Temperature dependence of mechanical properties and damage evolution of hot dry rocks under rapid cooling

Understanding the differences in mechanical properties and damage characteristics of granitoid under high temperatures is crucial for exploring deep geothermal resources.This study analyzes the evolution of the acoustic emission(AE)characteristics and mechanical parameters of granodiorite and granite after heating and water cooling by uniaxial compression and variable-angle shear tests under different temperature gradients.We identify their changes in mesostructure and mineral composition with electron probe microanalysis and scanning electron microscopy.Results show that these two hot dry rocks have similar diagenetic minerals and microstructure,but show significantly different mechanical and acoustic characteristics,and even opposing evolution trends in a certain temperature range.At the temperatures ranging from 100℃to 500℃,the compressive and shear mechanical properties of granodiorite switch repeatedly between weakening and strengthening,and those of granite show a continuous weakening trend.At 600℃,both rocks exhibit a deterioration of mechanical properties.The damage mode of granite is characterized by initiating at low stress,exponential evolutionary activity,and intensified energy release.In contrast,granodiorite exhibits the characteristics of initiating at high stress,volatile evolutionary activity,and intermittent energy release,due to its more stable microstructure and fewer thermal defects compared to granite.As the temperature increases,the initiation and propagation of secondary cracks in granodiorite are suppressed to a certain extent,and the seismicity and brittleness are enhanced.The subtle differences in grain size,microscopic heterogeneity,and mineral composition of the two hot dry rocks determine the different acoustic-mechanical characteristics under heating and cooling,and the evolution trends with temperature.These findings are of great significance for the scientific and efficient construction of rock mass engineering by rationally utilizing different rock strata properties.

Mechanical properties and damage constitutive model of sandstone after acid corrosion and high temperature treatments

Aiming at the problem of temperature-mechanics-chemical(T-M-C)action encountered by rocks in underground engineering,sandstone was selected as the sample for acid corrosion treatment at pH 1,3,5 and 7,the acid corrosion treated samples were then subjected to high-temperature experiments at 25,300,600,and 900℃,and triaxial compression experiments were conducted in the laboratory.The experimental results show that the superposition of chemical damage and thermal damage has a significant impact on the quality,wave velocity,porosity and compression failure characteristics of the rock.Based on the Lemaitre strain equivalent hypothesis theory,the damage degree of rock material was described by introducing damage variables,and the spatial mobilized plane(SMP)criterion was adopted.The damage constitutive model can well reflect the stress-strain characteristics of the rock triaxial compression process,which verified the rationality and reliability of the model parameters.The experiment and constitutive model analyzed the change law of mechanical properties of rock after chemical corrosion and high temperature thermal damage,which had certain practical significance for rock engineering construction.

Effect of low temperature aging on microstructure and mechanical properties of super-high strength aluminum alloy

The effects of heat treatment on the microstructure and mechanical properties of two alloys, namely Al-12.2%Zn-2.48%Cu-2.0%Mg-0.15%Zr-0.166%Ag（alloy 1）, and Al-9.99%Zn-1.72%Cu-2.5%Mg- 0.13%Zr （alloy 2） were investigated. The results show that low temperature aging after promotive solution treatment can increase elongation without the loss of strength for the studied alloys. The optimum aging treatment （T6） for alloy 1 and alloy 2 is 100℃/80h and 100℃/48h, respectively. Compared with other heat treatment alloys, alloy 1 and alloy 2 show super-high tensile strength up to 753MPa and 788MPa, remaining 9.3% and 9.7% elongation under T6 condition, respectively. During aging, trace addition of Ag enhances the formations of GP zone and metastable phase, and stabilizes GP zone and metastable phase to a higher temperature. Trace addition of Ag prolongs the aging time of reaching the peak strength and delays over-aging condition of the alloy. However, trace addition of Ag promotes the formation of coarse constituent in the alloy and consumes hardening alloying elements of Zn and Mg. Moreover, the addition of the transition element Zr in 7000 series super-high alloy forms incoherent Al3Zr dispersoid which can serve as nucleation sites for nonuniform precipitation of η phase during aging process. The higher the aging temperature, the greater the tendency for nonuniform precipitation of η phase.

Mechanical properties and fracture toughness of rail steels and thermite welds at low temperature

Brittle fracture occurs frequently in rails and thermite welded joints, which intimidates the security and reliability of railway ser- vice. Railways in cold regions, such as Qinghai-Tibet Railway, make the problem of brittle fi＇acture in rails even worse. A series of tests such as uniaxial tensile tests, Charpy impact tests, and three-point bending tests were carried out at low temperature to investigate the mechanical properties and fracture toughness of U71Mn and U75V rail steels and their thermite welds. Fracture micromechanisms were analyzed by scanning electron microscopy （SEM） on the fracture surfaces of the tested specimens. The ductility indices （percentage elongation aider frac- ture and percentage reduction of area） and the toughness indices （Charpy impact energy Ak and plane-strain fracture toughness Kic） of the two kinds of rail steels and the corresponding thermite welds all decrease as the temperature decreases. The thermite welds are more critical to fracture than the rail steel base metals, as indicated by a higher yield-to-ultimate ratio and a much lower Charpy impact energy. U71Mn rail steel is relatively higher in toughness than U75V, as demonstrated by larger Ak and Klc values. Therefore, U71Mn rail steel and the corresponding thermite weld are recommended in railway construction and maintenance in cold regions.

Microstructure and mechanical properties of high-strength low alloy steel by wire and arc additive manufacturing

A high-building multi-directional pipe joint(HBMDPJ)was fabricated by wire and arc additive manufacturing using high-strength low-alloy(HSLA)steel.The microstructure characteristics and transformation were observed and analyzed.The results show that the forming part includes four regions.The solidification zone solidifies as typical columnar crystals from a molten pool.The complete austenitizing zone forms from the solidification zone heated to a temperature greater than 1100℃,and the typical columnar crystals in this zone are difficult to observe.The partial austenitizing zone forms from the completely austenite zone heated between Ac1(austenite transition temperature)and1100℃,which is mainly equiaxed grains.After several thermal cycles,the partial austenitizing zone transforms to the tempering zone,which consistes of fully equiaxed grains.From the solidification zone to the tempering zone,the average grain size decreases from 75 to20μm.The mechanical properties of HBMDPJ satisfies the requirement for the intended application.

Piezoelectric properties of low loss and high Curie temperature (Bi, La)FeO_3-Pb(Ti, Mn)O_3 ceramics with Mn doping

Piezoelectric ceramics of 0.6(Bi0.9La0.1)FeO3-0.4Pb(Ti1-xMnx)O3 (BLF-PTM) for x=0, 0.01, 0.02, and 0.03 were prepared by sol-gel process combined with a solid-state reaction method. The tan? for BLF-PTM of x=0.01 is just 0.006 at 1 kHz, drastically decreasing by using Mn dopants. The TC increases to 490 ℃ for BLF-PTM of x=0.02. Furthermore, Mn modification effectively enhances the poling state and the piezoelectric properties of BLF-PTM. The kp, Qm, d33, and g33 of 0.34, 403, and 124 pC1·N-1 and 37×10-3 Vm·N-1 are achieved for BLF-PTM of x=0.01. The results indicate that Mn modified BLF-PTM is a competitive high power and high temperature piezoelectric material with excellent piezoelectric properties.

Effect of Lanthanum on Mechanical Properties of ZL702 Alloy at Room and High Temperature Condition

Effects of lanthanum on microstructure and mechanical properties of ZL702 alloy at room and high temperature conditions are studied. The experiment shows that high temperature intermetallics reticularly distributing at grain boundary are formed with La and Al, Si, Fe etc. elements of alloy, which enhances the thermal stability of the alloy. With appropriate content of La (0.10%～ 0.15%), the mechanical properties of the alloy, such as strength, at room temperature and high temperature can be improved.

Effect of low temperature thermo-mechanical treatment on microstructures and mechanical properties of TC4 alloy

The effects of low temperature thermo-mechanical treatment (LTTMT) on microstructures and mechanical properties of Ti-6Al-4V (TC4) alloy were studied by optical microscopy (OM), tensile test, scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The experimental results confirm that the strength of TC4 alloy can be improved obviously by LTTMT processing, which combines strain strengthening with aging strengthening. The effect of LTTMT on the alloy depends on the microstructure of the refined and dispersed α+β phase on the basis of high dislocation density by pre-deformation below recrystallization temperature. The tensile strength decreases with the increase of pre-deformation reduction. The optimal processing parameters of LTTMT for TC4 alloy are as follows: solution treatment at 900 ℃ for 15 min, pre-deformation in the range of 600-700 ℃ with a reduction of 35%, finally aging at 540 ℃ for 4 h followed by air-cooling.

Mechanical Properties with High Temperature and the Microstructure of Carbon/Phenolic Ablative Composites

Carbon fiber reinforced phenolic based composites were prepared by laminating molding. The variation in mechanical characteristics of composites was evaluated with heating temperature and procedure. The microstructures of composites at different temperatures were observed by optical microscope and scanning electron microscope, respectively. The results showed that the main weight loss range of carbon/phenolic is from 300 to 800 ℃, before 700 ℃ the weight loss was resulted from pyrolysis and after that the weight loss was mainly by oxidation in the fiber phase; with the heat treatment temperature rising, the bonding at the interface of carbon fibers and resin matrix weakened; in the pyrolysis temperature range, the interlaminar shear strength（ILSS） of carbon/phenolic showed a rapid drop with temperature rising, and then decrease in the rate of ILSS became relatively slower; the fiber oxidation had little influence on the ILSS.

Effect of Fast Cooling Rate on the Microstructure and Mechanical Properties of Low-Carbon High-Strength Steel Annealed in the Intercritical Region

The effect of fast cooling rate on the microstructure and mechanical properties of low-carbon high-strength steel annealed in the intercritical region was investigated using a Gleeble 1500 thermomechanical simulator and a continuous annealing thermomeehanical simulator. The results showed that the microstructure consisted of ferrite and bainite as the main phases with a small amount of retained austenite and martensite islands at cooling rate of 5 and 50 ℃/s, respectively. Fast cooling after continuous annealing affected all constituents of the microstructure. The mechanical properties were improved considerably. Ultimate tensile strength （U-TS） increased and total elongation （TEL） decreased with increasing cooling rate in all specimens. The specimen 1 at a cooling rate of 5 ℃/s exhibited the maximum TEL and UTSxTEL （20% and 27 200 MPa%, respectively） because of the competition between weakening by presence of the retained austenite plus the carbon indigence by carbide precipitation, and strengthening by martensitic islands and precipitation. The maximum UTS and YS （1 450 and 951 MPa, respectively） were obtained for specimen 2 at a cooling rate of 50 ℃/s. This is attributed to the effect of dispersion strengthening of finer martensite islands and the effect of precipitation strengthening of carbide precipitates.

Development of a new instrument for measurement of high temperature mechanical properties of resin-bonded sand

The mechanical properties of resin-bonded sand mixtures at high temperatures significantly affect the quality of casting. However, the existing instruments for high-temperature performances testing mainly focus on inorganic binder-bonded sands no matter the test items or the atmospheric protection, while the instrumentss specially designed for resin-bonded sand are not yet available. A new instrument for testing the hightemperature performance of resin sand was designed including the confirmation of the testing parameters, loading, measurement and control systems, and the design of the frame shape and heating furnace. This instrument can test the compressive strength, heat tolerance time and restraining load of phenol-formaldehyde resin coated sand, self-hardened furan resin sand, and trimethylamine(TEA)-based resin bonded sand at high temperatures. The developed instrument has a high accuracy offering smaller than 0.3% deviation at a full scale in the measurement of the high temperature compressive strength and the restraining load over the range of 0-6.8 MPa and 0-2,000 N, respectively. The high temperature heat tolerance time range is 0-300 s and its measurement accuracy is ±1 s.

High temperature mechanical properties of low carbon silicon-bearing steel by twin-roll strip casting

The tensile equipment of the advanced confocal scanning laser microscope （CSLM） was used to research the high temperature mechanical properties of low carbon silicon-bearing steel by twin-roll strip casting. The results show that, at the strain rate of 0. 000 5 s ^-1, the strip clearly shows signs of brittleness at around 600 ℃ and its plasticity falls considerably between 750 ℃ and 600 ℃. This is because during the transformation from austenite to ferrite, the low strength ferrite at the austenite grain boundaries greatly reduces the steel＇ s high temperature plasticity. The subsequent strip coiling process should be controlled at less than the brittle temperature of approximately 600 ℃, so cracks at the coiling stage can be prevented.

Effect of Heat Treatment on Microstructure and Mechanical properties of high strength low alloy(HSLA)steel

In this paper,a Fe-based Mn-Ni–Cr–Mo high strength low alloy(HSLA)steel was prepared by using Vacuum melting,following by hot rolling with 78%deformation and various heat treatment processes.Microstructure were characterized by optical microscope(OM),scanning electron microscope(SEM)equipped with energy dispersive spectrometer.Tensile tests were performed.After direct quenching(Q)from 860℃,the samples were subjected to secondary quenching(L)at different intercritical temperatures within the two-phase region and various tempering temperatures(T).Results show that QLT treatment increases elongation and decreases yield ratio compared with conventional quenching and tempering process(QT).The optimum QLT heat treatment parameter in terms of temperature are determined as Q:860℃,L:700℃,and T:600℃,resulting in the better combined properties with yield strength of 756MPa,tensile strength of 820MPa,tensile elongation of 16.76%and yield ratio of 0.923.

High temperature mechanical behaviour of Mg-6Zn-1Y alloy with 1 wt.% calcium addition:Reinforcing effect due to I-(Mg3Zn6Yi)and Mg6Zn3Ca2 phases

The infiuence of small calcium additions on the high-temperature mechanical behaviour in an extruded Mg-6Zn-l Y(wt.%)alloy reinforced by the I-phase has been investigated.Calcium promotes the formation of the intermetallic Mg6Zn3Ca2 phase instead of 1-phase,which results in a noticeable improvement of the yield strength and ultimate tensile strength of the alloy above 100℃.The strength of the alloys was analysed taking into account the contribution due to the grain size,the crystallographic texture and the volume fraction and nature of second phase particles.In situ synchrotron radiation diffraction experiments have been used to evaluate the load partitioning between the magnesium matrix and the second phase particles(1-and MgeZgCa?phases)in both alloys.The load transfer from the magnesium matrix towards the MgeZihCa?phase is markedly more effective than that for the I-phase over the entire temperature range,especially at 200°C,temperature at which the reinforcement effect of the I-phase is null.

IMPROVEMENT OF MECHANICAL PROPERTIES OF MARTENSITIC STAINLESS STEEL BY PLASMA NITRIDING AT LOW TEMPERATURE

A series of experiments were carried out to study the influence of low temperature plasma nitriding on the mechanical properties of AISI 420 martensitic stainless steel. Plasma nitriding experiments were carried out for 15 h at 350℃ by means of DC- pulsed plasma in 25%N2＋ 75%H2 atmosphere. The microstructure, phase composition, and residual stresses profiles of the nitrided layers were determined by optical microscopy and X-ray diffraction. The microhardness profiles of the nitridied surfaces were also studied. The fatigue life, sliding wear, and erosion wear loss of the untreated specimens and plasma nitriding specimens were determined on the basis of a rotating bending fatigue tester, a ball-on-disc wear tester, and a solid particle erosion tester. The results show that the 350℃ nitrided surface is dominated by c-Fe3N and ON, which is supersaturated nitrogen solid solution. They have high hardness and chemical stabilities. So the low temperature plasma nitriding not only increases the surface hardness values but also improves the wear and erosion resistance. In addition, the fatigue limit of AISI 420 steel can also be improved by plasma nitriding at 350℃ because plasma nitriding produces residual compressive stress inside the modified layer.

High-temperature mechanical properties of near-eutectoid steel

The high-temperature mechanical properties of near-eutectoid steel were studied with a Cleeble-1500 simu- lation machine. Zero strength temperature （ZST）, zero ductility temperature （ZDT）, hot ductility curves, and strength curves were measured. Two brittle zones and one plastic zone were found in the temperature range from the melting point to 600℃. Embrittlement in zone I is caused by the existence of liquid film along dendritic interfaces. Ductility loss in zone Ⅲ mainly results from precipitates and inclusions as well as S segregation along grain boundaries. Pearlite transformation also accounts for ductility deterioration in the temperature range of 700-600℃. Moreover, the straightening temperature of the test steel should be higher than 925℃ for avoiding the initiation and propagation of surface cracks in billets.

Effect of Ca on microstructure and high temperature creep properties of AM60-1Ce alloy

A series of AM60-1Ce-xCa(x=0, 0.5, 1.5, 2.5) magnesium alloys were prepared by gravity casting method and analyzed by means of XRD, DSC and SEM. The effects of Ca on normal temperature mechanical properties and high temperature creep behavior of alloys were characterized by tensile and constant creep test.Microstructure analysis indicated that Ca was preferentially combined with Al in the alloy to form the high melting point Al_2Ca phase at the grain boundary. The addition of Ca can refine the crystal grains and reduces the content of β-Mg_(17)Al_(12) phase. With the increase of Ca content in the alloy, Al_2Ca phases at the grain boundary gradually changed to the network of lamellar structure, and replaced the β-Mg_(17)Al_(12) phase as the main strengthening phase gradually. The creep resistance of the alloy continuously increases because the high-temperature stable phase Al_2Ca firmly nailed at grain boundaries impedes the sliding of grain boundaries. However, when the addition of Ca was more than 1.5%, mechanical properties of the alloy started to decrease, which was probably due to the large amount of irregularly shaped Al_2Ca phases at the grain boundary. Experimental results show that the optimal addition amount of Ca is 1.5 wt.%.

Effects of strain rates on mechanical properties of limestone under high temperature

The experimental tests for limestone specimens at 700 °C in uniaxial compression were carried out to inves- tigate the mechanical effects of loading rates on limestone by using a MTS810 rock mechanics servo- controlled testing system considering the loading rate as a variable. The mechanical properties of limestone such as the stress-strain curve, variable characteristics of peak strength and the modulus of elasticity of limestone were studied under the strain rates ranging from 1.1 10à5 to 1.1 10à1 sà1. (1) Sharp decreases were shown for the peak strength and elastic modulus of limestone from 1.1 10à5 to 1.1 10à4 sà1 at 700 °C as well as a downward trend was shown from 1.1 10à4 to 1.1 10à1 sà1 with the rise of the strain rate. (2) The peak strain increased from 1.1 10à5 to 1.1 10à4 sà1, however, there was no obvious changes shown for the peak strain of limestone from 1.1 10à4 to 1.1 10à1 sà1. These results can provide valuable references for the rock blasting effect and design of mine.

Effect of quenching temperature on structure and properties of centrifugal casting high speed steel roll

The critical points and time-temperature-transformation(TTT)curves of the isothermal transformation diagrams for a high-speed steel casting on a horizontal centrifugal casting machine had been determined experimentally in the study.The effects of quenching temperature on the microstructures and properties of centrifugal casting high speed steel(HSS)roll has been investigated using scanning electron microscopy(SEM), light optical microscopy(LOM)and X-ray diffraction(XRD)as well as using tensile,impact,and hardness tests. The results show that the HSS roll has excellent hardenability and its matrix structure can be transformed into the martensite after being quenched in the sodium silicate solution.The retained austenite in the quenching structure increases and the hardness decreases when the quenching temperature exceeds 1,040℃.The tensile strength and impact toughness of HSS roll increase once the quenching temperature is raised from 980℃to 1,040℃. However,the tensile strength and impact toughness have no significant change when the quenching temperature exceeds 1,040℃.The HSS roll quenched at 1,040℃exhibits excellent comprehensive mechanical properties.

Microstructural characterization and mechanical properties of self-reinforced Si_3S_4 ceramics containing high oxynitride glass

Self-reinforced Si_3N_4 ceramics containing high oxynitride glass have been fabricated by the control of microstructure evolution and β-Si_3N_4 grain growth. The effects of the size distribution of the elongated β-SiaN_4 grains, and the β-Si_3N_4 grain growth as well as the oxynitride glass chemical characteristic on the microstructure and mechanical properties were investigated. The experimental results show that the β-Si_3N_4 grains in high oxynitride glass grow to elongated rod-like crystals and form the stereo-network structure. Under the sintering conditions of 1800℃ and 60 min, a quite uniform microstructure with an average aspect ratio of 6.5 and an average of 1 μm can be obtained. A large amount of oxynitride glass phase with high nitrogen content enhances the elevated temperature fracture toughness because of its high softening temperature and high viscosity. In the present material, the crack deflection and pullout of the elongated rod-like β-Si_3N_4 grains are the primary toughening mechanisms.