Acid-pickling plates and strips speed control system by microwave heating based on self-adaptive fuzzy PID algorithm

Double self-adaptive fuzzy PID algorithm-based control strategy was proposed to construct quasi-cascade control system to control the speed of the acid-pickling process of titanium plates and strips. It is very useful in overcoming non-linear dynamic behavior, uncertain and time-varying parameters, un-modeled dynamics, and couples between the automatic turbulence control (ATC) and the automatic acid temperature control (AATC) with varying parameters during the operation process. The quasi-cascade control system of inner and outer loop self-adaptive fuzzy PID controller was built, which could effectively control the pickling speed of plates and strips. The simulated results and real application indicate that the plates and strips acid pickling speed control system has good performances of adaptively tracking the parameter variations and anti-disturbances, which ensures the match of acid pickling temperature and turbulence of flowing with acid pickling speed, improving the surface quality of plates and strips acid pickling, and energy efficiency.

Calculation and experimental study on heating temperature field of super-high strength aluminum alloy thick plate

Stepped heating treatment has been applied to aluminum alloy thick plate to improve the mechanical performance and corrosion resistance.Accurate temperature control of the plate is the difficulty in engineering application.The heating process,the calculation of surface heat transfer coefficient and the accurate temperature control method were studied based on measured heating temperature for the large-size thick plate.The results show that,the temperature difference between the surface and center of the thick plate is small.Based on the temperature uniformity,the surface heat transfer coefficient was calculated,and it is constant below300°C,but grows greatly over300°C.Consequently,a lumped parameter method(LPM)was developed to predict the plate temperature.A stepped solution treatment was designed by using LPM,and verified by finite element method(FEM)and experiments.Temperature curves calculated by LPM and FEM agree well with the experimental data,and the LPM is more convenient in engineering application.

Heat-Generating Effects Involving Multiple Nanofluids in a Hybrid Convective Boundary Layer Flow on the Sloping Plate in a Porous Medium

The hybrid convective boundary layer circulation involving multiple nanofluids via a medium with pores is approaching a sloping plate. An investigation regarding the heat-generating effects upon the examined nanofluid flows has been carried out through computational analysis. A mathematical framework employing governing differential equations that are partial has been implemented to produce an ensemble of ordinary differential equations, which happen to be nonlinear that incorporate nanofluid flows by utilizing acceptable transformations. Through the combination of the Nachtsheim-Swigert shooting method and the Runge-Kutta method, the group of resulting non-dimensionalized equations is solved computationally. In a few special, confined cases, the corresponding numeric output is thereafter satisfactorily matched with the existing available research. The consequences of heat generation regarding local skin friction coefficient and rate of heat in conjunction with mass transfer have been investigated, evaluated, and reported on the basis of multiple nanofluid flows.

Experimental Study of Inducing Compressive Stress by Anti-welding Heating Treatment in a Thin Plate Weldment with Variant Temperatures

Significant compressive stress may be induced in thin plate weldment by anti-welding heating treatment (AWHT) with a temperature difference above 350℃, and an interesting phenomenon of obvious residual stress reduction on non-treated surface was discovered. The method of AWHT has no great effect on the mechanical properties including hardness, strength and toughness of the metal material. The results in the paper prompt a possibility application in shipbuilding industry.

Effect of heat treatment on microstructure and mechanical property of Ti-steel explosive-rolling clad plate

The effect of heat treatment on microstructure and mechanical properties of the Ti-steel explosive-rolling clad plate was elaborated by optical microscopy （OM）, scanning electron microscopy （SEM）, X-ray diffraction （XRD）, transmission electron microscopy （TEM）, micro-hardness test and shear test. The composites were subjected to heat treatment at temperature of 650-950 ~C for 60 min. The results show that the heat treatment process results in a great enhancement of diffusion and microstructural transformation. The shear strength decreases as the treatment temperature increases. Heated at 850 ℃ or below, their shear strength decreases slowly as a result of the formation of TiC in the diffusion interaction layer; while at the temperature of 850 ℃ or above, the shear strength decreases obviously, which is the consequence of a large amount of Ti-Fe intermetaUics （Fe2Ti/FeTi） along with some TiC distributing continuously at diffusion reaction layer.

Micro-analysis of high-temperature oxidation-resistance of a new kind of heat-resistant grid plate in grate-kiln

To further improve the oxidation-resistance of materials and reduce the cost of grid plates in grate-kiln, a new kind of heat-resistant grid plate was developed. The microstructure of this grid plate with a life more than 18 months was studied by XRD, SEM and EDS techniques. The results show that high hardness, high intensity and good impact property make the new kind of heat-resistant grid plate and its oxide film have a higher resistance to deformation and abrasion at 900-1000℃ Besides, small grain size is beneficial to form a complete protective oxide film. The oxide film composed of SiO2 layer, Cr2O3 layer and Fe2O3 layer is rather thin and bonds closely with the backing. The forming of the chemical stable nickel-rich layer increases the density of Cr2O3 layer.

Study on the automatic process of line heating for pillow shape plate

This paper focuses on the process for pillow shape plate by line heating technique, which is widely applied in the production of ship hull. Based on the analysis of primary parameters and experimental data in line heating process, the amount of local contraction generated by line heating has been illustrated. Then, combining with the computational result of local deformation determined by shell plate development, an optimization method for line heating parameters has been studied. This prediction system may provide rational arrangements of heating lines and technical parameters of process. By integrating the prediction system into the line heating robot for pillow shape plate, the automatic process of line heating for pillow shape plate can be achieved.

Reconstruction of heat flux profile on the HL-2A divertor plate with a three-dimensional analysis model

A three-dimensional analysis model based on the finite element method （FEM） is developed, which can derive the evolution and distribution characteristics of heat flux deposited on the divertor plate from the surface temperature measured by infrared thermography diagnostics. The numerical simulations of surface heating due to localized power bursts and the power deposition calculations demonstrate that this analysis can provide accurate results and useful information about localized hot spots compared with the normal one- and two-dimensional calculations. In this paper, the details of this three- dimensional analysis are presented, and some results in ohmic heating and electron cyclotron resonant heating （ECRH） discharge on HL-2A are given.

Heat Flux Characterization of DC Laminar-plasma Jets Impinging on a Flat Plate at Atmospheric Pressure

By using steady and transient methods, the total heat fluxes and the distributions of the heat flux were measured experimentally for an argon DC laminar plasma jet impinging normally on a flat plate at atmospheric pressure. Results show that the total heat fluxes measured with a steady method are a little bit higher than those with a transient method. Numerical simulation work was executed to compare with the experimental results.

Experimental and Numerical Investigations on Plate-Type Heat Exchanger Performance

Low-grade Thermal Energy Conversion (LTEC) is a potential source of renewable energy. One of its forms is the Ocean Thermal Energy Conversion (OTEC) in which the temperature difference between the warm surface water and the cold deep water of the ocean is utilized in driving a heat engine cycle. Unlike the conventional thermal power generation systems, the temperature difference between the heat source and heat sink in OTEC system is relatively small. Therefore, efficient heat exchangers should be used since heat exchangers play a major role in the overall system performance and economics. Due to their efficiency even in operating at small temperature difference, plate heat exchangers are strong candidates in OTEC systems. In this study, performance of a herringbone plate-type heat exchanger is experimentally investigated. Moreover, numerical simulation results obtained by using Fluent CFD software are compared with the experimental results and found in good agreement.

STAR CCM+ CFD Simulations of Enhanced Heat Transfer in High-Power Density Electronics Using Forced Air Heat Exchanger and Pumped Fluid Loop Cold Plate Fabricated from High Thermal Conductivity Materials

As telecommunication and RF power electronics applications continue to push the envelope of waste heat dissipation, more and more, we see a need for active thermal control employing forced air electronic cooling fans in unison with pumped fluid loops in order to meet temperature and performance requirements. This research paper presents results of applying Computational Fluid Dynamics (CFD) commercial industry STAR-CCM+ software for heat transfer and fluid flow simulation of a novel heat exchanger/cold plate fabricated from k-core high thermal conductivity material in order to realize thermal control system hardware design for very much applications to very large power density (~1 kW/m2) electronics packaging scenarios. Trade studies involving different heat exchanger/cold plate materials, as well as vari- ous fault scenarios within a mock-up of a typical electronics system, are used to illustrate the upper bounds placed on the convective heat transfer coefficient. Agreement between our present findings and previous research in the field of electronics cooling is presented herein.

A New Idea of Fractal-Fractional Derivative with Power Law Kernel for Free Convection Heat Transfer in a Channel Flow between Two Static Upright Parallel Plates

Nowadays some new ideas of fractional derivatives have been used successfully in the present research community to study different types of mathematical models.Amongst them,the significant models of fluids and heat or mass transfer are on priority.Most recently a new idea of fractal-fractional derivative is introduced;however,it is not used for heat transfer in channel flow.In this article,we have studied this new idea of fractal fractional operators with power-law kernel for heat transfer in a fluid flow problem.More exactly,we have considered the free convection heat transfer for a Newtonian fluid.The flow is bounded between two parallel static plates.One of the plates is heated constantly.The proposed problem is modeled with a fractal fractional derivative operator with a power-law kernel and solved via the Laplace transform method to find out the exact solution.The results are graphically analyzed via MathCad-15 software to study the behavior of fractal parameters and fractional parameter.For the influence of temperature and velocity profile,it is observed that the fractional parameter raised the velocity and temperature as compared to the fractal operator.Therefore,a combined approach of fractal fractional explains the memory of the function better than fractional only.

Characterization and Modelling of High Temperature Flow Behaviour of V Modified 2.25Cr-1Mo Heat Resistant Steel Plate

In order to study the high temperature flow behaviour of the V modified 2.25Cr-1Mo steel plate to guide the industrial rolling practice, the hot compression tests were carried out at the temperatures from 900 ℃ to 1150 ℃ and the strain rates from 0.01s^-1 to 1 s^-1 on Thermecmastor-Z equipment. Based on the experimental data of the hot compression tests, a kind of Arrhenius-type constitutive equation was developed.The equation can accurately show the relationship between the flow stress and the deformation temperature, the strain and the strain rate. The measured true stress-true strain curves exhibit two kinds of flow stress curves. Moreover, the forming mechanisms of these two types curves were explained by softening, wok hardening theory as well as metallographic and hardness experimental results. The accuracy of the developed Arrheniustype constitutive equation was identified by three kinds of statistic parameters and also by comparison of the measured and predicted data. The reasonable value of the three types of statistic parameters and the good agreement between the experimental and predicted data can confirm the validity of the developed Arrheniustype constitutive equation for V modified 2.25 Cr-1 Mo heat resistant steel plate.

NUMERICAL STUDY ON FLOW DISTRIBUTION IN PLATE-FIN HEAT EXCHANGERS

Objective To investigate the flow distribution in plate fin heat exchangers and optimize the design of header configuration for plate fin heat exchangers. Methods A mathematical model of header was proposed. The effects of the header configuration on the flow distribution in plate fin heat exchangers were investigated by CFD. The second header configuration with a two stage distributing structure was brought forward to improve the performance of flow distribution. Results It is found that the flow maldistribution is very serious in the direction of header length for the conventional header used in industry. The numerical predictions indicate that the improved header configurations can effectively improve the performance of flow distribution in plate fin heat exchangers. Conclusion The numerical simulation confirms that CFD should be a suitable tool for predicting the flow distribution. The method has a wide variety of applications in the design of plate fin heat exchangers.

Heat Transfer Modelling of Plate Heat Exchanger in Solar Heating System

Plate heat exchanger can obtain higher thermal performance because of its advantages in high heat transfer coefficient, small scale, and can realize pure counter current flow. It has been widely applied in HVAC industry. In this paper, the numerical research of plate heat exchanger in solar heating system has been proposed. Aimed at the type of herringbone corrugated plate which has better thermal performance and been widely used, the three dimensional model is established by Gambit software. Using FLUENT software for numerical calculation, by studying the effect of corrugated inclination angle, corrugated depth, corrugated spacing and inlet velocity of heat exchanger on internal temperature, pressure, velocity distributions of domains, the relationship between the above parameters and the Nusselt Number and the pressure drop was obtained by simulation data. Heat transfer coefficient and pressure drop correlations used to measure the overall performance of the heat exchanger. The result shows that the optimal structure parameters is corrugated angle 60°, corrugated depth 4 mm and corrugated spacing 16 mm.

Transient heat transfer characteristics of air-array-jet impingement with different nozzle arrangements on high-tempera-ture flat plate in small jet-to-plate distance

Numerical studies on transient heat transfer characteristics of air-array-jet impingement with a small jet-to-plate distance and a large temperature difference between nozzles and plate were presented.The dimensionless jet-to-plate distance(H/D)was 0.2,and non-dimensional nozzle-to-nozzle spacing(S/D)was 3,4,5 and 6,respectively.It is found that the quenching time is shortened at a constant total mass flow at air jet inlet m·(m·=218.21 kg/h),and the heat transfer uniformity is deterio-rated as S/D increases.However,the adding reversed-flow nozzles can shorten the quenching time of the glass plate considerably with a modest change in the heat transfer uniformity.The results at variable m·are the same as those at a fixed m·.Furthermore,the parity and arrangement of nozzles are also discussed,It is found that an odd number of nozzles is more beneficial for transient heat transfer.Based on these results,an appropriate proposal for ultra-thin glass tempering process is presented.

Melting and Solidification Heat Transfer Characteristics of a Phase-Change Material in a Latent Heat Storage Vessel: Effects of a Perforated Partition Plate and Metal Fiber

Today, latent heat storage technology has advanced to allow reuse of waste heat in the middle-temperature range. This paper describes an approach to develop a latent heat storage system using middle-temperature waste heat (~100oC - 200oC) from factories. Direct contact melting and solidification behavior between a heat-transfer fluid (oil) and a latent heat storage material mixture were observed. The mixture consisted of mannitol and erythritol (Cm = 70 mass %, Ce = 30 mass %) as a phase-change material (PCM). The weight of the PCM was 3.0 kg and the flow rate of the oil, foil, was 1.0, 1.5, or 2.0 kg/min. To decrease the solidified height of the PCM mixture during the solidification process, a perforated partition plate was installed in the PCM region in the heat storage vessel. PCM coated oil droplets were broken by the perforated partition plate, preventing the solidified height of the PCM from increasing. The solidification and melting processes were repeated using metal fiber. It was found that installing the metal fiber was more effective than installing the perforated partition plate to prevent the flow out problem of the PCM.

Research on the Flow and Heat Transfer Characteristics of a Water-Cooling Plate in a Heat Dissipation System

The water-cooling heat dissipation technology can solve the heat dissipation and noise problems of the calculation plate.Therefore,the structural design of the water-cooling plate directly affects its flow and heat transfer characteristics,which restricts the promotion and application of the technology.To this end,the water-cooling plate of a heat dissipation system was taken as the research object,and its flow and heat transfer characteristics were numerical simulated and experimental studied.Through comparative analysis,the rationality of the numerical simulation method was verified.Based on this,three improved schemes of water-cooling plate structure were proposed and numerical simulation was carried out,and the optimal model was verified by experiments.The results of the study show that compared with the original water-cooling plate,the optimized water-cooling plate has increased internal flow velocity and distributes uniformly,increased heat transfer amount by 4.2%,and the average temperature of the calculation plate decreased by 5.3%.

The Influence of Preheat Temperature of Steel Plate on Steel-mushy Cu-graphite Bonding

The pressing bonding of steel plate to QTi3.5-3.5 graphite slurry was conducted. Under the conditions of 530 ℃ for the preheat temperature of dies, 45% for the solid fraction of QTi3.5- 3.5 graphite slurry, 50 MPa for the pressure and 2 min for the pressing time, the relationship between the preheat temperature of steel plate and interfacial mechanical property of bonding plate was studied. The results show that when the preheat temperature of steel plate is lower titan 618 ℃ , the interfacial shear strength of bonding plate increases with the increasing of the preheat temperature of steel plate. When the preheat temperature of steel plate is higher than 618 ℃ , the interfacial shear strength decreases with the increasing of the preheat temperature of steel plate. When the preheat temperature of steel plate is 618 ℃ , the highest interfacial shear strength of bonding plate of 127.8 MPa can be got.

Heat Flux on EAST Divertor Plate in H-mode with LHCD/LHCD+NBI

Based on the surface temperature measured by the infrared camera on the experimental advanced superconducting tokamak （EAST）, the heat fluxes on the lower outer divertor target plate during H-mode with the lower-hybrid wave current drive （LHCD） only and with the LHCD combined with the neutral beam injection （NBI） are calculated by the DFLUX code and compared. The analyzed discharges are lower single null divertor configuration discharges. In the case with the LHCD only （Ip ~ 400kA, PLHCD ~ 2 MW）, ELM-free appears after L-H transition with the peak heat flux on the lower outer target plate less than 1 MW/m2. However, there is no ELM- free appearing after the L-H transition in the case with the LHCD＋NBI （Ip ~ 300 kA, PLHCD ＋ PNBI ~ 2 MW）. The results show that the peak heat fluxes on the lower outer target plate in the LHCD＋NBI H-mode cases are larger than those in the LHCD H-mode under the similar auxiliary heating power. This is because the heat flux profiles of the lower outer target plate as a function of plate location in ELMing with the LHCD＋NBI are narrower than those with the LHCD only. The results are consistent with the results in terms of the scrape-off layer width observed in the EAST.