制得的单块轻型网状铍光镜消除了热膨胀系数的各向异性和不均匀性,从而进一步促进铍光镜的广泛应用。展开更多
Hot isostatic pressing （HIP） with a pressure of 180 MPa at a temperature of 1170 ℃ was introduced to an investment cast Ni-based superalloy （Mgl） turbocharger blade to explore the healing process of casting pores...Hot isostatic pressing （HIP） with a pressure of 180 MPa at a temperature of 1170 ℃ was introduced to an investment cast Ni-based superalloy （Mgl） turbocharger blade to explore the healing process of casting pores generated during investment casting. Optical micrograph and scanning electron naicroscopy （SEM） observations indicate that eutectic pores are the main cast defects in the as-cast blade before HIP. These pores normally locate at the solidification front of γ/γ＇ eutectic with a size of a few micrometers to a few tens of micrometers. After HIP for 4 h, most of the pores were closed. Based on phase characteristics, these pores were healed by the formation of γ matrix with finer and irregular-shaped γ＇ precipitates. Healing interface can be easily distinguished by SEM. Line scan by using energy dispersive X-ray spectroscopy （EDS） reveals a much higher Ti and Al concentration in the healing interface. It is proposed that solute diffusion toward the casting pores during HIP results in the formation of γ, and the much higher concentration of γ＇-forming elements Al and Ti near the healing interface contributes to the precipitation of γ＇ in the healed region in the succeeding cooling process after HIP.展开更多
文摘Bodycote researchers have successfully demonstrated that a T6 heat treatment can be integrated with Densal?, a proprietary, aluminum specific, hot isostatic pressing (HIP) process. In this combined operation, at least a portion of the solution heat treatment is conducted at elevated pressure. During development, two issues, adiabatic cooling during depressurization and a possible variation in the kinetics of homogenization resulting from conducting the solution heat treat at elevated pressure were perceived as factors which could alter the heat treat response from that seen in conventional processing. This paper reviews the results of experiments performed to Al-Si-Mg (A356.0) castings subjected to both combined and conventional processing routes. Results indicate that the combined HIP and heat treat process is an efficient means of achieving a microstructure characteristic of a conventionally T6 processed material while eliminating porosity within the casting. Further, the fatigue life of an A356.0 casting processed using the combined cycle can be improved by more than an order of magnitude over the as-cast and T6 treated component.
基金Project(2007AA03Z115) supported by the National High Technology Research and Development Program of ChinaProject(2009ZX04005-041-03) supported by the National Science and Technology Major Program of ChinaProject(2010MS046) supported by the Independent Fund of Huazhong University of Science and Technology,China
文摘To investigate the effects of pressure on the hot isostatic pressing(HIP) process of a stainless steel powder,density distribution and deformation of the powder at four different applied pressure levels were predicted and compared by using finite element method(FEM).Constitutive relations of porous compacts during HIP process were derived based on the yield criterion of porous metal materials.Thermo-mechanical coupling calculations were carried out by the MSC.Marc.Densification mechanisms were studied through evolutions of relative density,equivalent plastic strain and equivalent viscoplastic strain rate for compacts.The simulation results were also compared with experimental data.The results show that the densification rate and final density of compacts increase dramatically with the increase in the applied pressure level when it is below 100 MPa during HIP process,and the creep for compacts evolves into steady stage with the improvement of density.
文摘60NiTi alloy is considered to be a promising material for specialized bearing and gear applications due to its high hardness,strength,and low modulus.However,fabricating 60NiTi through conventional processing methods is challenging due to the brittleness and poor workability.In this study,60NiTi with high relative density was successfully fabricated directly from pre-alloyed powder through hot isostatic pressing.The effects of solution and aging treatments on microstructure and mechanical properties were systematically studied by advanced characterization techniques.The hot-isostatic-pressed 60NiTi showed low average hardness and elastic strain due to the formation of a soft Ni_(3)Ti phase and B2 NiTi matrix.Solution treatment above 1000℃dissolved the Ni_(3)Ti phase and promoted the formation of nanoscale Ni_(4)Ti_(3)precipitates,which significantly improved the hardness,strength,and elastic strain of 60NiTi.The formation of the Ni_(4)Ti_(3) phase can be mainly attributed to the driving forces induced by the chemical supersaturation and mechanical stress concentration.Finally,the phase transformation mechanisms during heat treatment and compression test were discussed.
文摘Prior to the application of AM components for critical applications,it is necessary to have a better understanding of the effect of different post-fabrication treatments on the microstructure and mechanical properties of such parts.In this study,efforts were made to achieve an in-depth understanding of the effect of post-fabrication Solution Heat Treatment(SHT)and Hot Isostatic Pressing(HIP)on the microstructure and mechanical properties of Hastelloy X parts built by electron beam powder bed fusion(PBF-EB)process.The effects of SHT and HIP on porosity,microstructure,texture and mechanical properties have been investigated and compared with that of as-built PBF-EB Hastelloy X.Post-fabrication HIP treatment led to a significant reduction in the porosity content,whereas no notable difference in porosity was observed between SHT and as-built parts.There was no evidence of any recrystallization occurring following the post-fabrication treatments as elongated columnar grain structures observed within as-built part were found to be maintained even after SHT and HIP process alongside the strong<100>crystallographic texture.Emphasis was laid upon understanding the influence of SHT and HIP on mechanical properties through stress-strain curves and work-hardening behaviour.
文摘讨论了直接热等静压至近净形(HIP-NNS:Hot lsostatic Pressing to Near-Not-Shape)工艺在铍光镜制造中的应用。HIP-NNS工艺具有快速一步成形、机加工量小、成本低等优点,尤其适用于昂贵、质脆、剧毒铍这一特殊材料的固结。与传统真空热压法相比,由该工艺制得的单块轻型网状铍光镜消除了热膨胀系数的各向异性和不均匀性,从而进一步促进铍光镜的广泛应用。
基金financial support from the Ministry of Science and Technology of the People’s Republic of China(No.2012CB932201)the National Natural Science Foundation of China(No.51231006)+1 种基金the International Cooperation Program funded by National Natural Science Foundation of China(No.51261130091)the Key Research Program of Chinese Academy of Sciences(No.KGZD-EW-T06)
文摘Hot isostatic pressing （HIP） with a pressure of 180 MPa at a temperature of 1170 ℃ was introduced to an investment cast Ni-based superalloy （Mgl） turbocharger blade to explore the healing process of casting pores generated during investment casting. Optical micrograph and scanning electron naicroscopy （SEM） observations indicate that eutectic pores are the main cast defects in the as-cast blade before HIP. These pores normally locate at the solidification front of γ/γ＇ eutectic with a size of a few micrometers to a few tens of micrometers. After HIP for 4 h, most of the pores were closed. Based on phase characteristics, these pores were healed by the formation of γ matrix with finer and irregular-shaped γ＇ precipitates. Healing interface can be easily distinguished by SEM. Line scan by using energy dispersive X-ray spectroscopy （EDS） reveals a much higher Ti and Al concentration in the healing interface. It is proposed that solute diffusion toward the casting pores during HIP results in the formation of γ, and the much higher concentration of γ＇-forming elements Al and Ti near the healing interface contributes to the precipitation of γ＇ in the healed region in the succeeding cooling process after HIP.
