Effect of pH,temperature and heating time on the formation of furan in sugar–glycine model systems

Furan(C4H4O)has been classified as a possible animal and human carcinogen by many international agencies.The formation of furan in three sugar–glycine models using glucose,fructose,and sucrose was investigated using headspace gas chromatography mass spectrometry method(HSGC–MS)with various dual combinations of three important heat processing conditions,i.e.pH,temperature,and heating time.Results indicated that furan levels from sugar–glycine model systems during the thermal processing can be attributed to selective sugar types,pH,temperature,and heating time.In glucose–glycine and fructose–glycine system,the lowest furan level was detected in acid condition but in sucrose–glycine system furan formed significantly lower(P<0.05)in acidic conditions the lowest furan level was found in alkaline conditions.The furan levels were observed to increase with heating time in all three model systems.Furthermore,less furan was generated in non-reducing sugar system(sucrose)than in reducing sugar system(glucose and fructose).Therefore,they demonstrate the possibility of limiting the formation of furan in heat processed foods by both the careful selection of carbohydrates(i.e.non-reducing sugars and reducing sugars)ingredients and appropriate processing conditions.©2013 Beijing Academy of Food Sciences.Production and hosting by Elsevier B.V.All rights reserved.

Study on Numerical Simulation of Mold Filling and Heat Transfer in Die Casting Process

A 3-D mathematical model considering turbulence phenomena has been established based on a computational fluid dynamics technique, so called 3-D SOLA-VOF (Solution Algorithm-Volume of Fluid), to simulate the fluid flow of mold filling process of die casting. In addition, the mathematical model for simulating the heat transfer in die casting process has also been established. The computation program has been developed by the authors with the finite difference method (FDM) recently. As verification, the mold filling process of a S-shaped die casting has been simulated and the simulation results coincide with that of the benchmark test. Finally, as a practical application, the gating design of a motorcycle component was modified by the mold filling simulation and the dies design of another motorcycle component was optimized by the heat transfer simulation. All the optimized designs were verified by the production practice.

A novel method based on entransy theory for setting energy targets of heat exchanger network

A T-Q diagram based on entransy theory is applied to graphically and quantitatively describe the irreversibility of the heat transfer processes.The hot and cold composite curves can be obtained in the T-Q diagram.The entransy recovery and entransy dissipation that are affected by temperature differences can be obtained through the shaded area under the composite curves.The method for setting the energy target of the HENs in T-Q diagram based on entransy theory is proposed.A case study of the diesel oil hydrogenation unit is used to illustrate the application of the method.The results show that three different heat transfer temperature differences is 10 K,15 K and 20 K,and the entransy recovery is 5.498×10~7k W·K,5.377×10~7k W·K,5.257×10~7k W·K,respectively.And the entransy transfer efficiency is 92.29%,91.63%,90.99%.Thus,the energy-saving potential of the HENs is obtained by setting the energy target based on the entransy transfer efficiency.

Air cushion furnace technology for heat treatment of high quality aluminum alloy auto body sheet

The process characteristics of heat treatment of aluminum alloy auto body sheet and the working principle of air cushion furnace were introduced.The process position and irreplaceable role of air cushion furnace in the aluminum alloy auto body sheet production was pointed out after the difficulty and key points in the whole production process of auto body sheet were studied.Then the development process of air cushion furnace line of aluminum alloy sheet was reviewed,summarized and divided to two stages.Based on the research of air cushion furnace,the key technology of it was analyzed,then the key points on process,equipment and control models of air cushion furnace for aluminum alloy auto body sheet in future were put forward.With the rapid development of automotive industry,there will be certainly a new upsurge of research and application of air cushion furnace for heat treatment of aluminum alloy auto body sheet.

Thermo-Calc calculations and studies of the heating process of Fe_(83)Si_4B_(13) alloy

The microstructural changes of Fe83Si4B13 amorphous mother alloy during the heating process were investigated by Laser Scanning Confocal Microscopy （LSCM） ,and the phase transformation was determined by the Thermo-Calc calculations. The differences in the melting points measured by Differential Scanning Calorimetry （DSC） and LSCM, and those obtained by Thermo-Calc calculations were also discussed. It is found that the melting points measured by DSC and LSCM are relatively similar, whereas the onset and end of the melting temperatures calculated by Thermo-Calc software are higher than those measured by DSC and observed by LSCM.

Step-wise synthesis of work exchange networks involving heat integration based on the transshipment model

Due to the deterioration of serious energy dilemma,energy-conservation and emission–reduction have been the strategic target in the past decades,thus people have identified the vital importance of higher energy efficiency and the influence of lower carbon development.Since work exchange network is a significant part of energy recovery system,its optima design will have dramatically significant effect on energy consumption reduction in chemical process system.With an extension of the developed transshipment model in isothermal process,a novel step-wise methodology for synthesis of direct work exchange network(WEN)in adiabatic process involving heat integration is first proposed in this paper,where a nonlinear programming(NLP)model is formulated by regarding the minimum utility consumption as objective function and optimizing the initial WEN in accordance with the presented matching rules to get the optimized WEN configuration at first.Furthermore,we focus on the work exchange network synthesis with heat integration to attain the minimal total annual cost(TAC)with the introduction of heat-exchange equipment that is achieved by the following strategies in sequence:introducing heat-exchange equipment directly,adjusting the work quantity of the adjacent utility compressors or expanders,and approximating upper/lower pressure limits consequently to obtain considerable cost savings of expanders or compressors and work utility.Finally,a case taken from the literature is studied to illustrate the feasibility and effectiveness of the proposed method.

Experimental and Simulation Studies on Cold Welding Sealing Process of Heat Pipes

Sealing quality strongly affects heat pipe performance, but few studies focus on the process of heat pipe sealing. Cold welding sealing technology based on a stamping process is applied for heat pipe sealing. The bonding mechanism of the cold welding sealing process （CWSP） is investigated and compared with the experimental results obtained from the bonding interface analysis. An orthogonal experiment is conducted to observe the effects of various parameters, including the sealing gap, sealing length, sealing diameter, and sealing velocity on bonding strength. A method with the utilization of saturated vapor pressure inside a copper tube is proposed to evaluate bonding strength. A corresponding finite element model is developed to investigate the effects of sealing gap and sealing velocity on plastic deformation during the cold welding process. Effects of various parameters on the bonding strength are determined and it is found that the sealing gap is the most critical factor and that the sealing velocity contributes the least effect. The best parameter combination （AIB3CID3, with a 0.5 mm sealing gap, 6 mm sealing length, 3.8 mm sealing diameter, and 50 mm/s sealing velocity） is derived within the experimental parameters. Plastic deformation results derived from the finite element model are consistent with those from the experiment. The instruction for the CWSP of heat pipes and the design of sealing dies of heat pipes are provided.

Analysis Process of Finite Element Method in Heat Transfer through Fabrics

According to heat transfer principle and the process of solving engineering problems by finite element method, examples were given to demonstrate how finite element analysis can be used to describe transient heat transfer through fabrics. Details were given to describe how conduction and convection affect temperature distribution and heat loss during heat transfer processes by taking advantage of the quick calculation of FEA software MSC.Marc. Experimental results show good agreement with the theoretical results.

Simulation of the Microphysical Processes and Effect of Latent Heat on a Heavy Rainfall Event in Beijing

An extraordinary rainstorm that occurred in Beijing on 21 July 2012 was simulated using the Weather Research and Forecasting model. The results showed that:(1) The two precipitation phases were based on a combination of cold cloud processes and warm cloud processes. The accumulated conversion amount and conversion rate of microphysical processes in the warm-area phase were all much larger than those in the cold front phase.(2) 72.6% of rainwater was from the warm-area phase. Rainwater mainly came from the melting of graupel and the melting of snow, while the accretion of cloud water by rain ranked second.(3) The net heating rate with height appeared as an overall warming with two strong heating centers in the lower and middle layers of the troposphere and a minimum heating center around the melting layer. The net heating effect in the warm-area phase was stronger than that in the cold front phase.(4) Warm cloud processes contributed most to latent heat release, and the thermal effect of cold cloud processes on the storm in the cold front phase was enhanced compared to that in the warm-area phase.(5) The melting of graupel and snow contributed most to latent heat absorption, and the effect of the evaporation of rainwater was significantly reduced in the cold front phase.

IN-SITU HVEM STUDY ON PHASE TRANSITION OF YBa_2Cu_3O_(7-x) SUPERCONDUCTING COMPOUND IN PROCESS OF HEATING

In-situ HVEM observation on phase transition of the YBa_2Cu_3O_(7-x) superconducting compound in pro- cess of heating was carried out,and high temperature X-ray diffraction analysis in air and X-ray diffraction phase analysis for the sample treated in vacuum condition were made.The results showed that the temperature of phase transition is related to oxygen content in the sample and in general,is 100℃ to 120℃ lower in vacu- um condition than in air.At 320℃ to 350℃ twin bands begin to disappear,and some Cu_2O are formed on the surface of the sample and transit from orthorhombic YBa_2Cu_3O_(7-x) to arthorhombic Y_2BaCuO_5 compound. This transition was completed at about 500℃.Above 900℃,this compound consists of the Y_2BaCuO_5, BaCuO_2,Y_2O_3 and some other minor compounds.No phase transition was observed during cooling the sample.

Interpreting the dynamic effect of internal heat integration on reactive distillation columns

In this work,the impact of internal heat integration upon process dynamics and controllability by superposing reactive section onto stripping section,relocating feed locations,and redistributing catalyst within the reactive section is explored based on a hypothetical ideal reactive distillation system containing an exothermic reaction:A + BC + D.Steady state operation analysis and closed-loop controllability evaluation are carried out by comparing the process designs with and without the consideration of internal heat integration.For superposing reactive section onto stripping section,favorable effect is aroused due to its low sensitivities to the changes in operating condition.For ascending the lower feed stage,somewhat detrimental effect occurs because of the accompanied adverse internal heat integration and strong sensitivity to the changes in operating condition.For descending the upper feed stage,serious detrimental effect happens because of the introduced adverse internal heat integration and strong sensitivity to the changes in operating condition.For redistributing catalyst in the reactive section,fairly small negative influence is aroused by the sensitivity to the changes in operating condition.When reinforcing internal heat integration with a combinatorial use of these three strategies,the decent of the upper feed stage should be avoided in process development.Although the conclusions are derived based on the hypothetical ideal reactive distillation column studied,they are considered to be of general significance to the design and operation of other reactive distillation columns.

Thermal Analysis Simulation of Germanium Zone Refining Process Assuming a Constant Radio-Frequency Heating Source

Three-dimensional thermal a nalysis simulation of a horizontal zone refining system is conducted for germanimn semiconductor materials. The considered geometry includes a g＇ral）hite boat filled with germanium placed in a cylindrical quartz tube. A flow of Ar and H2 gas mixture is purged througll the tube. A narrow section of the, boat is assmned to be exposed to a constant heat rate produced b v an rf coil located outside the quartz tube. The results of this analysis provide essential information about various parameters such as the shape of tile molten zone, required power and temperature gradient in the system.

Mathematical model of absorption and hybrid heat pump

Recovering waste heat from industrial processes is bene ficial in order to reduce the primary energy demands and heat pumps can be used to this purpose.Absorption heat pumps are energy-saving and environment-friendly because use working fluids that do not cause ozone depletion and can reduce the global warming emissions.The hybrid heat pump processes combine the conventional vapor-compression and the absorption heat pump cycles.Studies about the simulations and modeling of hybrid heat pumps are few in literature.In this research a mathematical model for single effect absorption and hybrid heat pump is carried out with Chem Cad? 6.0.1.LiBr–H_2O is used as working fluid while electrolytic NRTL and electrolytes latent heat are used as thermodynamic model due to the better results.Binary parameters of activity coef ficients are regressed from experimental vapor pressure data while default constants are used for the solubility expressions.A design of heat pumps is developed and a new modeling of generator is analyzed.The coef ficient of performance of absorption heat pump and hybrid heat pump is equal to 0.7 and 0.83 respectively.For absorption heat pump a sensitivity analysis is carried out to evaluate the effect of temperature and pressure generator,the concentration of Li–Br solution on coef ficient of performance,cooling capacity and working fluid temperature.For hybrid heat pump,the different coef ficients of performance,the primary energy ratio,the generator heat,and the compressor power are analyzed for different values of compressor proportion.Results show that comparing the two systems the hybrid pump allows to save more primary energy,costs and carbon dioxide emissions with respect to absorption heat pump with the increasing of compressor proportion parameter.Future researches should focus on the construction of this heat pumps integrated in chemical processes as a biogas plant or trigeneration systems.

THE EXERGETIC EFFICIENCY OF MSF PROCESS AND THE CONDITIONS OF DESALINATION BY WASTE HEAT

The exergy losses and thermodynamic efficiency of MSF plant with brine recirculation are discussed bymeans of temperature difference functions proposed by the auther.In a MSF plant,the irreversible losses are found mainly in irreversible heat-transfer and flash evaporationprocesses.However,the basic variables are the temperature drop from stage to stage and the temperaturedifferences between flashed vapor and cooling water.In this paper,the flash temperature difference func-tion,the heat transfer temperature difference function and the total temperature difference function are sug-gested.The proposed temperature difference functions of MSF plant provide a convenient tool to analyse theirreversible behavior and evaluate the exergetic efficiency of this system,because without such improvement thecalculation of the exergetic efficiency of a MSF plant according to the classical formula will be not onlyinconvenient but also insignificant.As a result of present analysis,the reasonable parameters based on theenergy consumption are easily chosen.The above-mentioned principles are confirmed by commercial plants and a pilot plant in Tianjin.

Heat Recuperation for the Self-Condensing CO_(2)Transcritical Power Cycle

The supercritical CO_(2)Brayton cycle has potential to be used in electricity generation occasions with its advantages of high efficiency and compact structure.Focusing on a so-called self-condensing CO_(2)transcritical power cycle,a model was established and four different layouts of heat recuperation process were analyzed,a without-recuperation cycle,a post-recuperation cycle,a pre-recuperation cycle and a re-recuperation cycle.The results showed that the internal normal cycle's share of the whole cycle increases with increasing the cooling pressure and decreasing the final cooled temperature.Heat load in the supercritical heater decreases with increasing the cooling pressure.From perspective of performance,the re-recuperation cycle and the pre-recuperation cycle have similar thermal efficiency which is much higher than other two layouts.Both thermal efficiency and net power output have a maximum value with the cooling pressure,except in the condition with the final cooled temperature of 31℃.Considering both the complexity and the economy,the pre-recuperation cycle is more applicable than the other options.Under 35℃of the final cooled temperature,the thermal efficiency of the pre-recuperation cycle reaches the peak 0.34 with the cooling pressure of 8.4 MPa and the maximum net power output is 2355.24 kW at 8.2 MPa of the cooling pressure.

Formation and Characteristics of Acrylonitrile/Urea Inclusion Compound

The formation process and composition of the acrylonitrile/urea inclusion compounds （AN/UIC） with different aging times and AN/urea molar feed ratios are studied by differential scanning calorimetry （DSC） and X-ray diffraction （XRD）. It is suggested that DSC can determine the guest/host ratio and the heat of decomposition. Meanwhile, the guest/host ratio and heat of decomposition are obtained, which are 1.17 and 5361.53 J/mol, respec- tively. It is suggested AN molecules included in urea canal lattice may be packed flat against each other. It is found that the formation of AN/UIC depends on the aging time. XRD results reveal that once AN molecules enter urea lattice, AN/UIC are formed, which possess the final structure. When AN molecules are sufficient, the length of AN molecular arrays in urea canals increases as aging time prolonging until urea tunnels are saturated by AN.

A two-step transient liquid phase diffusion bonding process of T91 steels

In this study, a two-step heating process is introduced for transient liquid phase （ TLP） diffusion bonding fo r sound joints with T91 heat resistant steels. At first, a short-time higher temperature heating step is addressed to melt the interlayer, followed by the second step to complete isothermal solidification at a low temperature. The most critical feature of our new method is producing a non-planar interface at the T9／ heat resistant steels joint. We propose a transitional liquid phase bonding of T91 heat resistant steels by this approach. Since joint microstructures have been studied, we tested the tensile strength to assess joint mechanical property. The result indicates that the solidified bond may contain a primary solid-solution, similar composition to the parent metal and free from precipitates. Joint tensile strength of the joint is not lower than parent materials. Joint bend＇s strengths are enhanced due to the higher metal-to-metal junction producing a non-planar bond lines. Nevertheless, the traditional transient liquid phase diffusion bonding produces planar ones. Bonding parameters of new process are 1 260 °C for 0. 5 min and 1 230 °C fo r 4 min.

Gradient Changing Morphology Research of Cross-linked Polyethylene Thick Insulation of 110 kV Power Cable

The thick insulation layer of 110 kV XLPE power cables will result in the gradient changing morphology with the radius due to crosslinking process and cooling of the XLPE insulation. In this paper, the morphology of cross-linked polyethylene （XLPE） insulation of 110 kV cable and the uniforming effect of the heating process on it are researched by the differential scanning calorimetry （DSC） and X-ray diffraction （WAXD）. The middle layer morphology structures of insulation produced by normal technology are of better uniform, while the crystallinity of the inner and outer layer of the insulation is lower than that of the middle one. The melting enthalpy AHm of materials displays the difference of the crystal morphologies sensitively. The difference of crystallizing morphology in different layers of the high-voltage power cable insulation can be improved by heating process. But the uniforming of morphology of the insulation by heating process requires sufficient ttanperature and time. The effect of the on-line stress-relaxation equipment used widely by cable works now should be doubted. The test results of WAXD reveal that thermal stress changes the interplanar distances in the crystal region. So the radical stress in the insulation is tensile mainly.

Low‑Carbon‑Emission Hot Stamping:A Review from the Perspectives of Steel Grade,Heating Process,and Part Design

Hot stamping steels have become a crucial strategy for achieving lightweighting and enhancing crash safety in the automo-tive industry over the past two decades.However,the carbon emissions of the materials and their related stamping processes have been frequently overlooked.It is essential to consider these emissions during the design stage.Emerging materials and technologies in hot stamping pose challenges to the automotive industry's future development in carbon emission reduc-tion.This review discusses the promising materials for future application and their special features,as well as the emerging manufacturing and part design processes that have extended the limit of application for new materials.Advanced heating processes and corresponding equipment have been proven to improve heating efficiency and control temperature uniformity.The material utilization and the overall performance of the components are improved by tailored blanks and an integrated part design approach.To achieve low-carbon-emission(LCE)hot stamping,it is necessary to systematically consider the steel grade,heating process,and part design,rather than solely focusing on reducing carbon emissions during the manufacturing process stage.This review aims to present the latest progress in steel grade,heating process,and part design of hot stamping in the automotive industry,providing solutions for LCE from a holistic perspective.

On Clausius’, Post-Clausius’, and Negentropic Thermodynamics

The evidence here provided shows that the thermodynamics of the second law, as currently understood, originated in a correction of the flaws affecting Clausius original work on this matter. The body of knowledge emerging from this correction has been here called post-Clausius’ thermodynamics. The said corrections, carried on with the intended goal of preserving the validity of Clausius’ main result, namely the law of increasing entropy, made use of a number of counterintuitive or logically at fault notions. A joint revision of Clausius’ and post-Clausius’ work on the second law, carried on retaining some of Clausius original notions, and disregarding others introduced by post-Clausius thermodynamics, led this author to results in direct contradiction to the law of increasing entropy. Among the key results coming out of this work we find the one stating that the total-entropy change for spontaneous thermodynamic processes is the result of the summation of the opposite-sign contributions coming from the entropic (energy degrading) and negentropic (energy upgrading) changes subsumed by any such process. These results also show, via the total-entropy change for a non-reversible heat engine, that negentropic thermodynamics subsumes post-Clausius thermodynamics as a special case.