Research Progress of Key Technology of High-Speed and High Precision Motorized Spindles

High speed machining and high precision machining are two tendencies of themanufacturing technology worldwide. The motorized spindle is the core component of the machine toolsfor achieving the high speed and high precise machining, which affects the general developmentlevel of the machine tools to a great extent. Progress of the key techniques is reviewed in thispaper, in which the high speed and high precision spindle bearings, the dynamical and thermalcharacteristics of spindles, the design technique of the high frequency motors and the drivers, theanti-electromagnetic damage technique of the motors, and the machining and assembling technique areinvolved. Finally, tha development tendencies of the motorized spindles are presented.

Design of Low Power and High Speed CMOS Comparator for A/D Converter Application

This paper presents an improved method for design of CMOS comparator based on a preamplifier-latch circuit driven by a clock. Design is intended to be implemented in Sigma-delta Analog-to-Digital Converter (ADC). The main advantage of this design is capable to reduce power dissipation and increase speed of an ADC. The design is simulated in 0.18 μm CMOS Technology with Cadence environment. Proposed design exhibits good accuracy and a low power consumption about 102 μW with operating sampling frequency 125 MHz and 1.8 V supply. Simulation results are reported and compared with earlier work done and improvements are observed in this work.

LUBRICATION FILM FORMATION MECHANISM OF SLIPPER PAIRS IN LOW SPEED HIGH TORQUE HYDRAULIC MOTORS

Pressure-flow analytical formulas of lubrication film of slipper pairs on camshaft connecting rod type low speed high torque （LSHT） hydraulic motors are put forward. The bottom surface of slipper pairs is rectangle, and the effect of squeeze flow and pressure differential flow is considered. The dynamic process of lubrication film formation through squeezing is numerically studied by computer simulation. Effects of supply pressure, initial lubrication film thickness, velocity damping coefficient, loading impact and gravity, etc are studied. Advantages of novel slipper pairs with large oil cavity area are pointed out.

MECHANICAL-ELECTRIC COUPLING DYNAMICAL CHARACTERISTICS OF AN ULTRA-HIGH SPEED GRINDING MOTORIZED SPINDLE SYSTEM

On the basis of the traditional mechanical model of a grinding wheel rotor and the mechanical-electric coupling model with ideal sinusoidal supply, taking high-frequency converting current of inverter power switches into further consideration, a modified mechanical-electric coupling model is created. The created model consists of an inverter, a motorized spindle, a grinding wheel and grinding loads. Some typical non-stationary processes of the grinding system with two different supplies, including the starting, the speed rising and the break in grinding loads, are compared by making use of the created model. One supply is an ideal sinusoidal voltage source, the other is an inverter. The theoretical analysis of the high-order harmonic is also compared with the experimental result. The material strategy of suppressing high-order harmonic mechanical-electric coupling vibration by optimizing inverter operating parameters is proposed.

Thermal Model of High-Speed Spindle Units

For the purpose to facilitate development of high-speed Spindle Units (SUs) running on rolling bearings, we have developed a beam element model, algorithms, and software for computer analysis of thermal characteristics of SUs. The thermal model incorporates a model of heat generation in rolling bearings, a model of heat transfer from bearings, and models for estimation of temperature and temperature deformations of SU elements. We have carried out experimental test and made quantitative evaluation of the effect of operation conditions on friction and thermal characteristics of the SUs of grinding and turning machines of typical structures. It is found that the operation conditions make stronger effect on SU temperatures when rpm increases. A comparison between the results of analysis and experiment proves their good mutual correspondence and allows us to recommend application of the models and software developed for design and research of high-speed SUs running on rolling bearings.

Influence of Low Speed Rolling Movement on High Electrical Breakdown for Water Dielectric with Microsecond Charging

By means of a coaxial apparatus, high electrical breakdown experiments are carried out in the rest state and the low speed rolling state with microsecond charging and the experimental results are analyzed. The conclusions are： （1） the breakdown stress of water dielectric in the rolling state is in good agreement with that in Martin formula, and so is that in the rest state; （2） the breakdown stress of water dielectric in the rolling state is about 5% higher than that in the rest state; （3） the results simulated with ANSYS demonstrate that the breakdown stress of water dielectric decreases when the bubbles appear near the surface of electrodes; （4） the primary mechanism to increase the breakdown stress of water dielectric in the rolling state is that the bubbles are driven away and the number of bubbles near the surface of electrodes is decreased by rolling movement.

Model of Rotation Accuracy of High-Speed Spindles on Ball Bearings

For the purpose to improve a design quality of high-speed spindle units, we have developed mathematical models and software to simulate a rotation accuracy of spindles running on ball bearings. In order to better understand the mechanics of ball bearings, the dynamic interaction of ball bearings and spindle unit, and the influence of the bearing imperfections on the spindle rotation accuracy, we have carried out computer aided analysis and experimental studies. When doing this, we have found that the spindle rotation accuracy can vary drastically with rotational speed. The influence of bearing preload has a secondary importance. Comparison of the results of these studies has demonstrated adequacy of the models developed to the real spindle units.

High speed continuous turning of hardened steel with newly developed low content PCBN

In this study,newly developed low content PCBN was used to evaluate the cutting performance in high speed turning of hardened steel.Using new PCBN and commercially available PCBN tipped inserts under the same cutting condition,cutting performance with variable cutting speed,feed rate and depth of cuts on tools were measured by observation of flank and crater wear.Its microstructures were analyzed through SEM microscope,measurement of surface roughness on workpiece was also performed. According to cutting performance results,it is shown that new PCBN shows much longer tool life in high speed continuous turning than our conventional PCBN tools,with improved wear and chipping resistance.This result on the machinability of new PCBN for hardened steel will provide effective guidelines to manufacturing engineers,also provide useful economic machining solution for high speed continuous turning for hardened steel.

Reliability of High Speed Ultra Low Voltage Differential CMOS Logic

In this paper, we present a solution to the ultra low voltage inverter by adding a keeper transistor in order to make the semi-floating-gate more stable and to reduce the current dissipation. Moreover, we also present a differential ULV inverter and elaborate on the reliability and fault tolerance of the gate. The differential ULV gate compared to both a former ULV gate and standard CMOS are given. The results are obtained through Monte-Carlo simulations.

A Low Power and High Speed Viterbi Decoder Based on Deep Pipelined, Clock Blocking and Hazards Filtering

A high speed and low power Viterbi decoder architecture design based on deep pipelined, clock gating and toggle filtering has been presented in this paper. The Add-Compare-Select (ACS) and Trace Back (TB) units and its sub circuits of the decoder have been operated in deep pipelined manner to achieve high transmission rate. The Power dissipation analysis is also investigated and compared with the existing results. The techniques that have been employed in our low-power design are clock-gating and toggle filtering. The synthesized circuits are placed and routed in the standard cell design environment and implemented on a Xilinx XC2VP2fg256-6 FPGA device. Power estimation obtained through gate level simulations indicated that the proposed design reduces the power dissipation of an original Viterbi decoder design by 68.82% and a speed of 145 MHz is achieved.

ZERO TRANSMISSION AND ITS APPLICATION IN HIGH SPEED CNC MACHINE TOOLS

In order to realize high speed machining,the special requirements for the transmission and sturctrue of CNC machine tool have to be satisfied.A high speed spindle unit driven by a built-in motor is developed.An oil-water heat exchange system is used for cooling the spindle motor.The spindle is supported by Si_4N_3 ceramic ball angular contact bearings. An oil-air lubricator is used to lubricate and cool the spindle bearings.Some special structures are taken for balancing the spindle.

Producing ultra-high-speed nitrogen jets by arc heating in a low-pressure chamber

Pure nitrogen gas was heated with direct current arc, at input powers from several hundred Watt to over 5 kW, and then injected through a nozzle into a chamber at 1 or 10 Pa pressure, with the purpose of accelerating the gas to very high speed around 7 km/s. Various structures of the arc generator and gas expansion nozzle were examined. Results show that bypass exhausting of the boundary layer before it enters the nozzle divergent section can greatly increase flow speed of the jet, thus it might be possible to use nitrogen as a working gas in high speed gas dynamic test facilities.

20 Gbit/s 1∶2 demultiplexer of low-power using 0.18 μm CMOS

A 1 ： 2 demultiplexer（DEMUX） that is fabricated using 0. 18 μm CMOS （complementary metaloxide-semiconductor transistor） technology is presented. The DEMUX consists of a master-slave-slave, masterslave D flip-flops and output buffers. The D flip-flop employs a dynamic-loading structure and common-gate topology with single clock phase for the bias transistors. The dynamic-loading structure can make the circuit work faster because it decreases the charge/discharge time of the output node, and it consumes lower power because its working current is in a switch mode. In addition, the positive feedback loop, which is made up of a cross-coupled transistor pair in the latch, speeds up the circuit. Measurement results at 20 Gbit/s 2^23 - 1 pseudo random bit sequence （PRBS） via on-wafer testing show that the 1： 2 DEMUX can operate well. The power dissipation is 108 mW with the area of 475μm×578μm.

VISUALIZATION OF FLOW STRUCTURES IN A TURBULENT BOUNDARY LAYER USING A NEW TECHNIQUE

In this paper, an experimental investigation on the flow structures in a turbulent bounda- ry layer employing a special laser light sheet-Hydrogen bubble flow visualization technique is described. It is observed that the high/low speed streaks are directly related to the hairpin or horseshoe-like vortices. This observation can give a better understanding of the physical mechanism in the turbulent boundary layer.

High Speed Column-Parallel CDS/ADC Circuit with Nonlinearity Compensation for CMOS Image Sensors

A high speed column-parallel CDS/ADC circuit with nonlinearity compensation is proposed in this paper.The correlated double sampling (CDS) and analog-to-digital converter (ADC) functions are integrated in a threephase column-parallel circuit based on two floating gate inverters and switched-capacitor network.The conversion rate of traditional single-slope ADC is speeded up by dividing quantization to coarse step and fine step.A storage capacitor is used to store the result of coarse step and locate the section of ramp signal of fine step,which can reduce the clock step from 2 n to 2 (n/2+1).The floating gate inverters are implemented to reduce the power consumption.Its induced nonlinear offset is cancelled by introducing a compensation module to the input of inverter,which can equalize the coupling path in three phases of the proposed circuit.This circuit is designed and simulated for CMOS image sensor with 640×480 pixel array using Chartered 0.18μm process.Simulation results indicate that the resolution can reach 10-bit and the maximum frame rate can reach 200 frames/s with a main clock of 10MHz.The power consumption of this circuit is less than 36.5μW with a 3.3V power supply.The proposed CDS/ADC circuit is suitable for high resolution and high speed image sensors.

Design and Performance Analysis of Small Denture Machining Equipment

The research and application on small denture machining equipment are great breakthrough for modern dental restoration technology. In this paper, a small denture machining equipment made of two spindles with four-axis was designed based on machining characteristics and functional analysis. Position accuracy and re-position accuracy were measured by accuracy instrument. In order to test its machining capacity, some typical microstcucture parts, such as straight channel, hemispherical surface, and molars coronal, were selected for high speed milling. It was obtained that the denture machining equipment met the machining requirements with high quality and efficiency, according to the acquisition and analysis of form and position errors, surface roughness, and 3-D profile.

Receptivity of plane Poiseuille flow to local micro-vibration disturbance on wall

The receptivity of plane Poiseuille flow to local single-period micro-vibration disturbances with different phases at the top and bottom walls was investigated through direct numerical simulation of three-dimensional incompressible Navier-Stokes equations. Results show that the disturbance presents a symmetrical distribution in the spanwise direction when the micro-vibration on the wall ends, and the initial disturbance velocities and spatial distribution of the disturbance structure are different at the top and bottom walls. The disturbance＇s velocity, amplitude, and high- and low-speed streaks increase with time, and the amplitude of streamwise disturbance velocity is larger than those of spanwise and vertical disturbance velocities. However, no significant Tollmien-Schlichting wave was found in the flow field. The number of disturbance vortex cores gradually increases with the disturbance area. High-speed disturbance fluid concentrates near the wall and its normal velocity largely points to the wall, while low-speed disturbance fluid largely deviates from the wall. Furthermore, the streamwise velocity profiles near the top and bottom walls both become plump because of the existence of the disturbances, and the streamwise velocity profiles show a trend of evolving into turbulent velocity profiles. The shear stress near the wall increases significantly. The local micro-vibration disturbance on the wall in plane Poiseuille flow can induce the development of a structure similar to turbulent spots.

基于OFDM的高速电力线载波通信系统设计

随着智能电网的提出和推广,基于电力线载波的通信系统因成本低、通信速率高等优点得到了广泛使用。然而电力线载波通信存在频率选择性衰落、多径衰落以及脉冲干扰等不利条件,为了给智能电网提供高速可靠的通信手段,设计了基于正交频分复用的高速电力线载波通信系统,采用粗步捕获+精准同步的两次同步技术。为了消除大动态噪声和干扰对同步绝对门限设定的影响,提出一种窗口滑动方法,在等分窗口内用后一部分的能量与前一部分的能量的比值作为判决变量,消除大动态噪声和干扰的影响。仿真结果表明,在电力线载波环境下,设计的方案能够很好地解决频率选择性问题,同时具有显著的抗脉冲干扰和多径衰落能力。

Design of RTD-Based TSRAM

A RTD-based TSRAM cell is introduced.The mechanism of different types of access transistors in this cell is described and NMOS is found most suitable from consideration of the cell size and power consumption.The architecture of a TSRAM system is presented.Simulation results show that the RTD-based TSRAM has advanced characteristics of small area,low power,and high speed.

The spatial-temporal evolution of coherent structures in log law region of turbulent boundary layer

The spatial-temporal evolution of coherent structures （CS） is significant for turbulence control and drag re- duction. Among the CS, low and high speed streak structures show typical burst phenomena. The analysis was based on a time series of three-dimensional and three-component （3D-3C） velocity fields of the flat plate turbulent boundary layer （TBL） measured by a Tomographic and Time-resolved PIV （Tomo TRPIV） system. Using multi-resolution wavelet transform and conditional sampling method, we extracted the intrinsic topologies and found that the streak structures appear in bar-like patterns. Furthermore, we seized locations and velocity information of transient CS, and then calculated the propagation velocity of CS based on spatial-temporal cross-correlation scanning. This laid a foundation for further studies on relevant dynamics properties.