Dense-medium cyclones have been used for beneficiation of fine particles of coal. In this study, the usability of cyclones in the beneficiation of tailings of a coal preparation plant was investigated. For this purpos...Dense-medium cyclones have been used for beneficiation of fine particles of coal. In this study, the usability of cyclones in the beneficiation of tailings of a coal preparation plant was investigated. For this purpose, separation tests were conducted using spiral concentrator and heavy medium cyclones with the specific weight of medium 1.3-1.8 (g/cm^3) on different grading fractions of tailing in an industrial scale (the weight of tail sample was five tons). Spiral concentrator was utilized to beneficiate particles smaller than 1 mm. In order to evaluate the efficiency of cyclones, sink and float experiments using a specific weight of 1.3, 1.5, 1.7 and 1.9 g/cm^3, were conducted on a pilot scale. Based on the obtained results, the recovery of floated materials in cyclones with the specific weight of 1.40, 1.47 and 1.55 g/cm^3 are 17.75%, 33.80%, and 50%, respectively. Also, the cut point (Pso), which is the relative density at which particles report equally to the both products are 1.40, 1.67 and 1.86 g/cm^3. The probable errors of separation for defined specific weights for cyclones are 0.080, 0.085 and 0.030, respectively. Also, the coefficients of variation was calculated to be 0.20, 0.12 and 0.03. Finally, it could be said that the performance of a cyclone with a heavy medium of 1.40 g/cm^3 specific weight is desirable compared with other specific weights.展开更多
Jajarm's bauxite deposits are mainly diasporic, and they have a low mass ratio of Al2O3/SiO2. It is necessary to increase the run-of-mine mass ratio before feeding the material to the Bayer process. Chemical analysis...Jajarm's bauxite deposits are mainly diasporic, and they have a low mass ratio of Al2O3/SiO2. It is necessary to increase the run-of-mine mass ratio before feeding the material to the Bayer process. Chemical analysis indicated that the low-grade bauxite sample from Jajarm contained 43.9wt% Al2O3 and 13.35wt% SiO2, resulting in a mass ratio of 3.29. According to mineralogical studies, the presence of aluminosilicate minerals such as kaolinite, illite, and quartz was the main reason for the decrease of the mass ratio. Microscopic observations revealed that, with the size reduction from -1000+710 to -38 μm, the liberation degree of diaspore increased from 10% to 60%, and that of aluminosilicates increased from 20% to 85%. Heavy liquids with the densities of 2.8, 3.0, 3.2, and 3.4 g/cm3 were used to evaluate the heavy media separation in three sizes, i.e., -3350+710, -710+212, and -212+125 μm. Laboratory studies confirm that the density of 3.2 g/cm3 can produce the concentrates (in sunk fractions) with recoveries of 89.09%, 91.24%, and 84.68% with the Al2O3/SiO2 mass ratios of 5.03, 5.16, and 5.15 for the -3350+710, -710+212, and -212+ 125 μ m sizes, respectively.展开更多
文摘Dense-medium cyclones have been used for beneficiation of fine particles of coal. In this study, the usability of cyclones in the beneficiation of tailings of a coal preparation plant was investigated. For this purpose, separation tests were conducted using spiral concentrator and heavy medium cyclones with the specific weight of medium 1.3-1.8 (g/cm^3) on different grading fractions of tailing in an industrial scale (the weight of tail sample was five tons). Spiral concentrator was utilized to beneficiate particles smaller than 1 mm. In order to evaluate the efficiency of cyclones, sink and float experiments using a specific weight of 1.3, 1.5, 1.7 and 1.9 g/cm^3, were conducted on a pilot scale. Based on the obtained results, the recovery of floated materials in cyclones with the specific weight of 1.40, 1.47 and 1.55 g/cm^3 are 17.75%, 33.80%, and 50%, respectively. Also, the cut point (Pso), which is the relative density at which particles report equally to the both products are 1.40, 1.67 and 1.86 g/cm^3. The probable errors of separation for defined specific weights for cyclones are 0.080, 0.085 and 0.030, respectively. Also, the coefficients of variation was calculated to be 0.20, 0.12 and 0.03. Finally, it could be said that the performance of a cyclone with a heavy medium of 1.40 g/cm^3 specific weight is desirable compared with other specific weights.
文摘Jajarm's bauxite deposits are mainly diasporic, and they have a low mass ratio of Al2O3/SiO2. It is necessary to increase the run-of-mine mass ratio before feeding the material to the Bayer process. Chemical analysis indicated that the low-grade bauxite sample from Jajarm contained 43.9wt% Al2O3 and 13.35wt% SiO2, resulting in a mass ratio of 3.29. According to mineralogical studies, the presence of aluminosilicate minerals such as kaolinite, illite, and quartz was the main reason for the decrease of the mass ratio. Microscopic observations revealed that, with the size reduction from -1000+710 to -38 μm, the liberation degree of diaspore increased from 10% to 60%, and that of aluminosilicates increased from 20% to 85%. Heavy liquids with the densities of 2.8, 3.0, 3.2, and 3.4 g/cm3 were used to evaluate the heavy media separation in three sizes, i.e., -3350+710, -710+212, and -212+125 μm. Laboratory studies confirm that the density of 3.2 g/cm3 can produce the concentrates (in sunk fractions) with recoveries of 89.09%, 91.24%, and 84.68% with the Al2O3/SiO2 mass ratios of 5.03, 5.16, and 5.15 for the -3350+710, -710+212, and -212+ 125 μ m sizes, respectively.