Heat transfer behavior of AZ80-1%Y alloy during low-frequency electromagnetic casting

Heat transfer behaviors of AZ80?1%Y alloy during low frequency electromagnetic casting (LFEC) and direct chilling casting were studied by in-situ temperature measurement. The results demonstrated that the low frequency electromagnetic field (EM) caused forced convection in the melt during LFEC. The forced convection led to uniform solidification velocity and temperature field. EM frequency, excitation current intensity and casting temperature could control the heat transfer behavior. The forced convection could improve the microstructure and degrade the difference in microstructure between the edge and center of billet. Appropriate parameters of low frequency EM for casting Mg alloy are 20 Hz of frequency and 60 A of electric current intensity.

Effect of different processing parameters on interfacial heat-transfer behavior in high-pressure die-casting process

Vacuum die casting can reduce the'air entrapment'phenomenon during casting process.Based on the temperature measurements at metal-die interface with different processing parameters,such as slow shot speed(VL),high shot speed(VH),pouring temperature(Tp)and initial die temperature(Tm),inverse method was developed to determine the interfacial heat transfer coefficient(IHTC).The results indicate that a closer contact between the casting and die could be achieved when the vacuum system is used.It is found that the vacuum could strongly increase the values of IHTC and decrease the grain size in castings.The IHTC could have a higher peak value with increasing the Tp from680to720℃or the VL from0.1to0.4m/s.In addition,the influence of the VH and Tm on IHTC could be negligible.

A study of metal/die interfacial heat transfer behavior of vacuum die cast pure copper

High pressure die casting copper is used to produce rotors for induction motors to improve efficiency.Experiments were carried out for a special"step-shape"casting with different step thicknesses.Based on the measured temperature inside the die,the interfacial heat transfer coefficient(IHTC)at the metal/die interface during vacuum die casting was evaluated by solving the inverse problem.The IHTC peak value was 4.5×10^3-11×10^3 W·m^-2·K^-1 under the basic operation condition.The influences of casting pressure,fast shot speed,pouring temperature and initial die surface temperature on the IHTC peak values were investigated.Results show that a greater casting pressure and faster shot speed could only increase the IHTC peak values at the location close to the ingate.An increase of pouring temperature and/or initial die surface temperature significantly increases the IHTC peak values.

NUMERICAL METHOD OF MIXED FINITE VOLUME-MODIFIED UPWIND FRACTIONAL STEP DIFFERENCE FOR THREE-DIMENSIONAL SEMICONDUCTOR DEVICE TRANSIENT BEHAVIOR PROBLEMS

Transient behavior of three-dimensional semiconductor device with heat conduc- tion is described by a coupled mathematical system of four quasi-linear partial differential equations with initial-boundary value conditions. The electric potential is defined by an ellip- tic equation and it appears in the following three equations via the electric field intensity. The electron concentration and the hole concentration are determined by convection-dominated diffusion equations and the temperature is interpreted by a heat conduction equation. A mixed finite volume element approximation, keeping physical conservation law, is used to get numerical values of the electric potential and the accuracy is improved one order. Two con- centrations and the heat conduction are computed by a fractional step method combined with second-order upwind differences. This method can overcome numerical oscillation, dispersion and decreases computational complexity. Then a three-dimensional problem is solved by computing three successive one-dimensional problems where the method of speedup is used and the computational work is greatly shortened. An optimal second-order error estimate in L2 norm is derived by using prior estimate theory and other special techniques of partial differential equations. This type of mass-conservative parallel method is important and is most valuable in numerical analysis and application of semiconductor device.

Preparation of microsized hematite powder from ferrous sulfate via microwave calcination

The preparation of microsized hematite powder from ferrous sulfate using microwave calcination was investigated based on the TG/DTG curves. The decomposition of industrial ferrous sulfate under air atmosphere was divided into three stages, and a ferrous sulfate sample added with 15% Fe_2O_3 could strongly absorb microwave energy. Therefore, preparing hematite powder from ferrous sulfate using microwave calcination was feasible. Hematite was obtained under the following optimized conditions: calcination temperature, 850 °C; microwave power, 650 W; and sample amount, 40 g. The obtained hematite satisfied the first-grade quality requirements. The total ferrum value was more than 58%, and the total sulfur and phosphorus contents were less than 0.5% and 0.2%, respectively. X-ray powder diffraction and scanning electron microscopy were used to characterize the structure and morphology of microsized hematite powder. The particles were non-spherical in shape, and the average particle size distribution was 10.45 μm. This work provides new potential applications for waste ferrous sulfate.

Development and application of inverse heat transfer model between liquid metal and shot sleeve in high pressure die casting process under non-shooting condition

To predict the heat transfer behavior of A380 alloy in a shot sleeve, a numerical approach(inverse method) is used and validated by high pressure die casting(HPDC) experiment under non-shooting condition. The maximum difference between the measured and calculated temperature profiles is smaller than 3 °C, which suggests that the inverse method can be used to predict the heat transfer behavior of alloys in a shot sleeve. Furthermore, the results indicate an increase in maximum interfacial heat flux density(q_(max)) and heat transfer coefficient(h_(max)) with an increase in sleeve filling ratio, especially at the pouring zone(S2 zone). In addition, the values of initial temperature(T_(IDS)) and maximum shot sleeve surface temperature(T_(simax)) at the two end zones(S2 and S10) are higher than those at the middle zone(S5). Moreover, in comparison with fluctuations in heat transfer coefficient(h) with time at the two end zones(S2 and S10), 2.4-6.5 kW ·m^(-2)·K^(-1), 3.5-12.5 kW ·m^(-2)·K^(-1), respectively, more fluctuations are found at S5 zone, 2.1-14.7 kW ·m^(-2)·K^(-1). These differences could theoretically explain the formation of the three zones: smooth pouring zone, un-smooth middle zone and smooth zone, with different morphologies in the metal log under the non-shot casting condition. Finally, our calculations also reveal that the values of q_(max) and h_(max) cast at 680 °C are smaller than those cast at 660 °C and at 700 °C.

Evolution of interfacial heat transfer,contact behavior and microstructure during sub-rapid solidification of molten steel with different hydrogen contents

Typical Q235 low-carbon steel samples with different hydrogen contents(0.0004,0.0008,and 0.0013 wt.%)were prepared by adjusting the environment humidity and moisture.The effects of hydrogen on interfacial heat transfer,contact behavior,and microstructure evolution were investigated using a novel droplet solidification technique.The results revealed that when the hydrogen content increases from 0.0004 to 0.0013 wt.%,the maximum heat flux between the molten steel and cooling substrate decreases from 8.01 to 6.19 MW/m^(2),and the total heat removed in the initial 2 s reduces from 10.30 to 8.27 MJ/m^(2).Moreover,the final contact angle between the molten steel and substrate increases from 103.741°to 113.697°,and the number of pores on the droplet bottom surface increases significantly from 21 to 210 with the increase in hydrogen.The surface roughness of the droplet bottom surface increases from 20.902 to 49.181 pm.In addition,the average grain size of the droplet increases from 14.778 to 33.548 pm with the increase in the hydrogen content.The interfacial contact condition becomes worse due to the escape of hydrogen from the steel matrix during the cooling process,which leads to the reduction in the interfacial heat transfer and the increase in the grain size.

Heat transfer behaviors of some supercritical fluids: A review

Supercritical fluids(e.g.,hydrocarbon fuels,water,carbon dioxide,and organic working medium,etc)have been recognized as working media to improve thermal efficiencies in power cycles and energy conversion,and have been used or selected as the working fluids in engineering fields such as aerospace,nuclear power,solar energy,refrigeration,geothermal energy,chemical technology,and so on.To better understand the interesting characteristic or abnormal behaviors of supercritical fluids,most valuable research works(including experimental results and numerical studies)from domestic and abroad have been documented.As such,this paper presents a comprehensive review on heat transfer behaviors of some supercritical fluids in engineering applications.This review focuses on recently available articles published mainly from 2016 up to the present time.The common problems(i.e.,heat transfer enhancement and heat transfer deterioration particularly for the supercritical hydrocarbon fuels)in the supercritical field are summarized and some perspectives on future prospects are also included.

Determination of Interfacial Heat Transfer Behavior at the Metal/Shot Sleeve of High Pressure Die Casting Process of AZ91D Alloy

The interfacial heat transfer behavior at the metalJshot sleeve interface in the high pressure die casting （HPDC） process of AZ91D alloy is carefully investigated. Based on the temperature measurements along the shot sleeve, inverse method has been developed to determine the interfacial heat transfer coefficient in the shot sleeve. Under static condition, Interracial heat transfer coefficient （IHTC） peak values are 11.9, 7,3, 8.33kWm-2K-1 at pouring zone （S2）, middle zone （S5）, and end zone （510）, respectively. During the casting process, the IHTC curve displays a second peak of 6.1 kWm-2 K-1 at middle zone during the casting process at a slow speed of 0.3 ms 1 Subsequently, when the high speed started, the IHTC curve reached a second peal〈 of 12.9 kW m-2K-1 at end zone. Furthermore, under different slow casting speeds, both the calculated initial temperature （TIDs） and the maximum temperature （Tsimax） of shot sleeve surface first decrease from 0.1 ms-1 to 0.3 ms-1, but increase again from 0.3 ms-1 to 0.6 ms-1. This result agrees with the experimental results obtained in a series of ＂plate-shape＂ casting experiments under different slow speeds, which reveals that the amount of ESCs decreases to the minimum values at 0.3 m s-1 and increase again with the increasing casting slow speed.

Effect of Stress-Dependent Thermal Conductivity on Thermo-Mechanical Coupling Behavior in GaN-Based Nanofilm Under Pulse Heat Source

The thermal properties of a nanostructured semiconductor are affected by multi-physical fields,such as stress and electromagnetic fields,causing changes in temperature and strain distributions.In this work,the influence of stress-dependent thermal conductivity on the heat transfer behavior of a GaN-based nanofilm is investigated.The finite element method is adopted to simulate the temperature distribution in a prestressed nanofilm under heat pulses.Numerical results demonstrate the effect of stress field on the thermal conductivity of GaN-based nanofilm,namely,the prestress and the thermal stress lead to a change in the heat transfer behavior in the nanofilm.Under the same heat source,the peak temperature of the film with stress-dependent thermal conductivity is significantly lower than that of the film with a constant thermal conductivity and the maximum temperature difference can reach 8.2 K.These results could be useful for designing GaN-based semiconductor devices with higher reliability under multi-physical fields.

Decomposition of the mixed rare earth concentrate by microwave-assisted method

A novel process was proposed to strengthen the decomposition of the mixed rare earth concentrate by utilizing the microwave radiation.Mineralogical information on the mechanisms by which microwave heating improved the leaching behavior of rare earth elements（REEs）,and an interpretation of the interrelationship between mineralogy,decomposition process,and leaching process were provided in this study.The influences of the temperature,time of microwave heating and contents of NaO H（mass ratio of NaO H to mixed rare earth concentrate）on the decomposition of mixed rare earth concentrate were investigated.The results revealed that the temperature was the main factor affecting the decomposition process.The recovery of REEs by hydrochloric acid leaching reached 93.28% under the microwave heating conditions：140 oC,30 min and 35.35% NaO H.The BET specific surface area and SEM analysis indicated that the particles of mixed rare earth concentrate were non-hole,while the particles presented a porous structure after heating the concentrate by microwave radiation.For the microwave treated sample after water leaching,the BET specific surface area was 11.04 m^2/g,which was higher than the corresponding values（6.94 m^2/g）for the mixed rare earth concentrate.This result could be attributed to the phase changes of bastnaesite and monazite,and a number of cracks induced by thermal stress.The increase of BET specific surface area resulted in an increase of the recovery of REEs by promoting interaction within the system of acid leaching.