Zonal heat treatment(ZHT) was conducted in situ to 14.5 mm-thick TC4 alloy plates by means of defocused electron beam after welding. The effects of ZHT on residual stresses,microstructures and mechanical properties of...Zonal heat treatment(ZHT) was conducted in situ to 14.5 mm-thick TC4 alloy plates by means of defocused electron beam after welding. The effects of ZHT on residual stresses,microstructures and mechanical properties of electron beam welded joints were investigated. Experimental results show residual stresses after welding are mostly relieved through ZHT,and the maximum values of longitudinal tensile stress and transverse compressive stress reduce by 76% and 65%,respectively. The tensile strength and ductility of welded joint after ZHT at slow scanning velocity are improved because of the reduction of residual stress and the microstructural changes of the base and weld metal. ZHT at fast scanning velocity is detrimental to the ductility of welded joint,which is resulted from insufficiently coarsened alpha phase in the fusion zone and the appearance of martensite in the base metal.展开更多
hi this paper, the non-linear finite element method had been applied to calculate the thermal stress evolving process of the large-scale bearing roller during heating process of final heat treatment. It was found that...hi this paper, the non-linear finite element method had been applied to calculate the thermal stress evolving process of the large-scale bearing roller during heating process of final heat treatment. It was found that two stress peaks appeared during heating process and the second stress peak was higher than the first. If the preheating time was elongated, the second stress peak was reduced distinctly. Therefore, the pre-heating time should be elongated suitably to ensure safety in the practical manufacture process.展开更多
In this study, residual stresses in heat treated specimen were measured by using ESPI (Electronic Speckle-Pattern Interferometry) combined with the hole-drilling method.The specimen, made of SUS 304 austenitic stainle...In this study, residual stresses in heat treated specimen were measured by using ESPI (Electronic Speckle-Pattern Interferometry) combined with the hole-drilling method.The specimen, made of SUS 304 austenitic stainless steel, was quenched and water cooled to room temperature.Numerical simulation using a hybrid FDM/FEM package was also carried out to simulate the heat treatment process.As a result, the thermal stress fields were obtained from both the experiment and the numerical simulation.By comparision of stress fields, results from the experimental method and numerical simulation well agreed to each other, therefore, it is proved that the presented experimental method is applicable and reliable for heat treatment induced residual stress measurement.展开更多
The standard heat treatment of cast nickel base superalloy K403 is the solid solution treatment of 1210℃/4h, air cooling. It is very difficult to meet the requirements of Aviation Standard HB5155, in which the stre...The standard heat treatment of cast nickel base superalloy K403 is the solid solution treatment of 1210℃/4h, air cooling. It is very difficult to meet the requirements of Aviation Standard HB5155, in which the stress rupture life at 750℃ and 645MPa is longer than 50h. The results showed that the intermediate temperature stress rupture properties impaired by treatment of 1210℃/4h were due to precipitation of too small γ′ phase(<0.2μm) in grains and absence of the secondary carbides at grain boundaries. Microstructure containing the intergranular M6C carbides with envelope of γ′ and the residual coarse γ′ was obtained by means of 1180℃/4h treatment, therefore the stress rupture life was obviously increased to meet the demand of HB5155. The effect of γ′ size was also discussed from the view point of deformation mechanism in this paper.展开更多
In order to improve the stress corrosion cracking(SCC) resistance of 7A05Al alloy, four different heat treatment processes were performed. After the heat treatments, the stress corrosion cracking resistance, mechanica...In order to improve the stress corrosion cracking(SCC) resistance of 7A05Al alloy, four different heat treatment processes were performed. After the heat treatments, the stress corrosion cracking resistance, mechanical properties and microstructures of 7A05A1 alloys were studied. The results show that the retrogression and reaging(RRA) treated specimens possess the highest SCC resistance with slightly reduced strength compared with the other specimens. Thus RRA is the best process in terms of the optimal combination of SCC resistance and strength. Further TEM observation reveals that the RRA treated specimens are characterized by the fine equiaxed grains, dispersed second phase and wide PFZ. The pre-aging treated specimens show lower SCC resistance but higher strength as compared with the RRA treated ones. Equiaxed grains are also observed in the pre-aging treated samples by TEM, indicating that the anisotropy is eliminated. However, the dual aging and deformation plus aging treated specimens are demonstrated by large anisotropy.展开更多
The distributions of temperature and residual stresses in thin plates of BT20titanium alloy are numerically analyzed by three-dimensional finite element software duringelectron beam welding and electron beam local pos...The distributions of temperature and residual stresses in thin plates of BT20titanium alloy are numerically analyzed by three-dimensional finite element software duringelectron beam welding and electron beam local post-weld heat treatment (EBLPWHT). Combined withnumerical calculating results, the effects of different EBLPWHT mode and parameters, including heattreating position, heating width and heating time, on the distribution of welding residual stressesare analyzed. The results show that, the residual tensile stresses in weld center can be largelydecreased when the weld is heat treated at back preface of the plate. The numerical results alsoindicated that the magnitude of the residual longitudinal stresses of the weld and the zone vicinityof the weld is decreased, and the range of the residual longitudinal stresses is increased alongwith the increase of heating width and heating time.展开更多
The hardness and residual stress in the forging for cold roller during low temperature tempering,and the relationship of residual stress and cooling temperature of high temperature tempering for heavy forgings were st...The hardness and residual stress in the forging for cold roller during low temperature tempering,and the relationship of residual stress and cooling temperature of high temperature tempering for heavy forgings were studied.The stress relaxation constant at low temperature tempering and the elasto-plastisity inversion temperature at high temperature tempering were found.The results are of great importance to determine rational tempering cooling process of heavy forgings.展开更多
Comparative investigations were carried out of the effect of heat treatment regimes Jor steel GC-4(40CrMnSiMoVA)on its crack propagating rates,from corrosion fatigue, (da/dN)_(CF),or stress corrosion cracking,(da/dt)_...Comparative investigations were carried out of the effect of heat treatment regimes Jor steel GC-4(40CrMnSiMoVA)on its crack propagating rates,from corrosion fatigue, (da/dN)_(CF),or stress corrosion cracking,(da/dt)_(SCC),in media with various constituents and pH values.Both(da/dN)_(CF) and(da/dt)_(SCC) accelerate with the increase of yield stress of the steel,yet the former is far less than the later.In comparison with media,the (da/dt)_(SCC) in distilled water is slightly greater than that in 3.5% NaCl solution,and the (da/dN)_(CF) in distilled water is far less than that in 3.5% NaCl solution.With the pH value increasing in 3.5% NaCl solution,the(da/dN)_(CF) lowers down and the(da/dt)_(SCC) speeds up.An explanation was also proposed with concept of the cyclic hardening and softening at crack tip,as well as the crack closure and occluded cell effect.展开更多
The effects of stepped solution heat treatments on the dissolution of soluble remnant constituents and mechanical properties of 7055 aluminum alloy were investigated. It was shown that a suitable pretreatment at lower...The effects of stepped solution heat treatments on the dissolution of soluble remnant constituents and mechanical properties of 7055 aluminum alloy were investigated. It was shown that a suitable pretreatment at lower temperature can enable complete dissolution of the constituent particles in 7055 alloy without overheating by subsequent high temperature solution treatment. This in turn increased the tensile strength and fracture toughness of 7055 alloy to 805 MPa and 41.5 MPa·m 1/2 respectively, with approximately 9% tensile elongation. The near solvus pre precipitation following after high temperature solution treatment was also studied on 7055 aluminum alloy. The effect of the pre precipitation on the microstructure, age hardening and stress corrosion cracking of 7055 alloy was investigated. The optical and transimission electron microscopy observation show that the near solvus pre precipitation can be limited to grain boundary and enhance the discontinuity of grain boundary precipitates in the subsequent ageing. The stress corrosion cracking resistance of aged 7055 alloy can be improved via the pre precipitation with non deteriorated strength and plasticity.展开更多
Local postweld heat treatment (PWHT)is usually performed when it is impractical to heat treat the whole vessel in a furnace, Many factors have an influence on PWHT procedures, such as size of the pipe,heated widths, ...Local postweld heat treatment (PWHT)is usually performed when it is impractical to heat treat the whole vessel in a furnace, Many factors have an influence on PWHT procedures, such as size of the pipe,heated widths, insulation conditions, heating rates soak temperatures and hold times, material composition etc,. However up to now the influences these factors have on PWHT are not very clearly understood and different criteria for sizing the parameters can be found in different codes. This study provides a direct method to assess the effectiveness of local PWHT.An axisymmetrical model was used based on the thermal-visco-elastic-plastic Finite Element Method with the consideration of creep phenomena. By using this method both temperature and stress distributions can be simulated during whole local PWHT history. The computation results of temperature distributions and the strain histaries during local PWHT are compared with the experiments, and good agreements are obtained, Investigations show that the thermal stresses induced by local PWHT are much affected by creep behavior and the changes of Young's Modulus. The study of stress relief history shows that the stresses decrease quickly in the heating stage, then decrease slowly according to creep law in the hold stage and then studdenly increase when the cooling stage starts. The study shows the possibility that through a series of computations the effects of many factors can be assessed and the optimum parnmeters can be found. Compared with the heated widths based apon some applicable codes, it is found that a heated area of 2.5 on either side of the weld seems more reasonable.展开更多
In this paper, mathematical models and FEA formulation for implementing heat treatment process simulation were given out. The various coupling effects were treated. The object-oriented methodology of developing heat t...In this paper, mathematical models and FEA formulation for implementing heat treatment process simulation were given out. The various coupling effects were treated. The object-oriented methodology of developing heat treatment simulation was explored. The framework of simulating programs was outlined. The main C++ classes were developed, some important member functions were implemented. The present research work shows that using object-oriented method can greatly reduce the amount of coding. The programs are clear in conception, easy to test, modify and expand. By using the methodology introduced in this paper, one heat treatment process three dimensional simulation tool was developed.展开更多
X-ray diffraction was utilized to measure the residual stress of 45 mm UNS N08810 plates after post-weld heat treatment at temperatures of 680℃ and 900℃, which showed reductions of 86.9% and 71.6% in the residual st...X-ray diffraction was utilized to measure the residual stress of 45 mm UNS N08810 plates after post-weld heat treatment at temperatures of 680℃ and 900℃, which showed reductions of 86.9% and 71.6% in the residual stress, respectively. This indicates that post-weld heat treatment can play a significant role in reducing residual stress, while no significant effects on tensile stress and micro-hardness of the welding joint were observed after treatment.展开更多
The plan of heat-treatment process for 2014Al alloy is designed using orthogonal method, the heat-treatment experiments are made and the mechanical properties are tested according to the designed plan. The effect of s...The plan of heat-treatment process for 2014Al alloy is designed using orthogonal method, the heat-treatment experiments are made and the mechanical properties are tested according to the designed plan. The effect of solid solution temperature, ageing temperature, ageing time on microscopic mechanism of the mechanical properties of the 2014Al alloy is studied using microscope, transmission electron microscope. The best heat treatment process of the 2014Al alloy is developed. The experimental results indicate that the strength σ<sub>b</sub>, yield stress σ<sub>0.2</sub>, percentage elongation δ of the alloy reach separately 490～500 MPa, 450～490 MPa, 10～12％ adopting the new heat treatment process. Compared with GB, the strength increases 20～30％, the percentage elongation increases 30～40％. The mechanism of the new heat-treatment process is also discussed.展开更多
文摘Zonal heat treatment(ZHT) was conducted in situ to 14.5 mm-thick TC4 alloy plates by means of defocused electron beam after welding. The effects of ZHT on residual stresses,microstructures and mechanical properties of electron beam welded joints were investigated. Experimental results show residual stresses after welding are mostly relieved through ZHT,and the maximum values of longitudinal tensile stress and transverse compressive stress reduce by 76% and 65%,respectively. The tensile strength and ductility of welded joint after ZHT at slow scanning velocity are improved because of the reduction of residual stress and the microstructural changes of the base and weld metal. ZHT at fast scanning velocity is detrimental to the ductility of welded joint,which is resulted from insufficiently coarsened alpha phase in the fusion zone and the appearance of martensite in the base metal.
文摘hi this paper, the non-linear finite element method had been applied to calculate the thermal stress evolving process of the large-scale bearing roller during heating process of final heat treatment. It was found that two stress peaks appeared during heating process and the second stress peak was higher than the first. If the preheating time was elongated, the second stress peak was reduced distinctly. Therefore, the pre-heating time should be elongated suitably to ensure safety in the practical manufacture process.
文摘In this study, residual stresses in heat treated specimen were measured by using ESPI (Electronic Speckle-Pattern Interferometry) combined with the hole-drilling method.The specimen, made of SUS 304 austenitic stainless steel, was quenched and water cooled to room temperature.Numerical simulation using a hybrid FDM/FEM package was also carried out to simulate the heat treatment process.As a result, the thermal stress fields were obtained from both the experiment and the numerical simulation.By comparision of stress fields, results from the experimental method and numerical simulation well agreed to each other, therefore, it is proved that the presented experimental method is applicable and reliable for heat treatment induced residual stress measurement.
文摘The standard heat treatment of cast nickel base superalloy K403 is the solid solution treatment of 1210℃/4h, air cooling. It is very difficult to meet the requirements of Aviation Standard HB5155, in which the stress rupture life at 750℃ and 645MPa is longer than 50h. The results showed that the intermediate temperature stress rupture properties impaired by treatment of 1210℃/4h were due to precipitation of too small γ′ phase(<0.2μm) in grains and absence of the secondary carbides at grain boundaries. Microstructure containing the intergranular M6C carbides with envelope of γ′ and the residual coarse γ′ was obtained by means of 1180℃/4h treatment, therefore the stress rupture life was obviously increased to meet the demand of HB5155. The effect of γ′ size was also discussed from the view point of deformation mechanism in this paper.
基金Project(Z172003A001) supported by the Ministerial Level Research Foundation
文摘In order to improve the stress corrosion cracking(SCC) resistance of 7A05Al alloy, four different heat treatment processes were performed. After the heat treatments, the stress corrosion cracking resistance, mechanical properties and microstructures of 7A05A1 alloys were studied. The results show that the retrogression and reaging(RRA) treated specimens possess the highest SCC resistance with slightly reduced strength compared with the other specimens. Thus RRA is the best process in terms of the optimal combination of SCC resistance and strength. Further TEM observation reveals that the RRA treated specimens are characterized by the fine equiaxed grains, dispersed second phase and wide PFZ. The pre-aging treated specimens show lower SCC resistance but higher strength as compared with the RRA treated ones. Equiaxed grains are also observed in the pre-aging treated samples by TEM, indicating that the anisotropy is eliminated. However, the dual aging and deformation plus aging treated specimens are demonstrated by large anisotropy.
基金This project is supported by Foundation of National Defense Technology Key Laboratory, China (No.99JS50.3.2JW1402).
文摘The distributions of temperature and residual stresses in thin plates of BT20titanium alloy are numerically analyzed by three-dimensional finite element software duringelectron beam welding and electron beam local post-weld heat treatment (EBLPWHT). Combined withnumerical calculating results, the effects of different EBLPWHT mode and parameters, including heattreating position, heating width and heating time, on the distribution of welding residual stressesare analyzed. The results show that, the residual tensile stresses in weld center can be largelydecreased when the weld is heat treated at back preface of the plate. The numerical results alsoindicated that the magnitude of the residual longitudinal stresses of the weld and the zone vicinityof the weld is decreased, and the range of the residual longitudinal stresses is increased alongwith the increase of heating width and heating time.
文摘The hardness and residual stress in the forging for cold roller during low temperature tempering,and the relationship of residual stress and cooling temperature of high temperature tempering for heavy forgings were studied.The stress relaxation constant at low temperature tempering and the elasto-plastisity inversion temperature at high temperature tempering were found.The results are of great importance to determine rational tempering cooling process of heavy forgings.
文摘Comparative investigations were carried out of the effect of heat treatment regimes Jor steel GC-4(40CrMnSiMoVA)on its crack propagating rates,from corrosion fatigue, (da/dN)_(CF),or stress corrosion cracking,(da/dt)_(SCC),in media with various constituents and pH values.Both(da/dN)_(CF) and(da/dt)_(SCC) accelerate with the increase of yield stress of the steel,yet the former is far less than the later.In comparison with media,the (da/dt)_(SCC) in distilled water is slightly greater than that in 3.5% NaCl solution,and the (da/dN)_(CF) in distilled water is far less than that in 3.5% NaCl solution.With the pH value increasing in 3.5% NaCl solution,the(da/dN)_(CF) lowers down and the(da/dt)_(SCC) speeds up.An explanation was also proposed with concept of the cyclic hardening and softening at crack tip,as well as the crack closure and occluded cell effect.
文摘The effects of stepped solution heat treatments on the dissolution of soluble remnant constituents and mechanical properties of 7055 aluminum alloy were investigated. It was shown that a suitable pretreatment at lower temperature can enable complete dissolution of the constituent particles in 7055 alloy without overheating by subsequent high temperature solution treatment. This in turn increased the tensile strength and fracture toughness of 7055 alloy to 805 MPa and 41.5 MPa·m 1/2 respectively, with approximately 9% tensile elongation. The near solvus pre precipitation following after high temperature solution treatment was also studied on 7055 aluminum alloy. The effect of the pre precipitation on the microstructure, age hardening and stress corrosion cracking of 7055 alloy was investigated. The optical and transimission electron microscopy observation show that the near solvus pre precipitation can be limited to grain boundary and enhance the discontinuity of grain boundary precipitates in the subsequent ageing. The stress corrosion cracking resistance of aged 7055 alloy can be improved via the pre precipitation with non deteriorated strength and plasticity.
文摘Local postweld heat treatment (PWHT)is usually performed when it is impractical to heat treat the whole vessel in a furnace, Many factors have an influence on PWHT procedures, such as size of the pipe,heated widths, insulation conditions, heating rates soak temperatures and hold times, material composition etc,. However up to now the influences these factors have on PWHT are not very clearly understood and different criteria for sizing the parameters can be found in different codes. This study provides a direct method to assess the effectiveness of local PWHT.An axisymmetrical model was used based on the thermal-visco-elastic-plastic Finite Element Method with the consideration of creep phenomena. By using this method both temperature and stress distributions can be simulated during whole local PWHT history. The computation results of temperature distributions and the strain histaries during local PWHT are compared with the experiments, and good agreements are obtained, Investigations show that the thermal stresses induced by local PWHT are much affected by creep behavior and the changes of Young's Modulus. The study of stress relief history shows that the stresses decrease quickly in the heating stage, then decrease slowly according to creep law in the hold stage and then studdenly increase when the cooling stage starts. The study shows the possibility that through a series of computations the effects of many factors can be assessed and the optimum parnmeters can be found. Compared with the heated widths based apon some applicable codes, it is found that a heated area of 2.5 on either side of the weld seems more reasonable.
文摘In this paper, mathematical models and FEA formulation for implementing heat treatment process simulation were given out. The various coupling effects were treated. The object-oriented methodology of developing heat treatment simulation was explored. The framework of simulating programs was outlined. The main C++ classes were developed, some important member functions were implemented. The present research work shows that using object-oriented method can greatly reduce the amount of coding. The programs are clear in conception, easy to test, modify and expand. By using the methodology introduced in this paper, one heat treatment process three dimensional simulation tool was developed.
文摘X-ray diffraction was utilized to measure the residual stress of 45 mm UNS N08810 plates after post-weld heat treatment at temperatures of 680℃ and 900℃, which showed reductions of 86.9% and 71.6% in the residual stress, respectively. This indicates that post-weld heat treatment can play a significant role in reducing residual stress, while no significant effects on tensile stress and micro-hardness of the welding joint were observed after treatment.
文摘The plan of heat-treatment process for 2014Al alloy is designed using orthogonal method, the heat-treatment experiments are made and the mechanical properties are tested according to the designed plan. The effect of solid solution temperature, ageing temperature, ageing time on microscopic mechanism of the mechanical properties of the 2014Al alloy is studied using microscope, transmission electron microscope. The best heat treatment process of the 2014Al alloy is developed. The experimental results indicate that the strength σ<sub>b</sub>, yield stress σ<sub>0.2</sub>, percentage elongation δ of the alloy reach separately 490～500 MPa, 450～490 MPa, 10～12％ adopting the new heat treatment process. Compared with GB, the strength increases 20～30％, the percentage elongation increases 30～40％. The mechanism of the new heat-treatment process is also discussed.
